Patents by Inventor Akira Fukunaga

Akira Fukunaga has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 6780245
    Abstract: A thin film of metal or metal compound is produced by preparing an ultrafine particle dispersion liquid by dispersing ultrafine particles at least partly made of metal into a given organic solvent, applying the ultrafine particle dispersion liquid to a substrate, drying the ultrafine particle dispersion liquid to leave metal or metal compound particles on the substrate, heating the metal or metal compound particles to join the metal or metal compound particles, and annealing the metal or metal compound particles into a thin film.
    Type: Grant
    Filed: December 10, 2002
    Date of Patent: August 24, 2004
    Assignee: Ebara Corporation
    Inventors: Kuniaki Horie, Akira Fukunaga
  • Patent number: 6776919
    Abstract: There is provided a method and apparatus for etching a ruthenium film which can sufficiently etch away a ruthenium film formed on or adhering to the peripheral region, especially a no-device-formed region, backside or other portions of a substrate. The method comprises etching a ruthenium film formed on a substrate with a chemical liquid having a pH of not less than 12 and an oxidation-reduction potential of not less than 300 mVvsSHE.
    Type: Grant
    Filed: November 20, 2001
    Date of Patent: August 17, 2004
    Assignee: Ebara Corporation
    Inventors: Akira Fukunaga, Haruko Ohno, Ichiro Katakabe, Sachiko Kihara
  • Patent number: 6745784
    Abstract: An apparatus continuously supplies an acid solution to a central portion of a surface of a substrate while the substrate is rotating, and also supplies an oxidizing agent solution continuously or intermittently to a periphery of the substrate. In addition, the apparatus supplies an oxidizing agent solution and an acid solution either simultaneously or alternately to a reverse side of the substrate.
    Type: Grant
    Filed: March 19, 2003
    Date of Patent: June 8, 2004
    Assignee: Ebara Corporation
    Inventors: Ichiro Katakabe, Shinya Morisawa, Haruko Ohno, Sachiko Kihara, Akira Fukunaga
  • Patent number: 6743395
    Abstract: The present invention relates to composite metallic ultrafine particles which have excellent dispersion stability and can be produced on an industrial scale, and a process for producing the same, and a method and an apparatus for forming an interconnection with use of the same. A surface of a core metal produced from a metallic salt, a metallic oxide, or a metallic hydroxide and having a particle diameter of 1 to 100 nm is covered with an organic compound including a functional group having chemisorption capability onto the surface of the core metal.
    Type: Grant
    Filed: March 20, 2001
    Date of Patent: June 1, 2004
    Assignee: Ebara Corporation
    Inventors: Akira Fukunaga, Hiroshi Nagasawa, Kaori Kagoshima, Makiko Emoto
  • Patent number: 6740242
    Abstract: A plating apparatus comprises a plating unit having a plating bath for holding a plating liquid therein, and a planting monitoring unit having a liquid chromatography device and an arithmetical unit. The liquid chromatography device serves to separate and quantify an additive in a sample of the planting liquid. The arithmetical unit serves to compare a quantified value of the additive with a given concentration predetermined for the additive and to produce an output signal representing the compare result. The plating apparatus further comprises an additive replenishing unit for adding a solution including the additive from an additive tank to the plating liquid in the planting bath based on the output signal from the arithmetical unit in the plating liquid monitoring unit.
    Type: Grant
    Filed: November 28, 2001
    Date of Patent: May 25, 2004
    Assignee: Ebara Corporation
    Inventors: Akira Fukunaga, Hiroshi Nagasawa
  • Patent number: 6730596
    Abstract: The present invention relates particularly to a method of and an apparatus for forming a fine interconnection in a highly integrated circuit formed on a semiconductor substrate. The method has the steps of preparing a substrate having fine recesses formed in a surface thereof, dispersing ultrafine particles made at least partly of a metal in a predetermined solvent, producing an ultrafine particle dispersed liquid, supplying the ultrafine particle dispersed liquid to the fine recesses of the substrate, heating the substrate to melt and bond the metal, and chemical mechanical polishing the surface of the substrate to remove an excessively attached metal therefrom. According to the present invention, it is possible to stably deposit an interconnection metal of good quality using an inexpensive material.
    Type: Grant
    Filed: June 15, 2001
    Date of Patent: May 4, 2004
    Assignee: Ebara Corporation
    Inventors: Akira Fukunaga, Kuniaki Horie, Naoaki Ogure, Takao Kato, Akihisa Hongo, Hiroshi Nagasawa
  • Patent number: 6709555
    Abstract: The present invention relates to a plating method for use in forming a liner for plating in a conductor-embedding fine recess that is defined in a surface of a semiconductor substrate, and an interconnection forming method for use in forming an interconnection using such a liner, and characterized by reducing an organic metal compound in a nonaqueous solvent to plate a surface of a base material with metal. The plating method can easily be used similarly to an aqueous electroless plating process and is capable of forming a defect-free sound metal plated layer on the surface of a substrate which has a fine recess or the like for embedding a conductor therein, and the interconnection forming method is capable of forming an embedded interconnection that comprises a defect-free sound electric conductor in a fine recess.
    Type: Grant
    Filed: June 19, 2001
    Date of Patent: March 23, 2004
    Assignee: Ebara Corporation
    Inventors: Naoaki Ogure, Akira Fukunaga, Hiroshi Nagasawa
  • Publication number: 20040016452
    Abstract: A holding unit holds a substrate to enable a surface of the substrate to be processed. The unit has a vacuum suction member that comes into contact with a peripheral portion of the surface of the substrate and sucks the substrate. A processing apparatus holds the wafer stably and allows an edge, a bevel portion and/or a back surface of the wafer to be processed.
    Type: Application
    Filed: July 30, 2003
    Publication date: January 29, 2004
    Inventors: Junji Kunisawa, Norio Kimura, Kenya Ito, Akira Fukunaga, Yuuki Inoue, Hiroshi Tomita, Soichi Nadahara, Motoyuki Sato
  • Publication number: 20030230493
    Abstract: An anode as a workpiece, and a cathode opposed to the anode with a predetermined spacing are placed in ultrapure water. A catalytic material promoting dissociation of the ultrapure water and having water permeability is disposed between the workpiece and the cathode. A flow of the ultrapure water is formed inside the catalytic material, with a voltage being applied between the workpiece and the cathode, to decompose water molecules in the ultrapure water into hydrogen ions and hydroxide ions, and supply the resulting hydroxide ions to a surface of the workpiece, thereby performing removal processing of or oxide film formation on the workpiece through a chemical dissolution reaction or an oxidation reaction mediated by the hydroxide ions. Thus, clean processing can be performed by use of hydroxide ions in ultrapure water, with no impurities left behind on the processed surface of the workpiece.
    Type: Application
    Filed: June 2, 2003
    Publication date: December 18, 2003
    Inventors: Yuzo Mori, Mitsuhiko Shirakashi, Takayuki Saito, Yasushi Toma, Akira Fukunaga, Itsuki Kobata
  • Publication number: 20030224104
    Abstract: A solution containing a metal component comprises composite ultrafine metal particles each having a core substantially made of a metal component and a covering layer made of an organic compound chemically bonded to the core. The core has an average diameter ranging from 1 to 10 nm. The composite ultrafine metal particles are uniformly dispersed in a solvent.
    Type: Application
    Filed: June 19, 2003
    Publication date: December 4, 2003
    Applicant: EBARA CORPORATION, Tokyo, Japan
    Inventors: Akira Fukunaga, Hiroshi Nagasawa, Takao Kato
  • Publication number: 20030186540
    Abstract: There is provided a method and apparatus for forming fine circuit interconnects that can form, by copper plating, copper interconnects in which movement of copper atoms is retarded or suppressed whereby the migration is prevented. The method for forming fine circuit interconnects, comprising, providing a substrate for electronic circuit having fine circuit patterns which are covered with a barrier layer and optionally a seed layer, forming a first plated film on the surface of the substrate by copper alloy plating, and forming a second plated film on the surface of the first plated film by copper plating.
    Type: Application
    Filed: March 28, 2003
    Publication date: October 2, 2003
    Inventors: Nobukazu Ito, Akihisa Hongo, Akira Fukunaga, Mizuki Nagai, Ryoichi Kimizuka, Takeshi Kobayashi, Takuro Sato
  • Publication number: 20030168089
    Abstract: An apparatus continuously supplies an acid solution to a central portion of a surface of a substrate while the substrate is rotating, and also supplies an oxidizing agent solution continuously or intermittently to a periphery of the substrate. In addition, the apparatus supplies an oxidizing agent solution and an acid solution either simultaneously or alternately to a reverse side of the substrate.
    Type: Application
    Filed: March 19, 2003
    Publication date: September 11, 2003
    Inventors: Ichiro Katakabe, Shinya Morisawa, Haruko Ohno, Sachiko Kihara, Akira Fukunaga
  • Patent number: 6602396
    Abstract: An anode as a workpiece, and a cathode opposed to the anode with a predetermined spacing are placed in ultrapure water. A catalytic material promoting dissociation of the ultrapure water and having water permeability is disposed between the workpiece and the cathode. A flow of the ultrapure water is formed inside the catalytic material, with a voltage being applied between the workpiece and the cathode, to decompose water molecules in the ultrapure water into hydrogen ions and hydroxide ions, and supply the resulting hydroxide ions to a surface of the workpiece, thereby performing removal processing of or oxide film formation on the workpiece through a chemical dissolution reaction or an oxidation reaction mediated by the hydroxide ions. Thus, clean processing can be performed by use of hydroxide ions in ultrapure water, with no impurities left behind on the processed surface of the workpiece.
    Type: Grant
    Filed: November 30, 2001
    Date of Patent: August 5, 2003
    Assignees: Ebara Corporation
    Inventors: Yuzo Mori, Mitsuhiko Shirakashi, Takayuki Saito, Yasushi Toma, Akira Fukunaga, Itsuki Kobata
  • Publication number: 20030098531
    Abstract: A thin film of metal or metal compound is produced by preparing an ultrafine particle dispersion liquid by dispersing ultrafine particles at least partly made of metal into a given organic solvent, applying the ultrafine particle dispersion liquid to a substrate, drying the ultrafine particle dispersion liquid to leave metal or metal compound particles on the substrate, heating the metal or metal compound particles to join the metal or metal compound particles, and annealing the metal or metal compound particles into a thin film.
    Type: Application
    Filed: December 10, 2002
    Publication date: May 29, 2003
    Applicant: EBARA CORPORATION
    Inventors: Kuniaki Horie, Akira Fukunaga
  • Patent number: 6558478
    Abstract: An acid solution is continuously supplied to a central portion of a surface of a substrate while the substrate is rotating, and an oxidizing agent solution is continuously or intermittently supplied to a periphery of the substrate. In addition, an oxidizing agent solution and an acid solution are simultaneously or alternately supplied to a reverse side of the substrate.
    Type: Grant
    Filed: October 6, 2000
    Date of Patent: May 6, 2003
    Assignee: Ebara Corporation
    Inventors: Ichiro Katakabe, Shinya Morisawa, Haruko Ohno, Sachiko Kihara, Akira Fukunaga
  • Publication number: 20030079680
    Abstract: Semiconductor devices can be mounted by the bump technique using compound metallic ultra-fine particles. Each particle comprises a core portion which is substantially a metallic component, with a coating layer chemically bound to the core portion, the coating layer being an organic substance. One of two bump technologies can be used to mount the semiconductor device, namely, forming under bump metals from the compound metallic ultra-fine particles, and forming ordinary solder balls on the under bump metals; or using paste balls comprising the compound metallic ultra-fine particles rather than ordinary solder balls.
    Type: Application
    Filed: December 10, 2002
    Publication date: May 1, 2003
    Applicant: EBARA CORPORATION
    Inventors: Akira Fukunaga, Hiroshi Nagasawa
  • Patent number: 6554205
    Abstract: A gas jetting nozzle is used for etching an object to be etched by jetting etching gas onto the object from the gas jetting nozzle. A gas jetting pipe for jetting an etching gas and a suction pipe for discharging the jetted gas are provided to have a coaxial dual pipe structure. The etching gas is jetted from the gas jetting pipe toward the object for etching and, at the same time, excess etching gas for reaction is discharged through the suction pipe.
    Type: Grant
    Filed: September 23, 1999
    Date of Patent: April 29, 2003
    Assignee: Ebara Corporation
    Inventors: Syuhei Shinozuka, Kaori Miyoshi, Akira Fukunaga
  • Patent number: 6519842
    Abstract: Semiconductor devices can be mounted by the bump technique using compound metallic ultra-fine particles. Each particle comprises a core portion which is substantially a metallic component, with a coating layer chemically bound to the core portion, the coating layer being an organic substance. One of two bump technologies can be used to mount the semiconductor device, namely, forming under bump metals from the compound metallic ultra-fine particles, and forming ordinary solder balls on the under bump metals; or using paste balls comprising the compound metallic ultra-fine particles rather than ordinary solder balls.
    Type: Grant
    Filed: December 8, 2000
    Date of Patent: February 18, 2003
    Assignee: Ebara Corporation
    Inventors: Akira Fukunaga, Hiroshi Nagasawa
  • Patent number: 6517642
    Abstract: A thin film of metal or metal compound is produced by preparing an ultrafine particle dispersion liquid by dispersing ultrafine particles at least partly made of metal into a given organic solvent, applying the ultrafine particle dispersion liquid to a substrate, drying the ultrafine particle dispersion liquid to leave metal or metal compound particles on the substrate, heating the metal or metal compound particles to join the metal or metal compound particles, and annealing the metal or metal compound particles into a thin film.
    Type: Grant
    Filed: December 1, 2000
    Date of Patent: February 11, 2003
    Assignee: Ebara Corporation
    Inventors: Kuniaki Horie, Akira Fukunaga
  • Publication number: 20020160103
    Abstract: The present invention relates to a method of and an apparatus for forming a thin metal film of copper, silver, or the like on a surface of a semiconductor or another substrate. A method of forming a thin metal film, comprises preparing a dispersed liquid having a metal-containing organic compound dispersed in a predetermined solvent, coating the dispersed liquid on a surface of a substrate and evaporating the solvent to form a coating layer, and applying an energy beam to the coating layer to decompose away an organic substance contained in the coating layer in an area irradiated with the energy beam and bond metal contained in the coating layer. According to the present invention, it is possible to form a thin metal film of good quality efficiently and stably. The thin metal film used as metal interconnects in highly integrated semiconductor circuits contributes to the progress of a process of fabricating semiconductor devices.
    Type: Application
    Filed: July 30, 2001
    Publication date: October 31, 2002
    Inventors: Akira Fukunaga, Kuniaki Horie, Naoaki Ogure, Takao Kato, Hiroshi Nagasawa, Shinji Nagasawa, Makoto Kubota