Patents by Inventor Alan Rick Lappen
Alan Rick Lappen has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20170239891Abstract: The present disclosure provides three-dimensional (3D) printing methods, apparatuses, and systems using, inter alia, a controller that regulates formation of at least one 3D object (e.g., in real time during the 3D printing); and a non-transitory computer-readable medium facilitating the same. For example, a controller that regulates a deformation of at least a portion of the 3D object. The control may be in situ control. The control may be real-time control during the 3D printing process. For example, the control may be during a physical-attribute pulse. The present disclosure provides various methods, apparatuses, systems and software for estimating the fundamental length scale of a melt pool, and for various tools that increase the accuracy of the 3D printing.Type: ApplicationFiled: February 16, 2017Publication date: August 24, 2017Inventors: Benyamin BULLER, Tasso LAPPAS, Rueben Joseph MENDELSBERG, Erel MILSHTEIN, Alan Rick LAPPEN
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Publication number: 20170239892Abstract: The present disclosure provides three-dimensional (3D) printing methods, apparatuses, and systems using, inter alia, a controller that regulates formation of at least one 3D object (e.g., in real time during the 3D printing); and a non-transitory computer-readable medium facilitating the same. For example, a controller that regulates a deformation of at least a portion of the 3D object. The control may be in situ control. The control may be real-time control during the 3D printing process. For example, the control may be during a physical-attribute pulse. The present disclosure provides various methods, apparatuses, systems and software for estimating the fundamental length scale of a melt pool, and for various tools that increase the accuracy of the 3D printing.Type: ApplicationFiled: February 16, 2017Publication date: August 24, 2017Inventors: Benyamin BULLER, Tasso LAPPAS, Rueben Joseph MENDELSBERG, Erel MILSHTEIN, Sergey KOREPANOV, Alan Rick LAPPEN
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Publication number: 20170239720Abstract: The present disclosure provides three-dimensional (3D) printing methods, apparatuses, and systems using, inter alia, a controller that regulates formation of at least one 3D object (e.g., in real time during the 3D printing); and a non-transitory computer-readable medium facilitating the same. For example, a controller that regulates a deformation of at least a portion of the 3D object. The control may be in situ control. The control may be real-time control during the 3D printing process. For example, the control may be during a physical-attribute pulse. The present disclosure provides various methods, apparatuses, systems and software for estimating the fundamental length scale of a melt pool, and for various tools that increase the accuracy of the 3D printing.Type: ApplicationFiled: February 16, 2017Publication date: August 24, 2017Inventors: Evgeni LEVIN, Tasso LAPPAS, Benyamin BULLER, Alan Rick LAPPEN
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Publication number: 20170239752Abstract: The present disclosure provides three-dimensional (3D) printing methods, apparatuses, and systems using, inter alfa, a controller that regulates formation of at least one 3D object (e.g., in real time during the 3D printing); and a non-transitory computer-readable medium facilitating the same. For example, a controller that regulates a deformation of at least a portion of the 3D object. The control may be in situ control. The control may be real-time control during the 3D printing process. For example, the control may be during a physical-attribute pulse. The present disclosure provides various methods, apparatuses, systems and software for estimating the fundamental length scale of a melt pool, and for various tools that increase the accuracy of the 3D printing.Type: ApplicationFiled: February 16, 2017Publication date: August 24, 2017Inventors: Benyamin BULLER, Tasso LAPPAS, Sergey KOREPANOV, Alan Rick LAPPEN
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Publication number: 20170239719Abstract: The present disclosure provides three-dimensional (3D) printing methods, apparatuses, and systems using, inter alia, a controller that regulates formation of at least one 3D object (e.g., in real time during the 3D printing); and a non-transitory computer-readable medium facilitating the same. For example, a controller that regulates a deformation of at least a portion of the 3D object. The control may be in situ control. The control may be real-time control during the 3D printing process. For example, the control may be during a physical-attribute pulse. The present disclosure provides various methods, apparatuses, systems and software for estimating the fundamental length scale of a melt pool, and for various tools that increase the accuracy of the 3D printing.Type: ApplicationFiled: February 16, 2017Publication date: August 24, 2017Inventors: Benyamin BULLER, Erel MILSHTEIN, Evgeni LEVIN, Sergey KOREPANOV, Alan Rick LAPPEN
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Publication number: 20170165751Abstract: The present disclosure various apparatuses, and systems for 3D printing. The present disclosure provides three-dimensional (3D) printing methods, apparatuses, software and systems for a step and repeat energy irradiation process; controlling material characteristics and/or deformation of the 3D object; reducing deformation in a printed 3D object; and planarizing a material bed.Type: ApplicationFiled: December 9, 2016Publication date: June 15, 2017Inventors: Benyamin Buller, Erel Milshtein, Thomas Blasius Brezoczky, Zachary Ryan Murphree, Daniel Christiansen, Alan Rick Lappen
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Publication number: 20170165754Abstract: The present disclosure various apparatuses, and systems for 3D printing. The present disclosure provides three-dimensional (3D) printing methods, apparatuses, software and systems for a step and repeat energy irradiation process; controlling material characteristics and/or deformation of the 3D object; reducing deformation in a printed 3D object; and planarizing a material bed.Type: ApplicationFiled: December 9, 2016Publication date: June 15, 2017Inventors: Benyamin Buller, Tasso Lappas, Erel Milshtein, Rueben Mendelsberg, Kimon Symeonidis, Alan Rick Lappen
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Publication number: 20170165752Abstract: The present disclosure various apparatuses, and systems for 3D printing. The present disclosure provides three-dimensional (3D) printing methods, apparatuses, software and systems for a step and repeat energy irradiation process; controlling material characteristics and/or deformation of the 3D object; reducing deformation in a printed 3D object; and planarizing a material bed.Type: ApplicationFiled: December 9, 2016Publication date: June 15, 2017Inventors: Benyamin Buller, Tasso Lappas, Rueben Mendelsberg, Alan Rick Lappen
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Publication number: 20170165753Abstract: The present disclosure various apparatuses, and systems for 3D printing. The present disclosure provides three-dimensional (3D) printing methods, apparatuses, software and systems for a step and repeat energy irradiation process; controlling material characteristics and/or deformation of the 3D object; reducing deformation in a printed 3D object; and planarizing a material bed.Type: ApplicationFiled: December 9, 2016Publication date: June 15, 2017Inventors: Benyamin Buller, Erel Milshtein, Thomas Blasius Brezoczky, Zachary Ryan Murphree, Daniel Christiansen, Alan Rick Lappen
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Publication number: 20170165792Abstract: The present disclosure various apparatuses, and systems for 3D printing. The present disclosure provides three-dimensional (3D) printing methods, apparatuses, software and systems for a step and repeat energy irradiation process; controlling material characteristics and/or deformation of the 3D object; reducing deformation in a printed 3D object; and planarizing a material bed.Type: ApplicationFiled: December 9, 2016Publication date: June 15, 2017Inventors: Benyamin Buller, Tasso Lappas, Rueben Mendelsberg, Alan Rick Lappen
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Patent number: 7158857Abstract: An alignment tool, method and system are provided for aligning a cassette handler to a robot blade in a workpiece handling system, in which the tool comprises a frame or fixture adapted to be supported by the cassette handler support surface, in which the frame has one or more distance sensors positioned to measure the distance of a workpiece or robot blade from the sensor or a predetermined reference point or surface. In a preferred embodiment, the frame emulates a workpiece cassette and the distance sensors provide a numerical output of the distance to the workpiece. As explained in greater detail below, these distance measurements facilitate accurately leveling and aligning the cassette handler support surface relative to a workpiece supported by the robot blade such that when the frame is replaced by an actual workpiece cassette, the workpiece cassette will also be level and aligned with respect to the robot blade and the workpiece held by the blade.Type: GrantFiled: May 6, 2005Date of Patent: January 2, 2007Assignee: Applied Materials, Inc.Inventors: Ronald Vern Schauer, Alan Rick Lappen, David L. Tuttle
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Patent number: 7040605Abstract: A configurable fence system has a solar panel on a mounting surface that can tilt in accordance with a closed loop control system. A solar system for a fence includes a support structure mounted along the top length of the fence, a first mounting surface extending from the supporting structure, a first solar panel on the first mounting surface, a second mounting surface extending from the supporting structure, a second solar panel on the second mounting surface, and a pair of adjustable arms for tilting the first and second mounting surfaces with respect to the fence for sunlight exposure. The pair of arms can be also coupled to a motor and a solar detection and feedback control system for motorized adjustment.Type: GrantFiled: June 16, 2003Date of Patent: May 9, 2006Assignee: RMM Industries, Inc.Inventor: Alan Rick Lappen
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Patent number: 7032614Abstract: A facilities connection box is provided to accommodate pre-plumbing of facilities lines required in connection with an installation of semiconductor device manufacturing equipment. The facilities connection box accommodates termination of double-containment facilities lines that are adapted to carry hazardous materials required for operation of the semiconductor device manufacturing equipment. Each double-containment facilities line is terminated in an isolation compartment of the facilities connection box. Each isolation compartment has an entry port adapted to couple to an incoming double-containment line and an exit port adapted to permit egress from the isolation compartment of a respective outgoing line.Type: GrantFiled: January 2, 2003Date of Patent: April 25, 2006Assignee: Applied Materials, Inc.Inventors: Alan Rick Lappen, Ronald V. Schauer
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Patent number: 6925356Abstract: An alignment tool, method and system are provided for aligning a cassette handler to a robot blade in a workpiece handling system, in which the tool comprises a frame or fixture adapted to be supported by the cassette handler support surface, in which the frame has one or more distance sensors positioned to measure the distance of a workpiece or robot blade from the sensor or a predetermined reference point or surface. In a preferred embodiment, the frame emulates a workpiece cassette and the distance sensors provide a numerical output of the distance to the workpiece. As explained in greater detail below, these distance measurements facilitate accurately leveling and aligning the cassette handler support surface relative to a workpiece supported by the robot blade such that when the frame is replaced by an actual workpiece cassette, the workpiece cassette will also be level and aligned with respect to the robot blade and the workpiece held by the blade.Type: GrantFiled: November 25, 2002Date of Patent: August 2, 2005Assignee: Applied Materials, Inc.Inventors: Ronald Vern Schauer, Alan Rick Lappen, David L. Tuttle
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Patent number: 6851170Abstract: A carrier alignment tool system in accordance with a preferred embodiment of the present invention provides a tool and method of using the tool, which emulates the door of a substrate carrier having a removable door. The tool permits the alignment between a door opener mechanism and the load-port or other handler, on which a carrier is to be supported to be tested and corrected, until proper alignment is achieved prior to beginning substrate processing.Type: GrantFiled: December 14, 2001Date of Patent: February 8, 2005Assignee: Applied Materials, Inc.Inventors: Alan Rick Lappen, Ronald Vern Schauer
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Publication number: 20040206946Abstract: The present invention relates to flexible fence and gate systems, which are flexible to alterations, have common parts, are easy to assembly, durable, and have long service life. The frame can be made of pre-coated galvanized steel parts. The panel is held in a U-shaped slotted rectangular fence frame formed by a parallel pair of L-shaped retainer angles mounted back-to-back or face-to-face on the stringers to accommodate a wide choice of panel styles, materials and thicknesses without adding any new components. Another feature provides a panel insert which can be sandwiched between two panels to further suppress noise. Another feature relates to adjustable post angle adapters. Another feature relates to a gate width opening adjustment member using a sliding rail at the far end. A gate post threaded insert can be also used at the gate hinges to distribute the load of the gate across the gate hinge hardware.Type: ApplicationFiled: May 3, 2004Publication date: October 21, 2004Inventor: Alan Rick Lappen
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Publication number: 20040206948Abstract: The present invention relates to flexible fence and gate systems, which are flexible to alterations, have common parts, are easy to assembly, durable, and have long service life. The frame can be made of pre-coated galvanized steel parts. The panel is held in a U-shaped slotted rectangular fence frame formed by a parallel pair of L-shaped retainer angles mounted back-to-back or face-to-face on the stringers to accommodate a wide choice of panel styles, materials and thicknesses without adding any new components. Another feature provides a panel insert which can be sandwiched between two panels to further suppress noise. Another feature relates to adjustable post angle adapters. Another feature relates to a gate width opening adjustment member using a sliding rail at the far end. A gate post threaded insert can be also used at the gate hinges to distribute the load of the gate across the gate hinge hardware.Type: ApplicationFiled: May 3, 2004Publication date: October 21, 2004Inventor: Alan Rick Lappen
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Publication number: 20040140461Abstract: The present invention relates to flexible fence and gate systems, which are flexible to alterations, have common parts, are easy to assembly, durable, and have long service life. The frame can be made of pre-coated galvanized steel parts. The panel is held in a U-shaped slotted rectangular fence frame formed by a parallel pair of L-shaped retainer angles mounted back-to-back or face-to-face on the stringers to accommodate a wide choice of panel styles, materials and thicknesses without adding any new components. Another feature provides a panel insert which can be sandwiched between two panels to further suppress noise. Another feature relates to adjustable post angle adapters. Another feature relates to a gate width opening adjustment member using a sliding rail at the far end. A gate post threaded insert can be also used at the gate hinges to distribute the load of the gate across the gate hinge hardware.Type: ApplicationFiled: January 22, 2003Publication date: July 22, 2004Inventor: Alan Rick Lappen
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Publication number: 20040140464Abstract: The present invention relates to flexible fence and gate systems, which are flexible to alterations, have common parts, are easy to assembly, durable, and have long service life. The frame can be made of pre-coated galvanized steel parts. The panel is held in a U-shaped slotted rectangular fence frame formed by a parallel pair of L-shaped retainer angles mounted back-to-back or face-to-face on the stringers to accommodate a wide choice of panel styles, materials and thicknesses without adding any new components. Another feature provides a panel insert which can be sandwiched between two panels to further suppress noise. Another feature relates to adjustable post angle adapters. Another feature relates to a gate width opening adjustment member using a sliding rail at the far end. A bolt threaded insert structure can be used at the gate hinges to distribute the load of the gate across the gate hinge hardware.Type: ApplicationFiled: June 16, 2003Publication date: July 22, 2004Inventor: Alan Rick Lappen
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Patent number: 6763281Abstract: An alignment tool, method and system are provided for aligning a robot blade in a workpiece handling system, in which the tool comprises a frame or fixture adapted to be supported by a transfer chamber support surface or other support surface in the system, in which the frame has one or more non-contact distance sensors positioned to measure the distance of a workpiece or robot blade from the sensor or a predetermined reference point or surface. In one embodiment, the frame is used to align a robot blade relative to a robot support alignment surface in a robot chamber. In another embodiment, the frame emulates a workpiece cassette and the distance sensors provide an output to align the robot blade to a cassette support alignment surface. As a consequence, accidental scratching and breakage of workpieces such as semiconductor wafers and display substrates may be reduced or eliminated.Type: GrantFiled: June 13, 2001Date of Patent: July 13, 2004Assignee: Applied Materials, IncInventors: Ronald Vern Schauer, Alan Rick Lappen