Abstract: An electric vehicle drive system includes an electric motor, first and second planetary gear sets, including sun gear, carrier and ring gear members, first and second output shafts, and a housing. The members of the first planetary gear set are connected with the electric motor, the first output shaft, and a member of the second planetary gear set. The members of the second planetary gear set are connected with the first planetary gear set, the housing, and the second output shaft. The first planetary gear set provides differential reduction and the second planetary gear set provides reversal and reduction. Optional clutches can provide the function of a limited slip differential and distribute torque preferentially to one output shaft or the other.

Abstract: A power-split hybrid powertrain for a vehicle includes a first power-source configured to generate a first output torque, a second power-source configured to generate a second output torque, and a transmission assembly having a transmission input member. The powertrain also includes a planetary gear-set having first, second, and third nodes, wherein each of the three nodes is operatively connected to a separate one of the first power-source, second power-source, and transmission input member. The powertrain additionally includes a housing configured to retain the planetary gear-set. Also, the powertrain includes a first torque-transmitting device configured to selectively connect to the housing the node that is operatively connected to the first power-source. Furthermore, the powertrain includes a second torque-transmitting device configured to selectively connect the node that is operatively connected to the first power-source to the node that is operatively connected to the second power-source.

Abstract: A power-split hybrid powertrain for a vehicle includes a first power-source configured to generate a first output torque, a second power-source configured to generate a second output torque, and a transmission assembly having a transmission input member. The powertrain also includes a planetary gear-set having first, second, and third nodes, wherein each of the three nodes is operatively connected to a separate one of the first power-source, second power-source, and transmission input member. The powertrain additionally includes a housing configured to retain the planetary gear-set. Also, the powertrain includes a first torque-transmitting device configured to selectively connect to the housing the node that is operatively connected to the first power-source. Furthermore, the powertrain includes a second torque-transmitting device configured to selectively connect the node that is operatively connected to the first power-source to the node that is operatively connected to the second power-source.

Abstract: An electric machine produces motor torque having continuously variable magnetic and reluctance torque components. The electric machine includes stator and rotor assemblies. Different ends of the rotor hub have different average magnetic field strengths, with the second field strength at one end being weaker than the other. The rotor hub translates along the rotor shaft to vary the magnetic and reluctance torque components at different speed and torque operating points of the electric machine. A vehicle includes the machine, a transmission, a load, and a controller executing a method for controlling the axial position of the rotor hub. The method may include determining the speed and a torque of the electric machine, determining a corresponding desired axial position of a rotor hub, and translating the rotor hub to the desired axial position.

Abstract: A final drive assembly for a vehicle drive axle having first and second axle-shafts that are configured to rotate about a common first axis. The final drive assembly includes a first gear-set configured to be operatively connected to the first axle-shaft. The final drive assembly also includes a second gear-set configured to be operatively connected to the second axle-shaft. The final drive assembly additionally includes an electric motor configured to provide an electric motor torque input to each of the first and second gear-sets and arranged on a second axis that is parallel to the first axis.

Abstract: A final drive assembly for a vehicle drive axle having first and second axle-shafts that are configured to rotate about a common first axis. The final drive assembly includes a first gear-set configured to be operatively connected to the first axle-shaft. The final drive assembly also includes a second gear-set configured to be operatively connected to the second axle-shaft. The final drive assembly additionally includes an electric motor configured to provide an electric motor torque input to each of the first and second gear-sets and arranged on a second axis that is parallel to the first axis.

Abstract: A powertrain system is described, and includes an internal combustion engine having a crank member, a torque machine having a rotatable shaft member, and a transmission having an input member and an output member. The crank member of the internal combustion engine is couplable to the input member of the transmission. The rotatable shaft member of the torque machine is couplable to the crank member of the internal combustion engine at a first gear ratio. The rotatable shaft member of the torque machine is couplable to the input member of the transmission at a second gear ratio. The first gear ratio is less than the second gear ratio.

Abstract: A final drive assembly for a vehicle drive axle having first and second axle-shafts that are configured to rotate about a common first axis. The final drive assembly includes a first gear-set configured to be operatively connected to the first axle-shaft. The final drive assembly also includes a second gear-set configured to be operatively connected to the second axle-shaft. The final drive assembly additionally includes an electric motor configured to provide an electric motor torque input to each of the first and second gear-sets and arranged on a second axis that is parallel to the first axis.

Abstract: A powertrain includes an output member, and first and second simple planetary gear sets. The planetary gear sets each have a first, a second, and a third member including a sun gear, carrier, and ring gear member. The drive unit includes a single electric machine operable as a motor and having a rotor connected to rotate in unison with and drive the sun gear member of the first planetary gear set. An interconnecting member connects the second member of the first planetary gear set to rotate in unison with the first member of the second planetary gear set. The third member of the first planetary gear set or the second member of the second planetary gear set is continuously grounded to the stationary member or operatively connected to be driven by an engine. The third member of the second planetary gear set is continuously operatively connected to the output member.

Abstract: Disclosed are electrically variable transmissions (EVT), methods for making and for using EVTs, and hybrid electric vehicles with EVTs. Presented is a multi-speed power transmission for a motor vehicle with an engine, two electric motors, and a final drive. The transmission includes an input member connectable to the engine, an output member connectable to the final drive, and a stationary member connectable to a gear train. First and second torque-transmitting devices (TTD) respectively connect to the first and second motors. The transmission also includes a compound planetary gear arrangement with four junction points defined by two interconnected planetary gear sets. The first TTD selectively connects the first motor to the first junction point, while the second TTD selectively connects the second motor to the fourth junction point via the gear train. The input member connects at the second junction point, whereas the output member connects at the third junction point.

Abstract: A powertrain system is described, and includes an internal combustion engine having a crank member, a torque machine having a rotatable shaft member, and a transmission having an input member and an output member. The crank member of the internal combustion engine is couplable to the input member of the transmission. The rotatable shaft member of the torque machine is couplable to the crank member of the internal combustion engine at a first gear ratio. The rotatable shaft member of the torque machine is couplable to the input member of the transmission at a second gear ratio. The first gear ratio is less than the second gear ratio.

Abstract: A dual clutch continuously variable transmission (“CVT”) includes an input member connected to an engine of the motor vehicle, an output member connected to a final drive unit, a first member, a second member, a third member, and a dual input assembly having a first element and a second element. The dual input member may be a dual clutch or a torque converter and clutch assembly. The dual clutch CVT also includes a fixed gear assembly having a first co-planar gear set selectively connectable to the first member and fixedly connected to the third member and a second co-planar gear set fixedly connected to the third member and fixedly connected to the output member. A continuously variable unit is connected directly to the second member and the third member. The output from the fixed gear unit may be connected to drive wheels separate from the continuously variable unit.

Abstract: A transmission includes a single planetary gearset, a first torque machine, an output member and a two-speed gearset that is coupled to the drive member. The single planetary gearset includes a sun gear, a carrier gearset and a ring gear, wherein the carrier gearset is rotatably couplable to the input member and rotatably couplable to the output member, the sun gear is rotatably coupled to a rotor of the first torque machine, and the ring gear is rotatably couplable to the input member and rotatably couplable to the output member. The output member is rotatably couplable to the two-speed gearset, which is configured to operate in one of a first gear ratio and a second gear ratio.

Abstract: A powertrain and an electromechanical apparatus are disclosed. A ring gear is attached to a first distal end of a crankshaft such that the ring gear and the crankshaft are rotatable in unison about a longitudinal axis. A motor-generator includes a motor/generator shaft being rotatable about a first axis spaced from the longitudinal axis. A starter mechanism includes a first starter gear coupleable to the motor/generator shaft and rotatable about a second axis spaced from the longitudinal axis. The first starter gear is movable along the second axis between a first position engaging the ring gear such that torque is transferred from the motor/generator shaft through the first starter gear and the ring gear to the crankshaft to start the engine, and a second position disengaged from the ring gear to rotatably disconnect the starter mechanism from the ring gear.

Abstract: A powertrain includes an output member, and first and second simple planetary gear sets. The planetary gear sets each have a first, a second, and a third member including a sun gear, carrier, and ring gear member. The drive unit includes a single electric machine operable as a motor and having a rotor connected to rotate in unison with and drive the sun gear member of the first planetary gear set. An interconnecting member connects the second member of the first planetary gear set to rotate in unison with the first member of the second planetary gear set. The third member of the first planetary gear set or the second member of the second planetary gear set is continuously grounded to the stationary member or operatively connected to be driven by an engine. The third member of the second planetary gear set is continuously operatively connected to the output member.

Abstract: A powertrain includes a drive unit that can be modular and is adaptable to be used as an all-electric drive unit, an input power-split drive unit, or an input and compound power-split drive unit. The drive unit includes a first planetary gear set that has a sun gear member, a ring gear member, and a carrier member all rotatable about a first axis of rotation. The drive unit includes a first electric machine operable as a motor and having a rotor connected to rotate in unison with the sun gear member about the first axis of rotation. A first brake is selectively engageable to ground the ring gear member, a first clutch is operatively connected to the ring gear member, and an output member is connected to rotate in unison with the carrier member about the first axis of rotation. Multiple drive units can be used on a vehicle.

Abstract: A number of variations may include a method of assembly of a rotor and a stator having a concentric air gap in an electric motor comprising: providing inflatable gap support tooling in a deflated state in an air gap between a rotor and a stator; filling the inflatable gap support tooling with a fluid so that it uniformly fills at least a portion of the air gap between the stator and the rotor and holds the stator and the rotor together as a single unit; placing the single unit into a motor assembly; seating a plurality of bearings into the motor assembly; locking the stator into place in the motor assembly; removing the fluid from the inflatable gap support tooling; and removing the inflatable gap support tooling from the motor assembly.

Abstract: An electrical system includes an engine, a motor-generator and a starter mechanism, and engine systems also include the engine. The electrical system includes a first energy storage device having a first voltage level and a second energy storage device having a second voltage level less than the first voltage level. The electrical system further includes a controller configured to control the motor-generator, the starter mechanism and first and second switching devices. Current from at least one of the first and second energy storage devices is delivered to the motor-generator when at least one of the first switching device is in a first closed state and the second switching device is in a second closed state such that the motor-generator transfers torque to the starter mechanism and the starter mechanism uses the torque to start the engine.

Abstract: A transmission includes a single planetary gearset, a first torque machine, an output member and a two-speed gearset that is coupled to the drive member. The single planetary gearset includes a sun gear, a carrier gearset and a ring gear, wherein the carrier gearset is rotatably couplable to the input member and rotatably couplable to the output member, the sun gear is rotatably coupled to a rotor of the first torque machine, and the ring gear is rotatably couplable to the input member and rotatably couplable to the output member. The output member is rotatably couplable to the two-speed gearset, which is configured to operate in one of a first gear ratio and a second gear ratio.

Abstract: A powertrain for a vehicle includes an engine and a method of assembling the powertrain includes providing the engine. A starter mechanism is selectively operable to start the engine. A motor-generator includes an adapter to dispose the motor-generator and the starter mechanism in alternative assembly configurations being a first assembly configuration and a second assembly configuration. The first assembly configuration is when the starter mechanism is coupleable to the adapter to selectively transfer torque from the motor-generator through the adapter and the starter mechanism to start the engine. The second assembly configuration is when the starter mechanism is spaced from the adapter to operate independently of the motor-generator such that the starter mechanism selectively transfers torque to start the engine.