Abstract: There is provided a process for cracking hydrocarbon feedstocks which include large hydrocarbon molecules. Examples of such feedstocks are those which include a large proportion of resids. The catalyst used in this process comprises a layered silicate, such as magadiite, containing interspathic polymeric silica which serves to prop open the layers.

Abstract: Aromatic hydrocarbons are alkylated with relatively long chain alkylating agents, e.g., C.sub.6 + olefins, in the presence of, as catalyst, certain Lewis acid-promoted zeolites to provide long chain aromatic products which are useful, inter alia, as lubricating oil stocks.

Abstract: Aliphatic C.sub.2 to C.sub.12 hydrocarbon(s) are converted to olefin(s) and/or aromatic(s) in the presence of a low acidity Group VIII metal-containing zeolite MCM-22 catalyst, said zeolite exhibiting an Alpha value of not greater than about 150.

Abstract: Isoparaffin-olefin alkylation is carried out in the presence of a Lewis acid-promoted catalyst, said catalyst comprising a synthetic porous crystalline material characterized in its calcined form by an X-ray diffraction pattern including interplanar d-spacings at 12.36.+-.0.4, 11.03.+-.0.2, 8.83.+-.0.14, 6.18.+-.0.12, 6.00.+-.0.10, 4.06.+-.0.07, 3.91.+-.0.07 and 3.42.+-.0.06 Angstroms.

Abstract: The invention describes the preparation of novel cracking catalysts by surface coating conventional cracking catalysts with passivators that act as metals traps. The coating of passivators is weakly bound to the catalyst so as to permit the coating to continuously attrit off during catalytic cracking. The continuous flaking off of the coating exposes a new surface of the coating.

Abstract: The quality of alkylate resulting from the alkylation of isoparaffin with olefin in the presence of an alkylation catalyst comprising a large pore zeolite, e.g., zeolite Beta, and a Lewis acid, e.g., BF.sub.3, is significantly improved by the presence of added water in the alkylation reaction zone.

Abstract: The alkylation of isoparaffin with olefin to provide alkylate is carried out in the presence of, as catalyst, a porous crystalline material characterized by an X-ray diffraction pattern including interplanar d-spacings at 12.36.+-.0.4, 11.03.+-.0.2, 8.83.+-.0.14, 6.18.+-.0.12, 6.00.+-.0.10, 4.06.+-.0.07, 3.91.+-.0.07 and 3.42.+-.0.06 Angstroms.

Abstract: An improved continuous process for alkylation of isoparaffins with olefins to yield a product which includes a large proportion of highly branced paraffins for making gasoline having improved octane is taught. The improved process comprises contacting isoparaffins and olefins with a composite catalyst comprising a Lewis acid and a non-zeolitic inorganic oxide in the presence of a controlled amount of water. The process results in reduced catalyst aging and obviates environmental problems associated with prior art processes.

Abstract: The use of a catalyst containing Mn, a large pore crystalline molecular sieve, and optionally rare earths in catalytic cracking is disclosed. This catalyst gives high gasoline selectivity with low coke yields and is suitable for either gas oil or resid cracking applications.

Abstract: This invention relates to catalytic distillation utilizing Lewis acid promoted non-zeolitic inorganic oxide, large pore crystalline molecular sieve and/or ion exchange resin systems. Alkylation and oligomerization processes are adapted to this catalytic distillation technique.

Abstract: A process for increasing the volume of feed throughput to the FCC by decreasing coke make under catalytic cracking conditions including a temperature of 950.degree. F. to about 1150.degree. F., a catalyst to feed ratio of 3:1 to 10:1 and a catalyst contact time of from about 1 to about 20 seconds in the presence of catalyst comprising framework silicon enriched ZSM-20.

Abstract: An improved method for passivating metals in a hydrocarbon feedstock during catalytic cracking has been discovered. The method involves contacting the feedstock with a passivating agent comprising a precipitated porous rare earth oxide, alumina, and aluminum phosphate precipitate. The passivating agent may be coated on a cracking catalyst, be part of the matrix of a cracking catalyst, or be added to the cracking operation as discrete particles.

Abstract: An improved process for alkylation of isoparaffins with olefins to yield a product which includes a high proportion of highly branched paraffins for making gasoline having improved octane is taught. The improved process comprises isomerizing the olefins and then contacting effluent and isoparaffins with a composite catalyst comprising a Lewis acid and a large pore zeolite and/or a non-zeolitic inorganic oxide. The beneficial effects of low temperature operation and the use of water in the process are also noted. The process results in reduced catalyst aging and obviates environmental problems associated with prior art processes.

Abstract: The dehydrocyclization of a feed containing one or more acyclic hydrocarbons capable of undergoing ring closure to provide aromatic hydrocarbons is accomplished by contacting the feed under dehydrocyclization conditions with a zeolite L dehydrocyclization catalyst which is substantially free of zeolite T and which contains at least one Group VIII metal component, thereby converting at least a portion of the acyclic hydrocarbon content of the feed to aromatic compound(s). Use of the foregoing zeolite L dehydrocyclization catalyst has been found to result in less non-selective hydrocracking of naphtha range materials to gaseous hydrocarbons and greater conversion of low octane paraffins to high octane aromatics than that achieved with a zeolite L synthesized by a prior procedure which results in the co-production of zeolite T contaminant.

Abstract: A process for catalytically cracking deep cut vacuum gas oils, resids, or other reduced crudes containing metal contaminants to increase gasoline octane. Hydrocarbon feedstocks which include vanadium and sodium contaminants are introduced into the reaction zone of a catalytic cracking unit. Catalytic cracking catalysts which include a ZSM-5 type catalytic component are contacted in the reaction zone with the metals-containing hydrocarbon feedstock. The hydrocarbon feedstock is cracked at high temperature by the cracking catalysts, resulting in increased gasoline octane, and surprising tolerance of the ZSM-5 type catalytic component to poisoning from the usually expected synergistically destructive combination of sodium and vanadium on Y-type zeolites.

Abstract: Catalytic reformng of a naphtha feed to provide high octane aromatic components employs a low acidity refractory oxide-bound intermediate and/or large pore zeolite prepared with at least an extrusion-facilitating amount of low acidity refractory oxide in colloidal form and containing at least one metal species selected from the platinum group metals.

Abstract: Agglomerated crystalline zeolites are deagglomerated by treating the zeolite during its formation or shortly thereafter. The particles are contacted with additional basic solution when crystallization is near completion to effect deagglomeration.

Abstract: Agglomerated crystalline zeolites are deagglomerated by treating the zeolite following crystallization. At a point where crystallization is complete, a basic solution is added and/or the temperature of the reaction mass is increased by between 50.degree. and 100.degree. F. Alternatively, the crystalline zeolite is recovered and thereafter treated with a basic solution.

Abstract: A novel process for the reduction of durene produced in a methanol to gasoline conversion process is disclosed wherein either the total effluent from said process or a bottoms fraction containing durene is contacted with an isomerization catalyst at elevated temperatures in order to convert said durene.