Abstract: A cable processing machine system includes a cable processing machine for processing a cable, a cable tray for receiving cables processed by the cable processing machine, and a removal trough, the cable tray being pivotable to transfer cables from the cable tray into the removal trough when the cable tray pivots. The removal trough includes an exit conveyor belt for conveying the cables along a transport direction away from the cable processing machine to an end of the removal trough.

Abstract: A removal trough for a wire processing system receives wires processed by a wire processing machine of the wire processing system, wherein side walls of the removal trough each have one or more recesses and/or indentations formed therein for mechanical gripping of the wires in the removal trough by a gripping arm.

Abstract: A method aligns a crimping cassette crimping tool in a cable processing apparatus having a tensioning device for applying tension to a mounting part relative to a crimping device attachment surface. The crimping cassette includes the crimping tool having cooperating stationary and movable tool parts for crimping and a holding device that attaches to the mounting part fixed to the stationary tool part and has a position allowing a spatially-limited adjustment movement of the stationary tool part. The method includes releasing the tensioning device; inserting the stationary tool part into a tensioning device area; moving the moveable tool part towards the stationary tool part slightly before it touches the stationary tool part; moving the moveable tool part towards the stationary tool part until a pressing force between the tool parts is reached or exceeded and an alignment occurs between the tool parts; and applying tension with the tensioning device.

Abstract: A method aligns a crimping cassette crimping tool in a cable processing apparatus having a tensioning device for applying tension to a mounting part relative to a crimping device attachment surface. The crimping cassette includes the crimping tool having cooperating stationary and movable tool parts for crimping and a holding device that attaches to the mounting part fixed to the stationary tool part and has a position allowing a spatially-limited adjustment movement of the stationary tool part. The method includes releasing the tensioning device; inserting the stationary tool part into a tensioning device area; moving the moveable tool part towards the stationary tool part slightly before it touches the stationary tool part; moving the moveable tool part towards the stationary tool part until a pressing force between the tool parts is reached or exceeded and an alignment occurs between the tool parts; and applying tension with the tensioning device.

Abstract: A crimping cassette for a crimping device of a cable processing apparatus includes a crimping tool having stationary and movable tool parts configured to act together in a crimping operation of the crimping device. The crimping cassette further includes a holding device having at least two claws for attaching to a mounting part in a mounting area of the claws, the mounting part being directly or indirectly fixed to the stationary tool part. The holding device has a locked closed position in which the claws are firmly clamped to the mounting part; an unlocked closed position in which the claws loosely grip the mounting part for allowing an adjustment movement of the stationary tool part within a spatially limited adjustment range; and an open position in which the claws release the mounting part such that the stationary tool part is separable from the holding device.

Abstract: A method for aligning a crimper of a first tool of a crimping press relative to an anvil of a second tool of the crimping press, wherein the crimper and the anvil make a crimp connection jointly by moving the crimper relative to the anvil in a first direction, includes: determining a lateral offset of a center line of the crimper to a center line of the anvil in a second direction perpendicular to the first direction, wherein the center line of the crimper runs through a center of the crimper and in the first direction and wherein the center line of the anvil runs through a center of the anvil and in the first direction; and moving the crimper relative to the anvil in the second direction for lowering the lateral offset.

Abstract: A cable processing machine apparatus includes a cable processing machine for processing a cable, in particular a crimping machine for connecting a cable to a crimp contact by a crimping connection, and a handling robot that includes a gripping arm for gripping a portion of the cable or of multiple cables and moving the cable(s) into the cable processing machine and/or out of the cable processing machine.

Abstract: A method for aligning a crimper of a first tool relative to an anvil of a second tool in a crimping press, wherein a crimp connection is made by jointly by moving the crimper relative to the anvil in a first direction, includes: moving the crimper relative to the anvil in the first direction until the anvil is partially inside a cavity of the crimper; moving the anvil relative to the crimper in a second direction transverse to the first direction until detecting contact between the anvil and the crimper; moving the anvil relative to the crimper opposite to the second direction until detecting contact between the anvil and the crimper for determining a gap width between the anvil and the crimper; and moving the anvil relative to the crimper in the second direction by a distance which is equal to half of the determined gap width.

Abstract: A removal trough for a wire processing system receives wires processed by a wire processing machine of the wire processing system, wherein side walls of the removal trough each have one or more recesses and/or indentations formed therein for mechanical gripping of the wires in the removal trough by a gripping arm.

Abstract: A cable processing machine system includes a cable processing machine for processing a cable, a cable tray for receiving cables processed by the cable processing machine, and a removal trough, the cable tray being pivotable to transfer cables from the cable tray into the removal trough when the cable tray pivots. The removal trough includes an exit conveyor belt for conveying the cables along a transport direction away from the cable processing machine to an end of the removal trough.

Abstract: A crimping cassette for a crimping device of a cable processing apparatus includes a crimping tool having stationary and movable tool parts configured to act together in a crimping operation of the crimping device. The crimping cassette further includes a holding device having at least two claws for attaching to a mounting part in a mounting area of the claws, the mounting part being directly or indirectly fixed to the stationary tool part. The holding device has a locked closed position in which the claws are firmly clamped to the mounting part; an unlocked closed position in which the claws loosely grip the mounting part for allowing an adjustment movement of the stationary tool part within a spatially limited adjustment range; and an open position in which the claws release the mounting part such that the stationary tool part is separable from the holding device.

Abstract: Crimp tooling includes an anvil and a wire crimper. The anvil includes a base and a tip with a cradle at the tip for supporting a terminal. The anvil has first and second anvil guide surfaces located relative to the cradle. The wire crimper has first and second legs on opposite sides of a crimp slot that receives the cradle and the terminal supported by the cradle. The wire crimper defines a crimp profile in the crimp slot configured to form the terminal during crimping. The first and second legs have first and second wire crimper guide surfaces, respectively. The first and second wire crimper guide surfaces are configured to engage the first and second anvil guide surfaces, respectively, to guide a position of the wire crimper relative to the anvil.

Abstract: Crimp tooling includes an anvil and a wire crimper. The anvil includes a base and a tip with a cradle at the tip for supporting a terminal. The anvil has first and second anvil guide surfaces located relative to the cradle. The wire crimper has first and second legs on opposite sides of a crimp slot that receives the cradle and the terminal supported by the cradle. The wire crimper defines a crimp profile in the crimp slot configured to form the terminal during crimping. The first and second legs have first and second wire crimper guide surfaces, respectively. The first and second wire crimper guide surfaces are configured to engage the first and second anvil guide surfaces, respectively, to guide a position of the wire crimper relative to the anvil.

Abstract: A cable processing apparatus includes a trimming and insulation stripping unit with cutting blades for severing the cable, first insulation-stripping blades for stripping insulation from a rear end of the severed cable piece, and second insulation-stripping blades for stripping insulation from a front end of the remainder of the cable, and a crimping press with a first crimping tool for connecting the rear end of the trimmed cable piece to a first crimp contact and with a second crimping tool for connecting the front end of the remainder of the cable to a second crimp contact. A lifting element formed by a carriage and displaceably mounted on a machine housing of the cable processing apparatus operate both the trimming and insulation-stripping unit and the first and second crimping tools. The lifting element is moved up and down by an eccentric shaft driven by a motor.

Abstract: A cable processing apparatus includes a trimming and insulation stripping unit with cutting blades for severing the cable, first insulation-stripping blades for stripping insulation from a rear end of the severed cable piece, and second insulation-stripping blades for stripping insulation from a front end of the remainder of the cable, and a crimping press with a first crimping tool for connecting the rear end of the trimmed cable piece to a first crimp contact and with a second crimping tool for connecting the front end of the remainder of the cable to a second crimp contact. A lifting element formed by a carriage and displaceably mounted on a machine housing of the cable processing apparatus operate both the trimming and insulation-stripping unit and the first and second crimping tools. The lifting element is moved up and down by an eccentric shaft driven by a motor.

Abstract: In a processing device the wire-ends are fed circularly to the peripherally arranged processing units. A loop-layer grasps a leading wire-end and lays it in a wire-loop. The wire is then advanced by a belt apparatus, and a loop-guide picks up a loop-end and moves upward until the wire-loop has attained the desired dimension and transfers the loop-end of the wire-loop to a holding element of a rotary star, which, by means of the loop-guide, is displaceable along a linear axle, depending on the length of the wire-loop.

Abstract: In a processing device the wire-ends are fed circularly to the peripherally arranged processing units. A loop-layer grasps a leading wire-end and lays it in a wire-loop. The wire is then advanced by a belt apparatus, and a loop-guide picks up a loop-end and moves upward until the wire-loop has attained the desired dimension and transfers the loop-end of the wire-loop to a holding element of a rotary star, which, by means of the loop-guide, is displaceable along a linear axle, depending on the length of the wire-loop.

Abstract: In a wire-processing machine, by a linear movement away from a first holding unit, a gripper applies to a gripping unit a pull-out force in the longitudinal axis of the wire. The pull-out force that is exerted on the wire is measured by, for example, a force sensor that is arranged on the holding unit or by the motor current of the motor that causes the linear movement. The gripper and the gripping unit together make measurement of the pull-out force possible also for medium-sized and large wires without the gripper needing to be constructed stronger, or its dimensions, or the gripper-arm drive, needing to be changed.

Abstract: A crimp press has a positioning unit for lowering a grip arm supplying a cable end to a crimp device. The positioning unit is arranged on a handle firmly connected with a tool holder. Vertical movement of the handle with the positioning unit corresponds to the vertical movement of the tool holder during the crimping operation. Adjustment to different crimp devices and/or different crimping contact types is provided by a bar of the positioning unit being adjustable in vertical direction and automatically lockable and releasable.

Abstract: In a wire-processing machine, by a linear movement away from a first holding unit, a gripper applies to a gripping unit a pull-out force in the longitudinal axis of the wire. The pull-out force that is exerted on the wire is measured by, for example, a force sensor that is arranged on the holding unit or by the motor current of the motor that causes the linear movement. The gripper and the gripping unit together make measurement of the pull-out force possible also for medium-sized and large wires without the gripper needing to be constructed stronger, or its dimensions, or the gripper-arm drive, needing to be changed.