Abstract: An inventory system has inventory pods that are freely and independently moved about a facility and include inventory holders having dynamically reconfigurable storage bins. For various operating scenarios, the components of the inventory system are directed to dynamically reconfigure the storage bins, thereby maintaining efficient product density amongst the inventory holders and permitting the use of automated equipment to manipulate inventory items stored in the inventory pods. One or more inventory pods may be used with lifting modules and picking modules to dynamically reconfigure the storage bins as inventory items are added to and removed from the inventory holders.

Abstract: Methods, systems and apparatus for determining stowability based on item-size categories are described. Embodiments may select a storage module for a stow operation based on accessing stowability information. Stowability information, in various embodiments may include stowability information for each storage module in a materials handling system. Stowability information may indicate a capacity to hold additional items in a storage module. The capacity may be determined according an item-size category descriptor, describing the quantity of items in each category of a storage module, and a storage module capacity module characterizing item descriptors of fully-stowed storage modules. In some embodiments the storage module capacity model is a function fitted to data points representing the values of item-size descriptors of fully-stowed storage modules. Embodiments may update the stowability information for a storage module in response to the removal of an item from the storage module.

Abstract: A substrate transporting method includes: after a holding unit of a substrate holding apparatus receives a substrate from one placement location for a substrate and holds it, detecting a first positional deviation of the substrate from a reference position of the substrate on the holding unit; transporting the substrate held by the holding unit to a position facing another placement location; detecting a second positional deviation of the substrate from the reference position of the substrate on the holding unit, when the substrate is located at the position facing the another placement location; calculating, based on the first and second positional deviations, a positional displacement of the substrate relative to the holding unit that occurred during the transporting of the substrate to the position facing the another placement location; and determining whether or not the positional displacement thus calculated falls within a predetermined range.

Abstract: Method of pairing accessories includes obtaining coordinates of outline points of first accessories and second accessories of a product. The outline points of the first accessories and the second accessories are assigned numbers. Each of the first accessories and each of the second accessories are transported to a corresponding location according to the assigned numbers. A second accessory is determined to pair with each of the first accessories according to the coordinates of the outline points of the first accessories and the second accessories. Paired first and second accessories are transported from corresponding locations into a first box for assembly, and unpaired first and second accessories are transported into a second box by a the transport system.

Abstract: A vibratory apparatus includes a trough having a first end and a second end, and at least first and second variable amplitude vibration generators coupled to the trough. The first and second variable amplitude vibration generators include at least one variable eccentric weight assembly having a variable center of mass relative to an axis of rotation. The first and second variable amplitude vibration generators have at least a first state wherein an amplitude of a vibratory force generated by the first vibration generator is different than an amplitude of a vibratory force generated by the second vibration generator to cause movement of material in the trough toward the first end or the second end.

Abstract: A robotic retail wall is presented allowing for the dispensing of merchandise within a retail location. The robotic wall includes commodity products and robotics that pick and deliver products to consumers in response to input at a kiosk. The robotics and products are separated from a retail space by a transparent barrier, allowing consumers in the retail space to view the actions of the robotics in retrieving a product. Behind the robotic wall is a product stocking area, where commodity products can be added to the robotic wall with assistance from the robotics.

Abstract: Method for monitoring and controlling a loading rate of a transport section with one or several individually speed-controlled consecutive partial sections (T1, T2, T3) in a filling line, including detecting a container loading over a certain region at an incoming region (E1) of the transport section; simulating a container flow in real time using the detected container loading in the incoming region of the transport section and a transport speed, the simulation including: entering the detected value for the container loading into a shift register (SR1); and synchronizing a shift register clock with the transport speed, so that the shift register content (DW0, DW1, . . . ) represents the container loading on the transport section.

Abstract: A system and method provides for the identification and monitoring of carriers within a pneumatic carrier system. Each carrier which is to be employed within the system includes an identification device such as a radio frequency identification (RFID) chip which has stored thereon identification information for the carrier. Positioned throughout the system are communications devices such as antennas and readers which are employed to read and/or write identification information on the chip. When a carrier is put in the system, a destination location can be associated with the particular carrier ID. This associated information is then employed to, among many things, monitor and confirm identity of the carrier as it moves to its destination.

Abstract: A system, apparatus, and method for use in delivery of items to a storage unit. The storage unit can include one or several storage receptacles and a control unit that controls and monitors the status of the one or several storage receptacles. The storage unit can be included in a storage unit system that can include one or several storage units and a central control unit. The central control unit can communicate with the one or several storage units, and can receive status and availability updates from the one or several storage units.

Abstract: Some examples include an inventory system having both mobile drive units remotely controllable to transport inventory items and holders within a warehouse and automated aerial vehicles remotely controllable to identify and remove amnesty items from the storage region. In some implementations, the automated aerial vehicles are equipped with imaging components to monitor the floor of the warehouse to identify and engagement mechanisms to secure and remove the amnesty items that may otherwise impede the movement of the mobile drive units.

Abstract: System, methods, and computer-readable media. A method performed by a mail sorting machine includes receiving a plurality of mailpieces in an input of the mail sorting machine and sorting the mailpieces into a plurality of sequencing groups. The method includes storing a first subset of the mailpieces in each sequencing group. The method includes sorting a second subset of the mailpieces in each sequencing group to a plurality of outlets, where storing the first subset and sorting the second subset are performed for each sequencing group by processing each sequentially in a group order. The method includes sorting the stored first subset mailpieces to the plurality of outlets.

Abstract: An example method includes receiving a plurality of detected depth points indicative of depths of at least one surface and determining a projection of the detected depth points onto a plane. The method may also include identifying a plurality of first detected points, where a first detected point comprises a first point at a particular location of the plane in the projection. The method may also include storing digital entries corresponding to points located within a threshold buffer from one of the first detected points relative to the plane. The method may additionally include determining values for the digital entries, where a value for a digital entry corresponding to a particular point comprises an accumulation of distances from detected depth points that cross the particular point. The method may further include determining a digital height map representative of heights of the at least one surface relative to the plane.

Abstract: The present disclosure provides an inventory management system that offers significant improvement over existing systems by automating requests to restock inventory. The present disclosure details an inventory management system that provides real time visibility to stock levels and streamlines materials management activities, while addressing the issues of human resource misallocations, inaccurate inventory data management and related out of stock conditions. Moreover, the system of the present disclosure promotes a high level of confidence in inventory data that enables on-hand inventory levels to be reduced, thereby reducing costs and waste.

Abstract: An automated distribution system includes sources storing loads, at least one destination, a control system, a first common transport system for transporting the loads leaving the sources and, downstream of the first common transport system and upstream of and associated with each destination, at least one plurality of first FIFO buffer devices, each dual to one of the sources. To process a command, the control system performs a first ordering, by instructing each source that the loads listed in the command should exit the source in a desired order; then a second ordering: by steering each of the loads of the command, exiting the first common transport system to the first buffer device associated with the desired destination dual to the given source; and by instructing the first buffer devices associated with the desired destination such that the loads exit towards the destination in the desired order.

Abstract: The discharge case length rate of a collector conveyor is controlled to provide a more consistent case length rate to the infeed of a downstream conveyor, such as a singulator conveyor, to control or maintain a desired case length rate at the exit of the collector conveyor without stopping the infeed conveyors. The discharge case feet rate accounts for the requirements of downstream devices, such as accounting for trailing gap requirements of a sortation conveyor disposed downstream of a singulator conveyor feed by a conveyor system constructed in accordance with this aspect of the present invention.

Abstract: Embodiments of techniques and systems for log stability determination are described. A log position optimizer may be configured to identify one or more rest positions for a log to be conveyed on a sharp chain. The rest positions may be identified based on identification of contact points where the sharp chain may contact the log that have no intervening contact points that prevent stable contact between the log and the sharp chain. A preferred rest position may be selected out of the identified rest positions. The preferred rest position may be selected based on determination of which contact points are stable or unstable. This determination may be made for each contact point in a cross-sectional plane of the log. The log position optimizer may then control a log positioning mechanism to position the log in the selected rest position. Other embodiments are also described and claimed.

Abstract: A storage system comprises a storage structure having storage sections and a carry-in-and-out portion, one or more environment adjusters for adjusting storage environment individually for each of the storage sections, an environment managing portion for collecting information about storage environment and controls operation of the one or more environment adjusters, a storage transport device for performing a transport operation, and a carry-in-and-out managing device for managing the locations of storage sections.

Abstract: Zones of an accumulation conveyor are controlled using a look ahead approach. The speed and article presence conditions of downstream and upstream zones are used to assess the condition of article flow in the neighborhood of a particular zone. The respective speeds of individual zones are then selected and implemented based on the assessment.

Abstract: A method of determining a robot place location for a robot, the robot adapted to transport a substrate. The method comprises moving a calibration fixture past one or more edge sensors along a calibration path offset from and substantially parallel to a nominal transport path; determining robot locations when an edge of the calibration fixture changes a state of the one or more edge sensors; determining one or more sensor locations of the one or more edge sensors based on the robot locations; transporting the substrate along the nominal transport path past the one or more edge sensors to a target location; determining the robot place location based on the sensor locations; and placing the substrate at the target location with the robot located at the robot place location.

Abstract: The invention relates to a workstation of a food item processing system, said workstation comprising a food item reception area for receiving food items at the workstation from a primary conveyor of the food item processing system, a food item dispatch area for returning processed food items to the primary conveyor, a computer registration device arranged for obtaining information about a return of a processed food item from said food item dispatch area to said primary conveyor and sending said information to a computer system.