Patents by Inventor Alan Rick Lappen

Alan Rick Lappen has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20170239891
    Abstract: The present disclosure provides three-dimensional (3D) printing methods, apparatuses, and systems using, inter alia, a controller that regulates formation of at least one 3D object (e.g., in real time during the 3D printing); and a non-transitory computer-readable medium facilitating the same. For example, a controller that regulates a deformation of at least a portion of the 3D object. The control may be in situ control. The control may be real-time control during the 3D printing process. For example, the control may be during a physical-attribute pulse. The present disclosure provides various methods, apparatuses, systems and software for estimating the fundamental length scale of a melt pool, and for various tools that increase the accuracy of the 3D printing.
    Type: Application
    Filed: February 16, 2017
    Publication date: August 24, 2017
    Inventors: Benyamin BULLER, Tasso LAPPAS, Rueben Joseph MENDELSBERG, Erel MILSHTEIN, Alan Rick LAPPEN
  • Publication number: 20170239892
    Abstract: The present disclosure provides three-dimensional (3D) printing methods, apparatuses, and systems using, inter alia, a controller that regulates formation of at least one 3D object (e.g., in real time during the 3D printing); and a non-transitory computer-readable medium facilitating the same. For example, a controller that regulates a deformation of at least a portion of the 3D object. The control may be in situ control. The control may be real-time control during the 3D printing process. For example, the control may be during a physical-attribute pulse. The present disclosure provides various methods, apparatuses, systems and software for estimating the fundamental length scale of a melt pool, and for various tools that increase the accuracy of the 3D printing.
    Type: Application
    Filed: February 16, 2017
    Publication date: August 24, 2017
    Inventors: Benyamin BULLER, Tasso LAPPAS, Rueben Joseph MENDELSBERG, Erel MILSHTEIN, Sergey KOREPANOV, Alan Rick LAPPEN
  • Publication number: 20170239720
    Abstract: The present disclosure provides three-dimensional (3D) printing methods, apparatuses, and systems using, inter alia, a controller that regulates formation of at least one 3D object (e.g., in real time during the 3D printing); and a non-transitory computer-readable medium facilitating the same. For example, a controller that regulates a deformation of at least a portion of the 3D object. The control may be in situ control. The control may be real-time control during the 3D printing process. For example, the control may be during a physical-attribute pulse. The present disclosure provides various methods, apparatuses, systems and software for estimating the fundamental length scale of a melt pool, and for various tools that increase the accuracy of the 3D printing.
    Type: Application
    Filed: February 16, 2017
    Publication date: August 24, 2017
    Inventors: Evgeni LEVIN, Tasso LAPPAS, Benyamin BULLER, Alan Rick LAPPEN
  • Publication number: 20170239752
    Abstract: The present disclosure provides three-dimensional (3D) printing methods, apparatuses, and systems using, inter alfa, a controller that regulates formation of at least one 3D object (e.g., in real time during the 3D printing); and a non-transitory computer-readable medium facilitating the same. For example, a controller that regulates a deformation of at least a portion of the 3D object. The control may be in situ control. The control may be real-time control during the 3D printing process. For example, the control may be during a physical-attribute pulse. The present disclosure provides various methods, apparatuses, systems and software for estimating the fundamental length scale of a melt pool, and for various tools that increase the accuracy of the 3D printing.
    Type: Application
    Filed: February 16, 2017
    Publication date: August 24, 2017
    Inventors: Benyamin BULLER, Tasso LAPPAS, Sergey KOREPANOV, Alan Rick LAPPEN
  • Publication number: 20170239719
    Abstract: The present disclosure provides three-dimensional (3D) printing methods, apparatuses, and systems using, inter alia, a controller that regulates formation of at least one 3D object (e.g., in real time during the 3D printing); and a non-transitory computer-readable medium facilitating the same. For example, a controller that regulates a deformation of at least a portion of the 3D object. The control may be in situ control. The control may be real-time control during the 3D printing process. For example, the control may be during a physical-attribute pulse. The present disclosure provides various methods, apparatuses, systems and software for estimating the fundamental length scale of a melt pool, and for various tools that increase the accuracy of the 3D printing.
    Type: Application
    Filed: February 16, 2017
    Publication date: August 24, 2017
    Inventors: Benyamin BULLER, Erel MILSHTEIN, Evgeni LEVIN, Sergey KOREPANOV, Alan Rick LAPPEN
  • Publication number: 20170165751
    Abstract: The present disclosure various apparatuses, and systems for 3D printing. The present disclosure provides three-dimensional (3D) printing methods, apparatuses, software and systems for a step and repeat energy irradiation process; controlling material characteristics and/or deformation of the 3D object; reducing deformation in a printed 3D object; and planarizing a material bed.
    Type: Application
    Filed: December 9, 2016
    Publication date: June 15, 2017
    Inventors: Benyamin Buller, Erel Milshtein, Thomas Blasius Brezoczky, Zachary Ryan Murphree, Daniel Christiansen, Alan Rick Lappen
  • Publication number: 20170165754
    Abstract: The present disclosure various apparatuses, and systems for 3D printing. The present disclosure provides three-dimensional (3D) printing methods, apparatuses, software and systems for a step and repeat energy irradiation process; controlling material characteristics and/or deformation of the 3D object; reducing deformation in a printed 3D object; and planarizing a material bed.
    Type: Application
    Filed: December 9, 2016
    Publication date: June 15, 2017
    Inventors: Benyamin Buller, Tasso Lappas, Erel Milshtein, Rueben Mendelsberg, Kimon Symeonidis, Alan Rick Lappen
  • Publication number: 20170165752
    Abstract: The present disclosure various apparatuses, and systems for 3D printing. The present disclosure provides three-dimensional (3D) printing methods, apparatuses, software and systems for a step and repeat energy irradiation process; controlling material characteristics and/or deformation of the 3D object; reducing deformation in a printed 3D object; and planarizing a material bed.
    Type: Application
    Filed: December 9, 2016
    Publication date: June 15, 2017
    Inventors: Benyamin Buller, Tasso Lappas, Rueben Mendelsberg, Alan Rick Lappen
  • Publication number: 20170165753
    Abstract: The present disclosure various apparatuses, and systems for 3D printing. The present disclosure provides three-dimensional (3D) printing methods, apparatuses, software and systems for a step and repeat energy irradiation process; controlling material characteristics and/or deformation of the 3D object; reducing deformation in a printed 3D object; and planarizing a material bed.
    Type: Application
    Filed: December 9, 2016
    Publication date: June 15, 2017
    Inventors: Benyamin Buller, Erel Milshtein, Thomas Blasius Brezoczky, Zachary Ryan Murphree, Daniel Christiansen, Alan Rick Lappen
  • Publication number: 20170165792
    Abstract: The present disclosure various apparatuses, and systems for 3D printing. The present disclosure provides three-dimensional (3D) printing methods, apparatuses, software and systems for a step and repeat energy irradiation process; controlling material characteristics and/or deformation of the 3D object; reducing deformation in a printed 3D object; and planarizing a material bed.
    Type: Application
    Filed: December 9, 2016
    Publication date: June 15, 2017
    Inventors: Benyamin Buller, Tasso Lappas, Rueben Mendelsberg, Alan Rick Lappen
  • Patent number: 7158857
    Abstract: An alignment tool, method and system are provided for aligning a cassette handler to a robot blade in a workpiece handling system, in which the tool comprises a frame or fixture adapted to be supported by the cassette handler support surface, in which the frame has one or more distance sensors positioned to measure the distance of a workpiece or robot blade from the sensor or a predetermined reference point or surface. In a preferred embodiment, the frame emulates a workpiece cassette and the distance sensors provide a numerical output of the distance to the workpiece. As explained in greater detail below, these distance measurements facilitate accurately leveling and aligning the cassette handler support surface relative to a workpiece supported by the robot blade such that when the frame is replaced by an actual workpiece cassette, the workpiece cassette will also be level and aligned with respect to the robot blade and the workpiece held by the blade.
    Type: Grant
    Filed: May 6, 2005
    Date of Patent: January 2, 2007
    Assignee: Applied Materials, Inc.
    Inventors: Ronald Vern Schauer, Alan Rick Lappen, David L. Tuttle
  • Patent number: 7040605
    Abstract: A configurable fence system has a solar panel on a mounting surface that can tilt in accordance with a closed loop control system. A solar system for a fence includes a support structure mounted along the top length of the fence, a first mounting surface extending from the supporting structure, a first solar panel on the first mounting surface, a second mounting surface extending from the supporting structure, a second solar panel on the second mounting surface, and a pair of adjustable arms for tilting the first and second mounting surfaces with respect to the fence for sunlight exposure. The pair of arms can be also coupled to a motor and a solar detection and feedback control system for motorized adjustment.
    Type: Grant
    Filed: June 16, 2003
    Date of Patent: May 9, 2006
    Assignee: RMM Industries, Inc.
    Inventor: Alan Rick Lappen
  • Patent number: 7032614
    Abstract: A facilities connection box is provided to accommodate pre-plumbing of facilities lines required in connection with an installation of semiconductor device manufacturing equipment. The facilities connection box accommodates termination of double-containment facilities lines that are adapted to carry hazardous materials required for operation of the semiconductor device manufacturing equipment. Each double-containment facilities line is terminated in an isolation compartment of the facilities connection box. Each isolation compartment has an entry port adapted to couple to an incoming double-containment line and an exit port adapted to permit egress from the isolation compartment of a respective outgoing line.
    Type: Grant
    Filed: January 2, 2003
    Date of Patent: April 25, 2006
    Assignee: Applied Materials, Inc.
    Inventors: Alan Rick Lappen, Ronald V. Schauer
  • Patent number: 6925356
    Abstract: An alignment tool, method and system are provided for aligning a cassette handler to a robot blade in a workpiece handling system, in which the tool comprises a frame or fixture adapted to be supported by the cassette handler support surface, in which the frame has one or more distance sensors positioned to measure the distance of a workpiece or robot blade from the sensor or a predetermined reference point or surface. In a preferred embodiment, the frame emulates a workpiece cassette and the distance sensors provide a numerical output of the distance to the workpiece. As explained in greater detail below, these distance measurements facilitate accurately leveling and aligning the cassette handler support surface relative to a workpiece supported by the robot blade such that when the frame is replaced by an actual workpiece cassette, the workpiece cassette will also be level and aligned with respect to the robot blade and the workpiece held by the blade.
    Type: Grant
    Filed: November 25, 2002
    Date of Patent: August 2, 2005
    Assignee: Applied Materials, Inc.
    Inventors: Ronald Vern Schauer, Alan Rick Lappen, David L. Tuttle
  • Patent number: 6851170
    Abstract: A carrier alignment tool system in accordance with a preferred embodiment of the present invention provides a tool and method of using the tool, which emulates the door of a substrate carrier having a removable door. The tool permits the alignment between a door opener mechanism and the load-port or other handler, on which a carrier is to be supported to be tested and corrected, until proper alignment is achieved prior to beginning substrate processing.
    Type: Grant
    Filed: December 14, 2001
    Date of Patent: February 8, 2005
    Assignee: Applied Materials, Inc.
    Inventors: Alan Rick Lappen, Ronald Vern Schauer
  • Publication number: 20040206946
    Abstract: The present invention relates to flexible fence and gate systems, which are flexible to alterations, have common parts, are easy to assembly, durable, and have long service life. The frame can be made of pre-coated galvanized steel parts. The panel is held in a U-shaped slotted rectangular fence frame formed by a parallel pair of L-shaped retainer angles mounted back-to-back or face-to-face on the stringers to accommodate a wide choice of panel styles, materials and thicknesses without adding any new components. Another feature provides a panel insert which can be sandwiched between two panels to further suppress noise. Another feature relates to adjustable post angle adapters. Another feature relates to a gate width opening adjustment member using a sliding rail at the far end. A gate post threaded insert can be also used at the gate hinges to distribute the load of the gate across the gate hinge hardware.
    Type: Application
    Filed: May 3, 2004
    Publication date: October 21, 2004
    Inventor: Alan Rick Lappen
  • Publication number: 20040206948
    Abstract: The present invention relates to flexible fence and gate systems, which are flexible to alterations, have common parts, are easy to assembly, durable, and have long service life. The frame can be made of pre-coated galvanized steel parts. The panel is held in a U-shaped slotted rectangular fence frame formed by a parallel pair of L-shaped retainer angles mounted back-to-back or face-to-face on the stringers to accommodate a wide choice of panel styles, materials and thicknesses without adding any new components. Another feature provides a panel insert which can be sandwiched between two panels to further suppress noise. Another feature relates to adjustable post angle adapters. Another feature relates to a gate width opening adjustment member using a sliding rail at the far end. A gate post threaded insert can be also used at the gate hinges to distribute the load of the gate across the gate hinge hardware.
    Type: Application
    Filed: May 3, 2004
    Publication date: October 21, 2004
    Inventor: Alan Rick Lappen
  • Publication number: 20040140461
    Abstract: The present invention relates to flexible fence and gate systems, which are flexible to alterations, have common parts, are easy to assembly, durable, and have long service life. The frame can be made of pre-coated galvanized steel parts. The panel is held in a U-shaped slotted rectangular fence frame formed by a parallel pair of L-shaped retainer angles mounted back-to-back or face-to-face on the stringers to accommodate a wide choice of panel styles, materials and thicknesses without adding any new components. Another feature provides a panel insert which can be sandwiched between two panels to further suppress noise. Another feature relates to adjustable post angle adapters. Another feature relates to a gate width opening adjustment member using a sliding rail at the far end. A gate post threaded insert can be also used at the gate hinges to distribute the load of the gate across the gate hinge hardware.
    Type: Application
    Filed: January 22, 2003
    Publication date: July 22, 2004
    Inventor: Alan Rick Lappen
  • Publication number: 20040140464
    Abstract: The present invention relates to flexible fence and gate systems, which are flexible to alterations, have common parts, are easy to assembly, durable, and have long service life. The frame can be made of pre-coated galvanized steel parts. The panel is held in a U-shaped slotted rectangular fence frame formed by a parallel pair of L-shaped retainer angles mounted back-to-back or face-to-face on the stringers to accommodate a wide choice of panel styles, materials and thicknesses without adding any new components. Another feature provides a panel insert which can be sandwiched between two panels to further suppress noise. Another feature relates to adjustable post angle adapters. Another feature relates to a gate width opening adjustment member using a sliding rail at the far end. A bolt threaded insert structure can be used at the gate hinges to distribute the load of the gate across the gate hinge hardware.
    Type: Application
    Filed: June 16, 2003
    Publication date: July 22, 2004
    Inventor: Alan Rick Lappen
  • Patent number: 6763281
    Abstract: An alignment tool, method and system are provided for aligning a robot blade in a workpiece handling system, in which the tool comprises a frame or fixture adapted to be supported by a transfer chamber support surface or other support surface in the system, in which the frame has one or more non-contact distance sensors positioned to measure the distance of a workpiece or robot blade from the sensor or a predetermined reference point or surface. In one embodiment, the frame is used to align a robot blade relative to a robot support alignment surface in a robot chamber. In another embodiment, the frame emulates a workpiece cassette and the distance sensors provide an output to align the robot blade to a cassette support alignment surface. As a consequence, accidental scratching and breakage of workpieces such as semiconductor wafers and display substrates may be reduced or eliminated.
    Type: Grant
    Filed: June 13, 2001
    Date of Patent: July 13, 2004
    Assignee: Applied Materials, Inc
    Inventors: Ronald Vern Schauer, Alan Rick Lappen