Patents by Inventor Ali Khakifirooz

Ali Khakifirooz has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9985135
    Abstract: A semiconductor structure including a semiconductor material portion located on a substrate and extending along a lengthwise direction, a gate stack overlying a portion of the semiconductor material portion, and a first low-k spacer portion and a second low-k spacer portion abutting the gate stack and spaced from each other by the gate stack along said lengthwise direction. The first low-k spacer portion and the second low-k spacer portion each part of a recessed dummy gate structure on the substrate and a sacrificial spacer with gaps around and above a portion of the dummy gate stack. The gaps are filled in with the first low-k spacer portion and the second low-k spacer portion.
    Type: Grant
    Filed: March 17, 2017
    Date of Patent: May 29, 2018
    Assignees: International Business Machines Corporation, Globalfoundries Inc.
    Inventors: Xiuyu Cai, Kangguo Cheng, Ali Khakifirooz, Ruilong Xie
  • Patent number: 9985030
    Abstract: A method of fabricating a semiconductor device includes forming at least one semiconductor fin on a semiconductor substrate. A cladding layer is epitaxially grown on a portion of the at least one semiconductor fin. The cladding layer is oxidized such that r such that ions are condensed therefrom and are diffused into the at least one semiconductor fin while the cladding layer is converted to an oxide layer. The oxide layer is removed to expose the at least one semiconductor fin having a diffused fin portion that enhances electron hole mobility therethrough.
    Type: Grant
    Filed: December 23, 2014
    Date of Patent: May 29, 2018
    Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Kangguo Cheng, Hong He, Ali Khakifirooz, Chiahsun Tseng, Chun-chen Yeh, Yunpeng Yin
  • Patent number: 9978775
    Abstract: A plurality of semiconductor fins is formed on a surface of an insulator layer. Gate structures are then formed that are orientated perpendicular and straddle each semiconductor fin. A dielectric spacer is then formed on vertical sidewalls of each gate structure. Next, an etch is performed that removes exposed portions of each semiconductor fin and a portion of the insulator layer not protected by the dielectric spacers and the gate structures. The etch provides semiconductor fin portions that have exposed vertical sidewalls. A doped semiconductor material is then formed from each exposed vertical sidewall of each semiconductor fin portion, followed by an anneal which causes diffusion of dopants from the doped semiconductor material into each semiconductor fin portion and the formation of source/drain regions. The source/drain regions are present along the sidewalls of each semiconductor fin portion and are located beneath the dielectric spacers.
    Type: Grant
    Filed: October 3, 2015
    Date of Patent: May 22, 2018
    Assignee: International Business Machines Corporation
    Inventors: Kangguo Cheng, Hong He, Ali Khakifirooz, Alexander Reznicek, Soon-Cheon Seo
  • Publication number: 20180130894
    Abstract: A method of introducing strain in a channel region of a FinFET device includes forming a fin structure on a substrate, the fin structure having a lower portion comprising a sacrificial layer and an upper portion comprising a strained semiconductor layer; and removing a portion of the sacrificial layer corresponding to a channel region of the FinFET device so as to release the upper portion of the fin structure from the substrate in the channel region.
    Type: Application
    Filed: January 10, 2018
    Publication date: May 10, 2018
    Inventors: Kangguo CHENG, Bruce B. DORIS, Ali KHAKIFIROOZ, Darsen D. LU, Alexander REZNICEK, Kern RIM
  • Patent number: 9966374
    Abstract: A semiconductor device includes gates and a low-k spacer. The low-k spacer includes low-k spacer portions formed upon the gate sidewalls and a low-k spacer portion formed upon a top surface of an underlying substrate adjacent to the gates. When a structure has previously undergone a gate processing fabrication stage, the gates and at least a portion of the top surface of the substrate may be exposed thereby allowing the formation of the low-k spacer. This exposure may include removing any original gate spacers, removing an original liner formed upon the original spacers, and removing any original fill material formed upon the liner.
    Type: Grant
    Filed: April 12, 2016
    Date of Patent: May 8, 2018
    Assignee: GLOBALFOUNDRIES INC.
    Inventors: Kangguo Cheng, Ali Khakifirooz, Alexander Reznicek, Charan Veera Venkata Satya Surisetty
  • Patent number: 9966387
    Abstract: A method for fabricating a semiconductor device, includes providing a strained silicon on insulator (SSOI) structure, the SSOI structure comprises, a dielectric layer disposed on a substrate, a silicon germanium layer disposed on the dielectric layer, and a strained semiconductor material layer disposed directly on the silicon germanium layer, forming a plurality of fins on the SSOI structure, forming a gate structure over a portion of at least one fin in a nFET region, forming a gate structure over a portion of at least one fin in a pFET region, removing the gate structure over the portion of the at least one fin in the pFET region, removing the silicon germanium layer exposed by the removing, and forming a new gate structure over the portion of the at least one fin in the pFET region, such that the new gate structure surrounds the portion on all four sides.
    Type: Grant
    Filed: November 4, 2016
    Date of Patent: May 8, 2018
    Assignee: International Business Machines Corporation
    Inventors: Kangguo Cheng, Bruce B. Doris, Ali Khakifirooz, Darsen D. Lu, Alexander Reznicek, Kern Rim
  • Publication number: 20180122944
    Abstract: A method of forming a fin structure that includes forming a plurality of fin structures from a bulk semiconductor substrate and forming a dielectric spacer on a sidewall of each fin structure in the plurality of fin structure. A semiconductor spacer is formed on a sidewall of the dielectric spacer. A dielectric fill is formed in the space between the adjacent fin structures. The semiconductor spacer and a portion of the fin structures that is present below a lower surface of the dielectric spacer are oxidized. Oxidizing a base portion of the fin structures produces a first strain and oxidizing the semiconductor spacer produces a second strain that is opposite the first strain.
    Type: Application
    Filed: November 1, 2017
    Publication date: May 3, 2018
    Inventors: Kangguo Cheng, Bruce B. Doris, Darsen D. Lu, Ali Khakifirooz, Kern Rim
  • Patent number: 9960168
    Abstract: Structures and methods for deep trench capacitor connections are disclosed. The structure includes a reduced diameter top portion of the capacitor conductor. This increases the effective spacing between neighboring deep trench capacitors. Silicide or additional polysilicon are then deposited to complete the connection between the deep trench capacitor and a neighboring transistor.
    Type: Grant
    Filed: December 24, 2014
    Date of Patent: May 1, 2018
    Assignee: GLOBALFOUNDRIES Inc.
    Inventors: Veeraraghavan S. Basker, Kangguo Cheng, Benjamin Ryan Cipriany, Ramachandra Divakaruni, Brian J. Greene, Ali Khakifirooz, Byeong Yeol Kim, William Larsen Nicoll
  • Patent number: 9954116
    Abstract: Non-planar semiconductor devices including semiconductor fins or stacked semiconductor nanowires that are electrostatically enhanced are provided. The electrostatic enhancement is achieved in the present application by epitaxially growing a semiconductor material protruding portion on exposed sidewalls of alternating semiconductor material portions of at least one hard mask capped semiconductor-containing fin structure that is formed on a substrate.
    Type: Grant
    Filed: November 3, 2016
    Date of Patent: April 24, 2018
    Assignee: International Business Machines Corporation
    Inventors: Kangguo Cheng, Bruce B. Doris, Pouya Hashemi, Ali Khakifirooz, Alexander Reznicek
  • Patent number: 9953918
    Abstract: A method includes depositing a first hard mask layer on a first substrate; lithographically patterning and etching the first substrate to form a semiconductor link connected to an anode semiconductor region and a cathode semiconductor region; removing the first hard mask layer from the first substrate; depositing a second hard mask layer on the first substrate; patterning a photoresist on the first substrate and etching to form an opening in the semiconductor link; etching to remove portions of the second hard mask layer to expose a portion of a sidewall of the semiconductor link; removing the photoresist from the first substrate and the semiconductor link; and recessing the sidewalls of the semiconductor link forming first anti-fuse tip and second anti-fuse tip to form an anti-fuse with an opening between the first and second anti-fuse tips.
    Type: Grant
    Filed: January 11, 2017
    Date of Patent: April 24, 2018
    Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Kangguo Cheng, Ali Khakifirooz, Juntao Li
  • Patent number: 9954083
    Abstract: A method of introducing strain in a channel region of a FinFET device includes forming a fin structure on a substrate, the fin structure having a lower portion comprising a sacrificial layer and an upper portion comprising a strained semiconductor layer; and removing a portion of the sacrificial layer corresponding to a channel region of the FinFET device so as to release the upper portion of the fin structure from the substrate in the channel region.
    Type: Grant
    Filed: August 20, 2015
    Date of Patent: April 24, 2018
    Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Kangguo Cheng, Bruce B. Doris, Ali Khakifirooz, Darsen D. Lu, Alexander Reznicek, Kern Rim
  • Publication number: 20180108787
    Abstract: A semiconductor device including a plurality of suspended nanowires and a gate structure that is present on a channel region portion of the plurality of suspended nanowires. The gate structure includes a uniform length extending from an upper surface of the gate structure to the base of the gate structure. A dielectric spacer having a graded composition is present in direct contact with the gate structure. The dielectric spacer having a uniform length extending from an upper surface of the gate structure to the base of the gate structure. Source and drain regions are present on source and drain region portions of the plurality of suspended nanowires.
    Type: Application
    Filed: December 15, 2017
    Publication date: April 19, 2018
    Inventors: Kangguo Cheng, Pouya Hashemi, Ali Khakifirooz, Alexander Reznicek
  • Publication number: 20180108778
    Abstract: A finFET structure, and method of forming such structure, in which a germanium enriched nanowire is located in the channel region of the FET, while simultaneously having silicon-germanium fin in the source/drain region of the finFET.
    Type: Application
    Filed: December 8, 2017
    Publication date: April 19, 2018
    Inventors: Kevin K. Chan, Pouya Hashemi, Ali Khakifirooz, John A. Ott, Alexander Reznicek
  • Patent number: 9947689
    Abstract: A FinFET comprises a hybrid substrate having a top wafer of (100) silicon, a handle wafer of (110) silicon, and a buried oxide layer between the top wafer and the handle wafer; a first set of fins disposed in the top wafer and oriented in a <110> direction of the (100) silicon; and a second set of fins disposed in the handle wafer and oriented in a <112> direction of the (110) silicon. The first set of fins and the second set of fins are aligned.
    Type: Grant
    Filed: January 11, 2017
    Date of Patent: April 17, 2018
    Assignee: International Business Machines Corporation
    Inventors: Pouya Hashemi, Ali Khakifirooz, Shogo Mochizuki, Alexander Reznicek
  • Patent number: 9947763
    Abstract: A method including depositing a gap fill material on top of a conformal dummy gate oxide above and in between a plurality of fins, forming one or more openings between the plurality of fins and the gap fill material by selectively removing a portion of the conformal dummy gate oxide, and forming a gate within the one or more openings, and above the plurality of fins and the gap fill material.
    Type: Grant
    Filed: March 22, 2016
    Date of Patent: April 17, 2018
    Assignee: International Business Machines Corporation
    Inventors: Veeraraghavan S. Basker, Kangguo Cheng, Ali Khakifirooz, Charles W. Koburger, III
  • Publication number: 20180102369
    Abstract: A method for forming a Fin field-effect transistor (FinFET) semiconductor structure includes performing an angled ion implantation process at a predetermined angle on a first sidewall of a fin to cause damage to the first sidewall of the fin. The damage caused to the first sidewall of the fin is removed.
    Type: Application
    Filed: December 8, 2017
    Publication date: April 12, 2018
    Inventors: Veeraraghavan S. Basker, Kangguo Cheng, Ali Khakifirooz
  • Publication number: 20180102295
    Abstract: A FinFET comprises a hybrid substrate having a top wafer of (100) silicon, a handle wafer of (110) silicon, and a buried oxide layer between the top wafer and the handle wafer; a first set of fins disposed in the top wafer and oriented in a <110> direction of the (100) silicon; and a second set of fins disposed in the handle wafer and oriented in a <112> direction of the (110) silicon. The first set of fins and the second set of fins are aligned.
    Type: Application
    Filed: November 1, 2017
    Publication date: April 12, 2018
    Inventors: Pouya Hashemi, Ali Khakifirooz, Shogo Mochizuki, Alexander Reznicek
  • Patent number: 9941385
    Abstract: A structure including a gate electrode above and perpendicular to a plurality of semiconductor fins, a pair of spacers disposed on opposing sides of the gate electrode, and a gap fill material above a semiconductor substrate, directly below the gate electrode, and between the plurality of fins, the gate electrode separates the gap fill material from each of the plurality of fins.
    Type: Grant
    Filed: March 23, 2016
    Date of Patent: April 10, 2018
    Assignee: International Business Machines Corporation
    Inventors: Veeraraghavan S. Basker, Kangguo Cheng, Ali Khakifirooz, Charles W. Koburger, III
  • Patent number: 9941205
    Abstract: Electrical fuse (eFuse) and resistor structures and methods of manufacture are provided. The method includes forming metal gates having a capping material on a top surface thereof. The method further includes protecting the metal gates and the capping material during an etching process which forms a recess in a dielectric material. The method further includes forming an insulator material and metal material within the recess. The method further includes forming a contact in direct electrical contact with the metal material.
    Type: Grant
    Filed: April 14, 2017
    Date of Patent: April 10, 2018
    Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Veeraraghavan S. Basker, Kangguo Cheng, Ali Khakifirooz, Juntao Li
  • Publication number: 20180097017
    Abstract: A plurality of semiconductor fins is formed on a surface of an insulator layer. Gate structures are then formed that are orientated perpendicular and straddle each semiconductor fin. A dielectric spacer is then formed on vertical sidewalls of each gate structure. Next, an etch is performed that removes exposed portions of each semiconductor fin and a portion of the insulator layer not protected by the dielectric spacers and the gate structures. The etch provides semiconductor fin portions that have exposed vertical sidewalls. A doped semiconductor material is then formed from each exposed vertical sidewall of each semiconductor fin portion, followed by an anneal which causes diffusion of dopants from the doped semiconductor material into each semiconductor fin portion and the formation of source/drain regions. The source/drain regions are present along the sidewalls of each semiconductor fin portion and are located beneath the dielectric spacers.
    Type: Application
    Filed: November 10, 2017
    Publication date: April 5, 2018
    Inventors: Kangguo Cheng, Hong He, Ali Khakifirooz, Alexander Reznicek, Soon-Cheon Seo