Patents by Inventor Alan Lai

Alan Lai has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20260108947
    Abstract: Methods and systems for the additive manufacturing of metal parts. Some embodiments include a method that includes depositing a plurality of foil layers, the plurality of foil layers comprising at least one void space and forming a workpiece having an object region and a support region, the support region connected to the object region and the void space being fluidically isolated from the exterior of the workpiece; and applying pressure to the workpiece to collapse the at least one void space.
    Type: Application
    Filed: March 30, 2024
    Publication date: April 23, 2026
    Inventors: Steve Onorato, Kevin Simon, Paul Titchener, Lyle Cheatham, Alan Lai, Ellen Benn
  • Publication number: 20260108975
    Abstract: Methods and apparatus for the manufacture of laminated metal parts having external dimensions exceeding 0.5 m in length, 0.5 m in width, and 0.1 m in height. Some embodiments include methods to apply force evenly to a workpiece via multiple rams and feature stiffened platens comprised of multiple alloys. Some embodiments include modifications to the workpiece itself, including designs for a temporary vacuum or controlled gas chamber constructed around the workpiece. Some embodiments include modifications to the workpiece and the support structures surrounding the part which direct force during bonding to the part. Control systems may be employed to coordinate the operation of the cylinders with heating, cooling, and pumping operations. Finally, some embodiments include alternative heating systems such as induction or joule heating.
    Type: Application
    Filed: October 19, 2023
    Publication date: April 23, 2026
    Inventors: William Johnson, Paul Titchener, Lyle Cheatham, Alan Lai, Sean Geier, Ellen Benn, Kevin Simon, Nicholas Mykulowycz
  • Patent number: 12606888
    Abstract: A method for the manufacturing of an object. The method includes receiving a desired alloy composition for the object, depositing a plurality of foils in a stack to form the object, applying heat to the stack at a first temperature to bond the plurality of foils to each other, and applying heat to the stack at a second temperature to homogenize the composition of the stack. The homogenized stack has the desired alloy composition.
    Type: Grant
    Filed: July 18, 2024
    Date of Patent: April 21, 2026
    Assignee: Alloy Enterprises Inc.
    Inventors: Nicholas Mykulowycz, Alison Forsyth, Alan Lai, Lyle Cheatham
  • Publication number: 20260027610
    Abstract: Methods and systems for the manufacture of metal parts for the placement of blind fasteners. Embodiments include a metal part that comprises at least one of a receptacle or a fastener on at least one surface of the metal part. Some embodiments include forming the metal part via an additive manufacturing process. The metal part may be formed by stacking a plurality of patterned metal sheets and bonding the patterned metal sheets.
    Type: Application
    Filed: July 28, 2025
    Publication date: January 29, 2026
    Inventors: Alan Lai, Noah Collins, William Flaherty, Kevin Simon
  • Patent number: 12497673
    Abstract: A method for the manufacturing of an object. The method includes receiving a desired alloy composition for the object, depositing a plurality of foils in a stack to form the object, applying heat to the stack at a first temperature to bond the plurality of foils to each other, and applying heat to the stack at a second temperature to homogenize the composition of the stack. The homogenized stack has the desired alloy composition.
    Type: Grant
    Filed: July 17, 2024
    Date of Patent: December 16, 2025
    Assignee: Alloy Enterprises Inc.
    Inventors: Nicholas Mykulowycz, Alison Forsyth, Alan Lai, Lyle Cheatham
  • Patent number: 12373556
    Abstract: In some embodiments, techniques for identifying email events generated by bot activity are provided. For example, a process may involve applying bot detection patterns to identify bot activity among email response events.
    Type: Grant
    Filed: November 9, 2022
    Date of Patent: July 29, 2025
    Assignee: Adobe Inc.
    Inventors: Xiang Chen, Yifu Zheng, Viswanathan Swaminathan, Sreekanth Reddy, Saayan Mitra, Ritwik Sinha, Niranjan Kumbi, Alan Lai
  • Patent number: 12280536
    Abstract: Methods and systems for manufacturing a workpiece. The method described herein includes depositing at least a first sheet on a substrate, the first sheet comprising a first part region and a first support structure region separated at least in part by a first void space; and operably positioning a plate with respect to the first sheet so that the first void space forms a channel suitable for carrying a fluid.
    Type: Grant
    Filed: October 3, 2022
    Date of Patent: April 22, 2025
    Assignee: Alloy Enterprises Inc.
    Inventors: Alan Lai, Alison Forsyth, Paul Titchener, Lyle Cheatham
  • Publication number: 20240368741
    Abstract: A method for the manufacturing of an object. The method includes receiving a desired alloy composition for the object, depositing a plurality of foils in a stack to form the object, applying heat to the stack at a first temperature to bond the plurality of foils to each other, and applying heat to the stack at a second temperature to homogenize the composition of the stack. The homogenized stack has the desired alloy composition.
    Type: Application
    Filed: July 17, 2024
    Publication date: November 7, 2024
    Inventors: Nicholas Mykulowycz, Alison Forsyth, Alan Lai, Lyle Cheatham
  • Publication number: 20240368742
    Abstract: A method for the manufacturing of an object. The method includes receiving a desired alloy composition for the object, depositing a plurality of foils in a stack to form the object, applying heat to the stack at a first temperature to bond the plurality of foils to each other, and applying heat to the stack at a second temperature to homogenize the composition of the stack. The homogenized stack has the desired alloy composition.
    Type: Application
    Filed: July 18, 2024
    Publication date: November 7, 2024
    Inventors: Nicholas Mykulowycz, Alison Forsyth, Alan Lai, Lyle Cheatham
  • Publication number: 20240352559
    Abstract: A method for the manufacturing of an object. The method includes receiving a desired alloy composition for the object, depositing a plurality of foils in a stack to form the object, applying heat to the stack at a first temperature to bond the plurality of foils to each other, and applying heat to the stack at a second temperature to homogenize the composition of the stack. The homogenized stack has the desired alloy composition.
    Type: Application
    Filed: June 25, 2024
    Publication date: October 24, 2024
    Inventors: Nicholas Mykulowycz, Alison Forsyth, Alan Lai, Lyle Cheatham
  • Publication number: 20240336006
    Abstract: Methods and systems for manufacturing a workpiece. The method described herein includes depositing at least a first sheet on a substrate, the first sheet comprising a first part region and a first support structure region separated at least in part by a first void space; and operably positioning a plate with respect to the first sheet so that the first void space forms a channel suitable for carrying a fluid.
    Type: Application
    Filed: October 3, 2022
    Publication date: October 10, 2024
    Inventors: Alan Lai, Alison Forsyth, Paul Titchener, Lyle Cheatham
  • Patent number: 12071679
    Abstract: A method for the manufacturing of an object. The method includes receiving a desired alloy composition for the object, depositing a plurality of foils in a stack to form the object, applying heat to the stack at a first temperature to bond the plurality of foils to each other, and applying heat to the stack at a second temperature to homogenize the composition of the stack. The homogenized stack has the desired alloy composition.
    Type: Grant
    Filed: October 4, 2023
    Date of Patent: August 27, 2024
    Assignee: Alloy Enterprises Inc.
    Inventors: Alison Forsyth, Alan Lai
  • Patent number: 12043878
    Abstract: A method for the manufacturing of an object. The method includes receiving a desired alloy composition for the object, depositing a plurality of foils in a stack to form the object, applying heat to the stack at a first temperature to bond the plurality of foils to each other, and applying heat to the stack at a second temperature to homogenize the composition of the stack. The homogenized stack has the desired alloy composition.
    Type: Grant
    Filed: October 7, 2023
    Date of Patent: July 23, 2024
    Assignee: Alloy Enterprises Inc.
    Inventors: Nicholas Mykulowycz, Alison Forsyth, Alan Lai, Lyle Cheatham
  • Patent number: 12000010
    Abstract: A method for the manufacturing of an object. The method includes receiving a desired alloy composition for the object, depositing a plurality of foils in a stack to form the object, applying heat to the stack at a first temperature to bond the plurality of foils to each other, and applying heat to the stack at a second temperature to homogenize the composition of the stack. The homogenized stack has the desired alloy composition.
    Type: Grant
    Filed: August 28, 2023
    Date of Patent: June 4, 2024
    Assignee: Alloy Enterprises Inc.
    Inventors: Nicholas Mykulowycz, Alison Forsyth, Alan Lai, Lyle Cheatham
  • Patent number: 12000009
    Abstract: A method for the manufacturing of an object. The method includes receiving a desired alloy composition for the object, depositing a plurality of foils in a stack to form the object, applying heat to the stack at a first temperature to bond the plurality of foils to each other, and applying heat to the stack at a second temperature to homogenize the composition of the stack. The homogenized stack has the desired alloy composition.
    Type: Grant
    Filed: August 25, 2023
    Date of Patent: June 4, 2024
    Assignee: Alloy Enterprises Inc.
    Inventors: Nicholas Mykulowycz, Alison Forsyth, Alan Lai, Lyle Cheatham
  • Patent number: 11987858
    Abstract: A method for the manufacturing of an object. The method includes receiving a desired alloy composition for the object, depositing a plurality of foils in a stack to form the object, applying heat to the stack at a first temperature to bond the plurality of foils to each other, and applying heat to the stack at a second temperature to homogenize the composition of the stack. The homogenized stack has the desired alloy composition.
    Type: Grant
    Filed: August 25, 2023
    Date of Patent: May 21, 2024
    Assignee: Alloy Enterprises Inc.
    Inventors: Nicholas Mykulowycz, Alison Forsyth, Alan Lai, Lyle Cheatham
  • Patent number: 11981974
    Abstract: A method for the manufacturing of an object. The method includes receiving a desired alloy composition for the object, depositing a plurality of foils in a stack to form the object, applying heat to the stack at a first temperature to bond the plurality of foils to each other, and applying heat to the stack at a second temperature to homogenize the composition of the stack. The homogenized stack has the desired alloy composition.
    Type: Grant
    Filed: April 5, 2023
    Date of Patent: May 14, 2024
    Assignee: Alloy Enterprises Inc.
    Inventors: Nicholas Mykulowycz, Alison Forsyth, Alan Lai, Lyle Cheatham
  • Publication number: 20240152605
    Abstract: In some embodiments, techniques for identifying email events generated by bot activity are provided. For example, a process may involve applying bot detection patterns to identify bot activity among email response events.
    Type: Application
    Filed: November 9, 2022
    Publication date: May 9, 2024
    Inventors: Xiang Chen, Yifu Zheng, Viswanathan Swaminathan, Sreekanth Reddy, Saayan Mitra, Ritwik Sinha, Niranjan Kumbi, Alan Lai
  • Publication number: 20240043956
    Abstract: A method for the manufacturing of an object. The method includes receiving a desired alloy composition for the object, depositing a plurality of foils in a stack to form the object, applying heat to the stack at a first temperature to bond the plurality of foils to each other, and applying heat to the stack at a second temperature to homogenize the composition of the stack. The homogenized stack has the desired alloy composition.
    Type: Application
    Filed: October 7, 2023
    Publication date: February 8, 2024
    Inventors: Nicholas Mykulowycz, Alison Forsyth, Alan Lai, Lyle Cheatham
  • Publication number: 20240026498
    Abstract: A method for the manufacturing of an object. The method includes receiving a desired alloy composition for the object, depositing a plurality of foils in a stack to form the object, applying heat to the stack at a first temperature to bond the plurality of foils to each other, and applying heat to the stack at a second temperature to homogenize the composition of the stack. The homogenized stack has the desired alloy composition.
    Type: Application
    Filed: October 4, 2023
    Publication date: January 25, 2024
    Inventors: Alison Forsyth, Alan Lai