Patents Examined by Willie J. Thompson
  • Patent number: 5256170
    Abstract: A method for preparing a coated abrasive article wherein the a plurality of abrasive grains are applied to a make coat such that the abrasive grains are substantially a mono-layer. The make coat precursor is a pressure-sensitive adhesive-like or pressure-sensitive adhesive. The make coat precursor is partially cured to approximate a pressure-sensitive adhesive-like layer or when fully cured is a pressure-sensitive adhesive. The make coat precursor has sufficient "tack" to hold the abrasive grains during the application and curing of the size coat, resulting in a substantially monolayer of abrasive grains.
    Type: Grant
    Filed: January 22, 1992
    Date of Patent: October 26, 1993
    Assignee: Minnesota Mining and Manufacturing Company
    Inventors: Walter L. Harmer, Robert J. DeVoe, Eric G. Larson, Don H. Kincaid, Peggy S. Willett, Jerry W. Williams
  • Patent number: 5256499
    Abstract: Manifolds of a solid oxide fuel cell are integrally formed with the fuel cell's core. The fuel cell includes repetitively stacked anode, electrolyte, cathode interconnect gasket elements. The gasket elements space apart the interconnect and electrolyte elements and bound the anode and cathode elements. The interconnect, electrolyte, and gasket elements are provided with cutouts that define manifold passageways for the fuel and oxidant. The gasket elements further prevent the fuel from contacting the cathode elements and the oxidant from contacting the anode elements.
    Type: Grant
    Filed: November 13, 1990
    Date of Patent: October 26, 1993
    Assignee: Allied Signal Aerospace
    Inventors: Nguyen Q. Minh, Thomas L. Stillwagon
  • Patent number: 5250086
    Abstract: Multi-layer coated diamond abrasive particles which exhibit good retention in abrasive tools and are simpler to manufacture are provided, wherein the coating comprises a single homogenous, carbide forming metal primary layer, preferably of chromium, and at least one non-carbide forming secondary layer, preferably of nickel, iron, cobalt, or alloys thereof. The primary layer is preferably applied so as to chemically bond to the surface of the diamond abrasive particles without sintering following deposition by using chemical vapor deposition or packed salt bath deposition.
    Type: Grant
    Filed: March 25, 1992
    Date of Patent: October 5, 1993
    Assignee: General Electric Company
    Inventors: Roger McEachron, Edward J. Connors, David E. Slutz
  • Patent number: 5250084
    Abstract: A process using predetermined magnetic lines of flux to position, orient, and retain abrasive particles having a magnetic conductive coating thereon to a substrate surface for bonding to the surface by suitable electro-plating or other plating processes. The process allows use of high aspect ratio abrasive particles to produce desirable cutting, grinding, and sanding characteristics in a wide variety of tools such as saws, knives, abrasive drums, lapidary disks, and sandpaper, which are also part of the invention. Since the positioning of the abrasive particles can be controlled, various desirable patterns thereof can be produced on substrates of various shapes and sizes especially when the substrate is non-magnetic.
    Type: Grant
    Filed: July 28, 1992
    Date of Patent: October 5, 1993
    Assignee: C Four Pty. Ltd.
    Inventors: Peter V. Lansell, Ralph D. Collins
  • Patent number: 5250085
    Abstract: Bonded abrasive articles and methods of making and using same are presented, the bonded abrasive articles comprising abrasive particles dispersed throughout and adhered within an elastomeric polyurethane binder, at least a portion of the abrasive particles adhered to the polyurethane binder by a silane coupling agent. The silane coupling agent is preferably coated onto the abrasive particles before they are mixed with the uncured polyurethane resin. The articles of the invention exhibit excellent smear- and wear-resistance and provide improved abrasion efficiency.
    Type: Grant
    Filed: January 15, 1993
    Date of Patent: October 5, 1993
    Assignee: Minnesota Mining and Manufacturing Company
    Inventor: Scott M. Mevissen
  • Patent number: 5248318
    Abstract: Alumina-zirconia lapping abrasives containing tetragonal zirconia at a rate of 30% or less and optionally containing at least one oxide selected from the group consisting of yttrium oxide, calcium oxide, magnesium oxide, titanium oxide and other rare earth oxide in the form of solid solution, which are produced by fusing alumina-zirconia abrasive materials, quenching fused materials to obtain an ingot, crushing the ingot and subjecting the crushed ingot to a heat treatment at a higher temperature than the phase transition temperature of zirconia.
    Type: Grant
    Filed: October 9, 1991
    Date of Patent: September 28, 1993
    Assignee: Japan Abrasive Co., Ltd.
    Inventors: Masahiro Tamamaki, Yoshihiro Onoda, Takanobu Takahashi, Koji Tsuda
  • Patent number: 5248317
    Abstract: A method of producing a composite diamond abrasive compact includes the steps of forming an unbonded assembly comprising a cemented carbide body, a layer of catalyst metal on a surface of the carbide body, a layer of carbide particles, alone or in admixture with other particles, on the catalyst metal layer, and a layer of diamond particles on the carbide layer and subjecting the unbonded assembly to conditions of elevated temperature and pressure at which diamond is crystallographically stable to form a composite diamond abrasive compact.
    Type: Grant
    Filed: September 26, 1991
    Date of Patent: September 28, 1993
    Inventors: Klaus Tank, Peter N. Tomlinson, Trevor J. Martell
  • Patent number: 5244477
    Abstract: A process is described for the production of bonded abrasive products in which the abrasive particles are filamentary alumina particles with a substantially uniform cross-section and an aspect ratio of at least about 1:1.
    Type: Grant
    Filed: September 4, 1992
    Date of Patent: September 14, 1993
    Assignee: Norton Company
    Inventors: Charles V. Rue, Ronald H. van de Merwe, Ralph Bauer, Scott W. Pellow, Thomas E. Cottringer, Richard J. Klok
  • Patent number: 5238467
    Abstract: An abrasive suspension for wet honing for surface treatment of an electrically conductive substrate for an electrophotographic photoreceptor, the suspension comprising pure water having suspended therein at least 20% by weight, based on the total weight of the abrasive suspension, of an abrasive and having an electrical conductivity of not more than 10 .mu.s/cm. A conductive substrate having its surface roughened by using the abrasive suspension is free from impurities.
    Type: Grant
    Filed: March 30, 1992
    Date of Patent: August 24, 1993
    Assignee: Fuji Xerox Co., Ltd.
    Inventors: Shigeto Hashiba, Yuusuke Harada
  • Patent number: 5236472
    Abstract: Abrasive products comprising abrasive grains bonded together or bonded to a backing by means of a binder compressing an oligomeric aminoplast resin having on average at least one pendant .alpha.,.beta.-unsaturated carbonyl group per oligomeric unit. The oligomeric aminoplast resins polymerize via free radical polymerization at the site of the .alpha.,.beta.-unsaturation. Polymerization is initiated by a source of free radicals. The source of free radicals can be generated by electron beam radiation or by an appropriate curing agent or initiator upon exposure to heat or radiation energy. The coated abrasive of this invention demonstrates improved grinding performance under severe conditions as compared with coated abrasives comprising radiation curable resins heretofore known.
    Type: Grant
    Filed: February 22, 1991
    Date of Patent: August 17, 1993
    Assignee: Minnesota Mining and Manufacturing Company
    Inventors: Alan R. Kirk, Eric G. Larson
  • Patent number: 5236471
    Abstract: A sintered material, especially usuable as an abrasive, based on .alpha.-aluminum oxide is produced from Al(OH).sub.3 or aluminum oxide calcined at a lower temperature. Aluminum hydroxide resulting in the Bayer process can be used as the Al(OH).sub.3. The sintered material is distinguished by a crystallite size of standard <0.5 .mu.m, high density and great hardness.
    Type: Grant
    Filed: June 17, 1992
    Date of Patent: August 17, 1993
    Assignee: Lonza Ltd.
    Inventor: Franciscus Van Dijen
  • Patent number: 5234470
    Abstract: A composite media comprising a plurality of discrete particles of an abrasive component mixed with and attached to a carrier component. The abrasive component and the carrier component are selected to provide desired wear of the composite media, during use, to expose additional underlying abrasive material and to enhance cleaning of the surface being treated. The composite media facilitates feeding of the blasting media and results in deeper penetration of the blasting media into the surface being treated. A method for forming the mixture of the composite media is also disclosed.
    Type: Grant
    Filed: February 28, 1992
    Date of Patent: August 10, 1993
    Inventors: William R. Lynn, Wilfred P. Parent
  • Patent number: 5232469
    Abstract: Multi-layer coated diamond abrasive particles having improved wear performance in abrasive tools are provided, wherein the coating comprises a single homogenous, carbide forming metal primary layer, preferably of chromium, and at least one non-carbide forming secondary layer applied by electroless deposition, preferably comprised of nickel/phosphorus or cobalt/phosphorus.
    Type: Grant
    Filed: March 25, 1992
    Date of Patent: August 3, 1993
    Assignee: General Electric Company
    Inventors: Roger McEachron, Edward J. Connors, David E. Slutz
  • Patent number: 5232470
    Abstract: A one-piece abrasive sheet and method of manufacture. The abrasive pad has a planar sheet portion with a plurality abrasive protrusion extending therefrom. The protrusions are intimately molded with the planar sheet portion to form a one-piece sheet. Thermoplastic and abrasive grit mixture may be used to form the sheet. The resulting pad has improved durability.
    Type: Grant
    Filed: March 30, 1992
    Date of Patent: August 3, 1993
    Inventor: Ronald C. Wiand
  • Patent number: 5230718
    Abstract: Coated abrasive grains and a manufacturing method for them are disclosed. The abrasive grains are coated using an immersion method with a coating comprising at least one substance selected from carbides, borides, and nitrides of a metal, comprising: preparing an immersion bath comprising a molten salt bath containing said metal; and immersing abrasive grains to be treated in said immersion bath for a suitable length of time.
    Type: Grant
    Filed: March 23, 1992
    Date of Patent: July 27, 1993
    Assignees: Takeo Oki, Noritake Co., Ltd.
    Inventors: Takeo Oki, Yoichi Fukuta, Eiichi Hisada, Satoshi Aoki
  • Patent number: 5228886
    Abstract: A mechanochemical polishing abrasive and a process for using the mechanochemical polishing abrasive to polish the surface of a hardened workpiece cheaply and efficiently. The mechanochemical polishing abrasive comprises a slurry of colloidal silica and a mechanical abrasive selected from one or more of the materials in the group comprising Fe.sub.2 O.sub.3, Fe.sub.3 O.sub.4, MgO, BaCO.sub.3, CaCO.sub.3, MnO.sub.2, CeO, SiO.sub.2, CeO.sub.2, Cr.sub.2 O.sub.3, and Al.sub.2 O.sub.3.
    Type: Grant
    Filed: August 30, 1991
    Date of Patent: July 20, 1993
    Assignee: Buehler, Ltd.
    Inventor: Donald C. Zipperian
  • Patent number: 5226929
    Abstract: An abrasive brush comprising at least one stick consisting of long inorganic fibers each having a diameter of 3 .mu.m to 30 .mu.m which are aligned and bonded with a resin, and said stick having a cross sectional area of 0.002 mm.sup.2 to 2.5 mm.sup.2, which can abrase a curved or intricate surface of a material to be abrased and has a large abrasion ability, large mechanical strength and consumption resistance.
    Type: Grant
    Filed: May 15, 1992
    Date of Patent: July 13, 1993
    Assignee: Sumitomo Chemical Company, Ltd.
    Inventors: Akira Morii, Masao Yamagiwa, Mikio Hayashi
  • Patent number: 5226955
    Abstract: A polishing composition for memory hard discs used to obtain polished surfaces of a high precision and a high quality with a high stock removal rate. The composition consists of water, alumina polishing agent, and polishing accelerator, and polishes surfaces of alumite, aluminum, and non-electrolytically nickel plated memory hard discs. The polishing accelerator is one kind selected from the group of molybdate of ammonium molybdate, lithium molybdate, sodium molybdate and potassium molybdate, or a kind selected from the group of molybdate and aluminum salt such as aluminum nitrate or aluminum oxalate, or another one kind selected from the group of molybdate and nickel sulfate, nickel nitrate, nickel sulfamate, and nickel acetate. The addition quantity of the substance above is 0.1 to 20%, the weight ratio of the polishing agent is 2 to 30%, and the mean particle diameter is 0.3 to 10 .mu.m.
    Type: Grant
    Filed: September 18, 1992
    Date of Patent: July 13, 1993
    Assignee: Fumimi Incorporated
    Inventor: Toshiki Owaki
  • Patent number: 5227264
    Abstract: Two metallic foils each have a continuous band of polyethylene film adhesively bonded thereto. The lithium battery is sandwiched between these two metallic foils and a thermo-seal is provided to join the two polyethylene films. This construction prevents any outside substance from contacting the lithium battery.
    Type: Grant
    Filed: February 14, 1991
    Date of Patent: July 13, 1993
    Assignee: Hydro-Quebec
    Inventors: Michel Duval, Yves Giguere
  • Patent number: 5224969
    Abstract: A diamond element having good bonding properties and a method for fabricating the diamond element in which a diamond substrate is coated by and bonded to a first layer of chromium carbide, a second layer containing titanium, vanadium, zirconium, niobium, tantalum, iron, cobalt, nickel or copper, is bonded to said first layer, and a third layer of tungsten, or molybdenum deposited by a CVD technique utilizing metal halides, is bonded to said second layer. The second layer functions to protect the chromium carbide layer against attack by halide containing gas during the CVD deposition of the tungsten, or molybdenum.
    Type: Grant
    Filed: April 13, 1992
    Date of Patent: July 6, 1993
    Assignee: Norton Company
    Inventors: Sy-Hwa Chen, Jeffrey S. Hansen