Abstract: Fuel gauges for fuel supplies for fuel cells are disclosed. Each fuel gauge has a property that is readable by an electrical circuit. These properties are related to the remaining fuel in the fuel supplies. These properties include, but are not limited to, electrical capacitance, magnetic, semi-conducting resistance, bi-metal resistance, and oscillating magnetic field. These fuel gauges are functional at any fuel supply orientation.

Abstract: Fuel supplies for fuel cells are disclosed. The fuel supplies can be a pressurized or non-pressurized cartridge that can be used with any fuel cells, including but not limited to, direct methanol fuel cell or reformer fuel cell. In one aspect, a fuel supply may contain a reaction chamber to convert fuel to hydrogen. The fuel supplies may also contain a pump. The fuel supply may have a valve connecting the fuel to the fuel cell, and a vent to vent gas from the fuel supply. Methods for forming various fuel supplies are also disclosed.

Abstract: A refillable fuel supply assembly for a fuel cell is disclosed herein. The assembly includes a refillable fuel supply adapted to supply fuel to a fuel cell, a refilling fuel cartridge containing fuel to be transferred to the refillable fuel supply, and a lock-and-release device connecting the refilling fuel cartridge to the refillable fuel supply to transport fuel from the refilling fuel cartridge to the refillable fuel supply. The lock-and-release device also retains the refilling fuel cartridge to the refillable fuel supply until the refilling fuel cartridge is substantially free of fuel.

Abstract: The present invention is directed to a fuel cell system with various features for optimal operations of an electronic device, a battery charger or a fuel refilling device. The fuel cell system includes an information storage device associated with the fuel supply, pump and/or refilling device. The information storage device can be any electronic storage device including, but not limited to, an EEPROM or a PLA. The information storage device can include encrypted information. The information storage device can include software code for confirming the identification of the cartridge before operation of the electronic device and/or refilling device. The information storage device can include instructions for a hot swap operation to shut down properly when the fuel supply is ejected while the electronic device is in operation. The present invention is also directed to system architecture for a fuel cell system that utilizes information storage devices.

Abstract: The present invention is directed to a fuel supply and fuel system with an ion filter and an ion gauge. The filter can be made from discrete pieces of polymeric filter material. The polymeric filter material is substantially the same as the proton exchange membrane or polymer electrolyte membrane (PEM) in the fuel cell. The ion gauge measures the level of ions in the fuel by measuring a voltage across a section of fuel or a current through the same section. The voltage or current is related to the ion level in the fuel.

Abstract: A fuel cell includes a removable and replaceable fuel supply having fuel disposed therein. A system for monitoring various parameters of the fuel such as temperature, pressure, and the levels of dissolved oxygen is provided. A plurality of sensors is disposed on the fuel supply side that is capable of communicating with a controller and memory on the fuel cell side. In another embodiment, at least one sensor for measuring a system parameter of the fuel communicates with an RFID tag either remotely or via a hardwired link. The sensor and/or the RFID tag may be coated with a substance impervious to the caustic fuel. An RFID reader station collects the data. The controller may be included to use the data in real time to alter system parameters, such as fuel pumping rates or a bleed off, or to trigger a signal, such as to notify a user of an empty fuel supply.

Abstract: Disclosed herein is a fuel cell assembly that arranges a plurality of individual fuel cells into an array. The fuel cells are set into openings formed in a frame. The openings are arranged into the array, such as in columns and rows. A rear cover is sealingly attached to the frame, thereby defining a chamber between the frame and a base of the rear cover, where the chamber serves as a manifold. Optional supports extend from the base to the fuel cells. The void forms a fluid manifold for dispersing fuel for the fuel cells from a fuel reservoir to the fuel cells. Alternatively, the rear cover separates the interstitial space between the rear cover and the frame into compartments, which are fluidly interconnected by channels. The array may also include a functional element electrically connected to the fuel cells configured to transfer power an electronic device.

Abstract: A shut-off valve or connecting valve capable of connecting a fuel supply to a fuel cell is disclosed. The valve comprises a first valve component and a second valve component. Each valve component has an outer housing and a biased slidable member disposed inside the housing forming an internal seal. During the connection process, the two valve components establish an inter-component seal. Afterward, in one suitable embodiment the slidable member moves inward and opens the internal seal in the valve component to establish a flow path. In another embodiment, the slidable member moves inward and exposes a first filler and the first filler abuts a second filler in the other valve component to establish a flow path. In other embodiments, at least one valve component is sized and dimensioned to limit access to the internal seal.

Abstract: A shut-off valve or connecting valve capable of connecting a fuel supply to a fuel cell is disclosed. The valve comprises a first valve component and a second valve component. Each valve component has an outer housing and a biased slidable member disposed inside the housing forming an internal seal. During the connection process, the two valve components establish an inter-component seal. Afterward, in one suitable embodiment the slidable member moves inward and opens the internal seal in the valve component to establish a flow path. In another embodiment, the slidable member moves inward and exposes a first filler and the first filler abuts a second filler in the other valve component to establish a flow path. In other embodiments, at least one valve component is sized and dimensioned to limit access to the internal seal.

Abstract: A gas-generating apparatus includes a reaction chamber having a first reactant, a reservoir having an optional second reactant, and a self-regulated flow control device. The self-regulated flow control device stops the flow of reactant from the reservoir to the reaction chamber when the pressure of the reaction chamber reaches a predetermined level. Methods of operating the gas-generated apparatus and the self-regulated flow control device, including the cycling of a shut-off valve of the gas-generated apparatus and the cycling of the self-regulated flow control device are also described.

Abstract: The present invention increases the amount of hydrogen produced or released from reactions between a metal hydride fuel and liquid reactant. The present invention also decreases the volume of a hydrogen generating cartridge by reducing the pH of the liquid reactant.

Abstract: In a reaction of water or other reactable liquids with solid borohydride fuels, the liquid reactant and/or additives are converted to a gel form (14). The solid metal hydride and catalyst are formed into a single solid member (26). The single metal hydride/catalyst member is inserted into the gel (14) to initiate the reaction to produce hydrogen and is withdrawn from the gel to stop or slow the reaction. A self-regulating gas generator (10, 40) using such a fuel-production formulation automatically controls the reaction rate thereof to control the internal pressure of the gas generator.

Abstract: A gas-generating apparatus includes a reaction chamber having a first reactant, a reservoir having an optional second reactant, and a self-regulated flow control device. The self-regulated flow control device stops the flow of reactant from the reservoir to the reaction chamber when the pressure of the reaction chamber reaches a predetermined level. Methods of operating the gas-generated apparatus and the self-regulated flow control device, including the cycling of a shut-off valve of the gas-generated apparatus and the cycling of the self-regulated flow control device are also described.

Abstract: The present invention involves modifying certain characteristics of solid and aqueous chemical metal hydride fuels to increase the efficiency of hydrogen generation and/or to reduce the problems associated with such conventional hydride fuel sources. The present invention also relates to an apparatus (10) usable with the release of hydrogen from hydride-water fuel cells in which both the borohydride (110) and the water (210) components are in flowable or liquid form.

Abstract: Disclosed herein are connecting valves with an interchangeability feature (18, 20) to ensure that the fuel cell fuel matches the fuel cell. Also disclosed are retainer mechanisms (28, 30, 32, 36) capable of releasably connecting the fuel supply to the fuel cell or to the electronic device equipped with a fuel cell. An improvement to the connecting valves to decrease the amount of residual fuel left in the fuel supply is also provided.

Abstract: The present application is directed to a gas-generating apparatus and various pressure regulators or pressure-regulating valves. Hydrogen is generated within the gas-generating apparatus and is transported to a fuel cell. The transportation of a first fuel component to a second fuel component to generate of hydrogen occurs automatically depending on the pressure of a reaction chamber within the gas-generating apparatus. The pressure regulators and flow orifices are provided to regulate the hydrogen pressure and to minimize the fluctuation in pressure of the hydrogen received by the fuel cell. Connecting valves to connect the gas-generating apparatus to the fuel cell are also provided.

Abstract: A fuel cell (9) includes a removable and replaceable fuel supply (12) having fuel disposed therein. A system for monitoring various parameters of the fuel such as temperature, pressure, and the levels of dissolved oxygen is provided. A plurality of sensors (30) is disposed on the fuel supply side that is capable of communicating with a controller (18) and memory (13) on the fuel cell side. In another embodiment, at least one sensor for measuring a system parameter of the fuel communicates with an RFID tag (50) either remotely or via a hardwired link. The sensor and/or the RFID tag may be coated with a substance impervious to the caustic fuel. An RFID reader station collects the data. The controller may be included to use the data in real time to alter system parameters, such as fuel pumping rates or a bleed off, or to trigger a signal, such as to notify a user of an empty fuel supply. In another embodiment, an optical sensor (61, 102) may be used.

Abstract: A fuel supply (1) including a cover (2) having an opening (8) for access to the fuel. The cover (2) includes a shutter (12) or similar element for closing off the opening (8) to increase the operational resistance to the insertion and/or removal of the fuel supply (1). In one embodiment, the cover (1) includes a support (6) with a rotatable cap (4), where the rotation of the cap causes the shutter (12) to open. In another embodiment, the cover includes a base and a slidable cap, where the slidable cap is the shutter. The shutter (12) may be manually actuated, mechanically actuated or electrically actuated. The cover (2) may be biased to the open position or to the closed position.

Abstract: A gas-generating apparatus (10) includes a reaction chamber (18) containing a solid fuel component (24) and a liquid fuel component (22) that is introduced into the reaction chamber by a fluid path, such as a tube, nozzle, or valve. The flow of the liquid fuel to the solid fuel is self-regulated. Other embodiments of the gas-generating apparatus are also disclosed.

Abstract: A gas-generating apparatus (12) includes a fuel introducing system that has a fuel transporting system that is pressure regulated and indexed. A reaction chamber (18) having a fluid fuel component (22) and an indexing mechanism (24) operatively connected to a solid fuel component are provided. The solid fuel component of the present invention is introduced into the fluid fuel component within the reaction chamber. Further, the indexing mechanism includes a ratcheting mechanism that may be in direct contact with the fluid fuel component. Alternatively, the reaction chamber may be contained within a pod which also contains the reservoir containing the fluid fuel component, a plurality of which are provided. The indexing mechanism advances the pods sequentially so that the fuel components may be introduced. Other indexing mechanisms are provided. A secondary fuel cell (14?) may be provided to extract excess production from the reaction chamber.