Patents by Inventor Akira Magario

Akira Magario has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9000085
    Abstract: A method of producing a carbon fiber composite resin material including (a) a first mixing step, (b) a second mixing step, and (c) a step of curing a second mixture. In the first mixing step (a), an epoxy resin is mixed with an epoxidized elastomer to obtain a first mixture. In the second mixing step (b), vapor-grown carbon fibers having an average diameter of 20 to 200 nm and an average length of 5 to 20 micrometers are mixed with the first mixture to obtain a second mixture in which the vapor-grown carbon fibers are dispersed. In the step (c) of curing the second mixture, the second mixture is cured to obtain a highly rigid carbon fiber composite resin material.
    Type: Grant
    Filed: April 20, 2007
    Date of Patent: April 7, 2015
    Assignee: Nissin Kogyo Co., Ltd.
    Inventors: Toru Noguchi, Akira Magario, Morinobu Endo
  • Patent number: 8927641
    Abstract: A thermosetting resin composition including: a matrix including a thermosetting resin and an elastomer; and carbon nanofibers dispersed in the matrix. The elastomer includes an unsaturated bond or a group having affinity to the carbon nanofibers.
    Type: Grant
    Filed: July 20, 2010
    Date of Patent: January 6, 2015
    Assignee: Nissin Kogyo Co., Ltd.
    Inventors: Toru Noguchi, Akira Magario
  • Patent number: 8377547
    Abstract: A method of producing a carbon fiber-metal composite material includes: (a) mixing an elastomer, a reinforcement filler, and carbon nanofibers, and dispersing the carbon nanofibers by applying a shear force to obtain a carbon fiber composite material; and (b) replacing the elastomer in the carbon fiber composite material with a metal material, wherein the reinforcement filler improves rigidity of at least the metal material.
    Type: Grant
    Filed: July 8, 2008
    Date of Patent: February 19, 2013
    Assignee: Nissin Kogyo Co., Ltd.
    Inventors: Toru Noguchi, Akira Magario
  • Patent number: 8329293
    Abstract: A carbon fiber composite material having an elastomer and vapor-grown carbon fibers dispersed in the elastomer. The vapor-grown carbon fibers are rigid fibers having an average diameter of 20 to 200 nm, an average length of 5 to 20 micrometers, and an average value of bending indices defined by the following expression (1) of 5 to 15, Bending index=Lx÷D??(1) Lx: length of linear portion of the vapor-grown carbon fiber, and D: diameter of the vapor-grown carbon fiber. The carbon fiber composite material has a dynamic modulus of elasticity (E?) at 150° C. of 30 MPa or more and an elongation at break (EB) of 140% or more.
    Type: Grant
    Filed: April 20, 2007
    Date of Patent: December 11, 2012
    Assignee: Nissin Kogyo Co., Ltd.
    Inventors: Toru Noguchi, Akira Magario, Morinobu Endo
  • Patent number: 8303869
    Abstract: A method of producing a composite material which includes a carbon-based material and a particulate or fibrous metal material Z. The method includes steps (a) to (c). In the step (a), at least a first carbon material and the metal material Z mixed into an elastomer, and dispersing the first carbon material and the metal material Z by applying a shear force to obtain a composite elastomer, the metal material Z having a melting point lower than a melting point of the first carbon material. In the step (b), the composite elastomer is heat-treated to vaporize the elastomer to obtain an intermediate composite material including a second carbon material and the metal material Z. In the step (c), the intermediate composite material is heat-treated together with a substance including an element Y having a melting point lower than the melting point of the metal material Z to vaporize the substance including the element Y.
    Type: Grant
    Filed: August 6, 2010
    Date of Patent: November 6, 2012
    Assignee: Nissin Kogyo Co., Ltd.
    Inventors: Akira Magario, Toru Noguchi
  • Patent number: 8253318
    Abstract: A method of manufacturing a thin film, including: mixing carbon nanofibers into an elastomer including an unsaturated bond or a group having affinity to the carbon nanofibers, and dispersing the carbon nanofibers by applying a shear force to obtain a carbon fiber composite material; mixing the carbon fiber composite material and a solvent to obtain a coating liquid; and applying the coating liquid to a substrate to form a thin film.
    Type: Grant
    Filed: March 9, 2011
    Date of Patent: August 28, 2012
    Assignee: Nissin Kogyo Co., Ltd.
    Inventors: Toru Noguchi, Akira Magario
  • Patent number: 8182727
    Abstract: A method of producing a carbon-based material includes steps (a), (b) and (c). In the step (a), an elastomer and at least a first carbon material is mixed and the first carbon material is dispersed by applying a shear force to obtain a composite elastomer. In the step (b), the composite elastomer is heat-treated to vaporize the elastomer, and a second carbon material is obtained. In the step (c) the second carbon material is heat-treated together with a substance including an element Y to vaporize the substance including the element Y, a melting point of the element Y being low.
    Type: Grant
    Filed: January 14, 2008
    Date of Patent: May 22, 2012
    Assignee: Nissin Kogyo Co., Ltd.
    Inventors: Akira Magario, Toru Noguchi
  • Publication number: 20120040176
    Abstract: A method of producing a carbon fiber composite material including: mixing an elastomer which includes an unsaturated bond or a group having affinity to carbon nanofibers with metal particles; and dispersing the carbon nanofibers into the elastomer including the metal particles by a shear force.
    Type: Application
    Filed: September 23, 2011
    Publication date: February 16, 2012
    Applicant: NISSIN KOGYO CO., LTD.
    Inventors: Toru NOGUCHI, Akira Magario
  • Patent number: 8053506
    Abstract: A method of producing a carbon fiber composite material including: mixing an elastomer which includes an unsaturated bond or a group having affinity to carbon nanofibers with metal particles; and dispersing the carbon nanofibers into the elastomer including the metal particles by a shear force.
    Type: Grant
    Filed: July 21, 2004
    Date of Patent: November 8, 2011
    Assignee: Nissin Kogyo Co., Ltd.
    Inventors: Toru Noguchi, Akira Magario
  • Patent number: 8052918
    Abstract: A method of producing a carbon-based material having an activated surface includes: (a) mixing an elastomer and a carbon material, and dispersing the carbon material by applying a shear force to obtain a composite elastomer; and (b) heat-treating the composite elastomer at a temperature for vaporising an elastomer to vaporize the elastomer in the composite elastomer.
    Type: Grant
    Filed: July 19, 2005
    Date of Patent: November 8, 2011
    Assignee: Nissin Kogyo Co., Ltd.
    Inventors: Akira Magario, Toru Noguchi
  • Publication number: 20110163656
    Abstract: A method of manufacturing a thin film, including: mixing carbon nanofibers into an elastomer including an unsaturated bond or a group having affinity to the carbon nanofibers, and dispersing the carbon nanofibers by applying a shear force to obtain a carbon fiber composite material; mixing the carbon fiber composite material and a solvent to obtain a coating liquid; and applying the coating liquid to a substrate to form a thin film.
    Type: Application
    Filed: March 9, 2011
    Publication date: July 7, 2011
    Applicant: NISSIN KOGYO CO., LTD.
    Inventors: Toru Noguchi, Akira Magario
  • Patent number: 7960467
    Abstract: A method of producing a carbon fiber composite material including: (a) masticating an elastomer to reduce the molecular weight of the elastomer to obtain a liquid elastomer; (b) mixing the elastomer obtained in the step (a) and carbon nanofibers having an average diameter of 0.5 to 500 nm to obtain a mixture; (c) increasing the molecular weight of the elastomer in the mixture obtained in the step (b) to obtain a rubbery elastic mixture; and (d) mixing the rubbery elastic mixture obtained in the step (c) to disperse the carbon nanofibers in the elastomer by a shear force to obtain a carbon fiber composite material.
    Type: Grant
    Filed: November 28, 2007
    Date of Patent: June 14, 2011
    Assignee: Nissin Kogyo Co., Ltd.
    Inventors: Toru Noguchi, Akira Magario, Kazuyuki Yokoyama
  • Patent number: 7927169
    Abstract: A method of manufacturing a thin film, including: mixing carbon nanofibers into an elastomer including an unsaturated bond or a group having affinity to the carbon nanofibers, and dispersing the carbon nanofibers by applying a shear force to obtain a carbon fiber composite material; mixing the carbon fiber composite material and a solvent to obtain a coating liquid; and applying the coating liquid to a substrate to form a thin film.
    Type: Grant
    Filed: November 21, 2005
    Date of Patent: April 19, 2011
    Assignee: Nissin Kogyo Co., Ltd.
    Inventors: Toru Noguchi, Akira Magario
  • Patent number: 7919554
    Abstract: A heat-resistant seal material includes 100 parts by weight of a ternary fluoroelastomer, 1 to 30 parts by weight of vapor-grown carbon fibers having an average diameter of more than 30 nm and 200 nm or less, and carbon black having an average particle diameter of 25 to 500 nm. The heat-resistant seal material contains the vapor-grown carbon fibers and the carbon black in an amount of 20 to 40 parts by weight in total. The heat-resistant seal material has a compression set when subjected to a compression set test at a compression rate of 25% and a temperature of 200° C. for 70 hours of 0 to 15% and a dynamic modulus of elasticity at 200° C. (E?/200° C.) of 30 to 100 MPa.
    Type: Grant
    Filed: December 3, 2008
    Date of Patent: April 5, 2011
    Assignees: Nissin Kogyo Co., Ltd., Schlumberger Technology Corporation
    Inventors: Toru Noguchi, Hiroyuki Ueki, Akira Magario, Shigeki Inukai, Masaei Ito, Takashi Wanibuchi, Takushi Matsushita, Tsuyoshi Watanabe
  • Publication number: 20100324194
    Abstract: A method of producing a composite material which includes a carbon-based material and a particulate or fibrous metal material Z. The method includes steps (a) to (c). In the step (a), at least a first carbon material and the metal material Z mixed into an elastomer, and dispersing the first carbon material and the metal material Z by applying a shear force to obtain a composite elastomer, the metal material Z having a melting point lower than a melting point of the first carbon material. In the step (b), the composite elastomer is heat-treated to vaporize the elastomer to obtain an intermediate composite material including a second carbon material and the metal material Z. In the step (c), the intermediate composite material is heat-treated together with a substance including an element Y having a melting point lower than the melting point of the metal material Z to vaporize the substance including the element Y.
    Type: Application
    Filed: August 6, 2010
    Publication date: December 23, 2010
    Applicant: NISSIN KOGYO CO., LTD.
    Inventors: Akira Magario, Toru Noguchi
  • Publication number: 20100286309
    Abstract: A thermosetting resin composition including: a matrix including a thermosetting resin and an elastomer; and carbon nanofibers dispersed in the matrix. The elastomer includes an unsaturated bond or a group having affinity to the carbon nanofibers.
    Type: Application
    Filed: July 20, 2010
    Publication date: November 11, 2010
    Applicant: NISSIN KOGYO CO., LTD.
    Inventors: Toru NOGUCHI, Akira Magario
  • Patent number: 7803297
    Abstract: A method of producing a composite material which includes a carbon-based material and a particulate or fibrous metal material Z. The method includes steps (a) to (c). In the step (a), at least a first carbon material and the metal material Z mixed into an elastomer, and dispersing the first carbon material and the metal material Z by applying a shear force to obtain a composite elastomer, the metal material Z having a melting point lower than a melting point of the first carbon material. In the step (b), the composite elastomer is heat-treated to vaporize the elastomer to obtain an intermediate composite material including a second carbon material and the metal material Z. In the step (c), the intermediate composite material is heat-treated together with a substance including an element Y having a melting point lower than the melting point of the metal material Z to vaporize the substance including the element Y.
    Type: Grant
    Filed: September 7, 2005
    Date of Patent: September 28, 2010
    Assignee: Nissin Kogyo Co., Ltd.
    Inventors: Akira Magario, Toru Noguchi
  • Publication number: 20100234514
    Abstract: A composite material, including: an elastomer, carbon nanofibers having an average diameter of 0.7 to 15 nm and an average length of 0.5 to 100 micrometers; and carbon black having an average particle diameter of 10 to 100 nm and a DBP absorption of 100 ml/100 g or more, the carbon nanofibers and the carbon black being dispersed in the elastomer. The elastomer includes an unsaturated bond or a group exhibiting affinity to the carbon nanofibers. The composite material includes the carbon nanofibers in an amount of 1 to 30 vol % and the carbon black in an amount of 10 to 40 vol %. The composite material has an average coefficient of linear expansion of 100 ppm (1/K) or less and a differential coefficient of linear expansion of 120 ppm (1/K) or less at ?80 to 300° C.
    Type: Application
    Filed: June 27, 2006
    Publication date: September 16, 2010
    Applicant: NISSIN KOGYO CO., LTD.
    Inventors: Toru Noguchi, Akira Magario
  • Patent number: 7758962
    Abstract: A composite metal material includes a carbon-based material in a matrix of a metal-based material. The carbon-based material has a first bonding structure in which an element X bonds to a carbon atom on a surface of a carbon material. The matrix includes an amorphous peripheral phase containing aluminum, nitrogen, and oxygearound the carbon-based material. The element X includes at least one element selected from boron, nitrogen, oxygen, and phosphorus.
    Type: Grant
    Filed: September 7, 2005
    Date of Patent: July 20, 2010
    Assignee: Nissin Kogyo Co., Ltd.
    Inventors: Akira Magario, Toru Noguchi
  • Publication number: 20100015032
    Abstract: A method of producing a carbon-based material having an activated surface includes: (a) mixing an elastomer and a carbon material, and dispersing the carbon material by applying a shear force to obtain a composite elastomer; and (b) heat-treating the composite elastomer at a temperature for vaporising an elastomer to vaporize the elastomer in the composite elastomer.
    Type: Application
    Filed: July 19, 2005
    Publication date: January 21, 2010
    Applicant: NISSIN KOGYO CO., LTD.
    Inventors: Akira Magario, Toru Noguchi