Patents by Inventor Andrew M. Bayless

Andrew M. Bayless has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240153910
    Abstract: Implementations described herein relate to various semiconductor device assemblies. In some implementations, a semiconductor device assembly may include a first semiconductor die, a second semiconductor die in a stacked arrangement with the first semiconductor die, and a layer of ferromagnetic material disposed between the first semiconductor die and the second semiconductor die.
    Type: Application
    Filed: October 27, 2023
    Publication date: May 9, 2024
    Inventor: Andrew M. BAYLESS
  • Patent number: 11961818
    Abstract: This patent application relates to methods and apparatus for temperature modification within a stack of microelectronic devices for mutual collective bonding of the microelectronic devices, and to related substrates and assemblies.
    Type: Grant
    Filed: August 5, 2022
    Date of Patent: April 16, 2024
    Assignee: Micron Technology, Inc.
    Inventors: Andrew M. Bayless, Brandon P. Wirz
  • Publication number: 20240063184
    Abstract: A semiconductor device assembly can include an assembly semiconductor die having a top surface with a first and a second assembly communication element thereat. The semiconductor device assembly can further include a semiconductor die stack coupled to the top surface. The die stack can include a first and a second semiconductor die, each having a top surface perpendicular to the top surface of the assembly semiconductor die. Further, the first semiconductor die can have a first die communication element aligned with and configured to directly communicate with the first assembly communication element, and the second semiconductor die can have a second die communication element aligned with and configured to directly communicate with the second assembly communication element.
    Type: Application
    Filed: August 17, 2022
    Publication date: February 22, 2024
    Inventors: Brandon P. Wirz, Andrew M. Bayless, Owen R. Fay, Bang-Ning Hsu
  • Publication number: 20240055366
    Abstract: A semiconductor device assembly, including a lower semiconductor die; a stack of upper semiconductor dies disposed over the lower semiconductor die; a conductive package perimeter material surrounding the stack of upper semiconductor dies; and an encapsulant material disposed between sidewalls of the stack of upper semiconductor dies and the conductive package perimeter material, and horizontally extending between the conductive package perimeter material and the lower semiconductor die.
    Type: Application
    Filed: August 15, 2022
    Publication date: February 15, 2024
    Inventors: Brandon P. Wirz, Andrew M. Bayless, Owen R. Fay
  • Publication number: 20240038707
    Abstract: In some embodiments, an interconnection structure can electrically and physically couple a first semiconductor die and a second semiconductor die. The interconnection structure can include a first portion at the first semiconductor die and a second portion at the second semiconductor die. The first portion can include a first conductive pillar with a concave bonding surface, a first annular barrier layer, and a first annular solder layer. The first annular barrier layer can surround a sidewall of the first conductive pillar, and the first annular solder layer can surround the first barrier layer. The second portion can include a second conductive pillar having a convex bonding surface, the convex bonding surface coupled to the concave bonding surface. The second interconnection structure can further include a second annular solder layer surrounding a second annular barrier layer surrounding the second conductive pillar.
    Type: Application
    Filed: July 28, 2022
    Publication date: February 1, 2024
    Inventors: Andrew M. Bayless, Cassie M. Bayless, Brandon P. Wirz
  • Publication number: 20240006179
    Abstract: A microelectronic device may have side surfaces each including a first portion and a second portion. The first portion may have a highly irregular surface topography extending from an adjacent surface of the microelectronic device. The second portion may have a less uneven surface extending from the first portion to an opposing surface of the microelectronic device. Methods of forming the microelectronic device may include creating dislocations in the wafer in a street between the one or more microelectronic devices by implanting ions and cleaving the wafer responsive to failure of stress concentrations near the dislocations through application of heat, tensile forces or a combination thereof. Related packages and methods are also disclosed.
    Type: Application
    Filed: September 18, 2023
    Publication date: January 4, 2024
    Inventors: Andrew M. Bayless, Brandon P. Wirz
  • Publication number: 20240006223
    Abstract: Methods for protecting edges of semiconductor dies are disclosed. Further, the disclosed methods provide for separating the semiconductor dies without using a dicing technique. In one embodiment, a plurality of trenches may be formed on a front side of a substrate including a plurality of semiconductor dies. Individual trenches may correspond to scribe lines of the substrate where each trench includes a depth greater than a final thickness of the semiconductor dies. A dielectric layer may be formed on sidewalls of the trenches, thereby protecting the edges of the semiconductor dies, prior to filling the trenches with an adhesive material. Subsequently, the substrate may be thinned from a back side such that the adhesive material in the trenches may be exposed from the back side. The adhesive material may be removed to singulate individual semiconductor dies of the plurality from the substrate.
    Type: Application
    Filed: September 14, 2023
    Publication date: January 4, 2024
    Inventors: Brandon P. Wirz, Andrew M. Bayless
  • Publication number: 20240006320
    Abstract: Semiconductor dies with edges protected and methods for generating the semiconductor dies are disclosed. Further, the disclosed methods provide for separating the semiconductor dies without using a dicing technique. In one embodiment, trenches are formed on a front side of a substrate including semiconductor dies. Individual trenches correspond to scribe lines of the substrate where each trench has a depth greater than a final thickness of the semiconductor dies. A composite layer may be formed on sidewalls of the trenches to protect the edges of the semiconductor dies. The composite layer includes a metallic layer that shields the semiconductor dies from electromagnetic interference. Subsequently, the substrate may be thinned from a back side to singulate individual semiconductor dies from the substrate.
    Type: Application
    Filed: September 15, 2023
    Publication date: January 4, 2024
    Inventors: Brandon P. Wirz, Andrew M. Bayless
  • Publication number: 20230420300
    Abstract: Methods for releasing thinned semiconductor dies from a mount tape and associated apparatuses are disclosed. In one embodiment, a sacrificial layer may be disposed at a back side of thinned substrate including semiconductor dies. The sacrificial layer includes materials soluble in contact with a fluid (and/or vapor). A sheet of perforated mount tape may be attached to the sacrificial layer and an ejection component may be provided under a target semiconductor die to be released. The ejection component is configured to create a locally confined puddle of the fluid under the target semiconductor die such that the sacrificial layer is removed to release the target semiconductor die from the mount tape. Further, a support component may be provided to pick up the target semiconductor die after the target semiconductor die is released from the mount tape.
    Type: Application
    Filed: September 8, 2023
    Publication date: December 28, 2023
    Inventors: Andrew M. Bayless, Brandon P. Wirz
  • Publication number: 20230352413
    Abstract: Semiconductor devices having electrical interconnections through vertically stacked semiconductor dies, and associated systems and methods, are disclosed herein. In some embodiments, a semiconductor assembly includes a die stack having a plurality of semiconductor dies. Each semiconductor die can include surfaces having an insulating material, a recess formed in at least one surface, and a conductive pad within the recess. The semiconductor dies can be directly coupled to each other via the insulating material. The semiconductor assembly can further include an interconnect structure electrically coupled to each of the semiconductor dies. The interconnect structure can include a monolithic via extending continuously through each of the semiconductor dies in the die stack. The interconnect structure can also include a plurality of protrusions extending from the monolithic via.
    Type: Application
    Filed: June 26, 2023
    Publication date: November 2, 2023
    Inventors: Ruei Ying Sheng, Andrew M. Bayless, Brandon P. Wirz
  • Patent number: 11791212
    Abstract: Methods for releasing thinned semiconductor dies from a mount tape and associated apparatuses are disclosed. In one embodiment, a sacrificial layer may be disposed at a back side of thinned substrate including semiconductor dies. The sacrificial layer includes materials soluble in contact with a fluid (and/or vapor). A sheet of perforated mount tape may be attached to the sacrificial layer and an ejection component may be provided under a target semiconductor die to be released. The ejection component is configured to create a locally confined puddle of the fluid under the target semiconductor die such that the sacrificial layer is removed to release the target semiconductor die from the mount tape. Further, a support component may be provided to pick up the target semiconductor die after the target semiconductor die is released from the mount tape.
    Type: Grant
    Filed: December 13, 2019
    Date of Patent: October 17, 2023
    Assignee: Micron Technology, Inc.
    Inventors: Andrew M. Bayless, Brandon P. Wirz
  • Patent number: 11784050
    Abstract: A microelectronic device may have side surfaces each including a first portion and a second portion. The first portion may have a highly irregular surface topography extending from an adjacent surface of the microelectronic device. The second portion may have a less uneven surface extending from the first portion to an opposing surface of the microelectronic device. Methods of forming the microelectronic device may include creating dislocations in the wafer in a street between the one or more microelectronic devices by implanting ions and cleaving the wafer responsive to failure of stress concentrations near the dislocations through application of heat, tensile forces or a combination thereof. Related packages and methods are also disclosed.
    Type: Grant
    Filed: April 27, 2021
    Date of Patent: October 10, 2023
    Assignee: Micron Technology, Inc.
    Inventors: Andrew M. Bayless, Brandon P. Wirz
  • Patent number: 11784092
    Abstract: Singulated integrated circuit (IC) dice are provided. The singulated IC dice are positioned on dicing tape to provide open space between sides of adjacent singulated IC dice. An underfill layer and a protective cover film is disposed above the singulated IC dice and the open space between the sides of the adjacent singulated IC dice. The underfill layer and the protective cover film include one or more photodefinable materials. An exposure operation is performed to produce a pattern on the underfill layer and the protective cover film. Based on the pattern, the underfill layer and the protective cover film is removed at areas above the open space between the sides of the adjacent singulated IC dice to create portions of the underfill layer and portions of the protective cover film that are disposed above the singulated IC dice.
    Type: Grant
    Filed: August 17, 2020
    Date of Patent: October 10, 2023
    Assignee: Micron Technology, Inc.
    Inventors: Andrew M. Bayless, Brandon P. Wirz
  • Publication number: 20230317511
    Abstract: A method for smoothing structures formed of curable materials on a semiconductor device includes applying a layer of photo-responsive material on a substrate. The photo-responsive material is exposed to ultraviolet light through a grayscale gradient mask. Subsequent to removing unwanted portions of the photo-responsive material, the photo-responsive material that remains on the substrate is cured. During the curing process, the temperature is increased from a starting temperature to a final cure temperature over a first time period that allows the photo-responsive material to cross-flow. The temperature of the photo-responsive material is maintained at approximately the final cure temperature for a second time period, and then the temperature of the photo-responsive material is decreased to a predetermined finish temperature over a third time period.
    Type: Application
    Filed: February 17, 2023
    Publication date: October 5, 2023
    Inventors: Andrew M. Bayless, Brandon P. Wirz, Owen R. Fay
  • Patent number: 11776908
    Abstract: Semiconductor dies with edges protected and methods for generating the semiconductor dies are disclosed. Further, the disclosed methods provide for separating the semiconductor dies without using a dicing technique. In one embodiment, trenches are formed on a front side of a substrate including semiconductor dies. Individual trenches correspond to scribe lines of the substrate where each trench has a depth greater than a final thickness of the semiconductor dies. A composite layer may be formed on sidewalls of the trenches to protect the edges of the semiconductor dies. The composite layer includes a metallic layer that shields the semiconductor dies from electromagnetic interference. Subsequently, the substrate may be thinned from a back side to singulate individual semiconductor dies from the substrate.
    Type: Grant
    Filed: April 15, 2021
    Date of Patent: October 3, 2023
    Assignee: Micron Technology, Inc.
    Inventors: Brandon P. Wirz, Andrew M. Bayless
  • Patent number: 11764096
    Abstract: Methods for protecting edges of semiconductor dies are disclosed. Further, the disclosed methods provide for separating the semiconductor dies without using a dicing technique. In one embodiment, a plurality of trenches may be formed on a front side of a substrate including a plurality of semiconductor dies. Individual trenches may correspond to scribe lines of the substrate where each trench includes a depth greater than a final thickness of the semiconductor dies. A dielectric layer may be formed on sidewalls of the trenches, thereby protecting the edges of the semiconductor dies, prior to filling the trenches with an adhesive material. Subsequently, the substrate may be thinned from a back side such that the adhesive material in the trenches may be exposed from the back side. The adhesive material may be removed to singulate individual semiconductor dies of the plurality from the substrate.
    Type: Grant
    Filed: July 8, 2020
    Date of Patent: September 19, 2023
    Assignee: Micron Technology, Inc.
    Inventors: Brandon P. Wirz, Andrew M. Bayless
  • Publication number: 20230268334
    Abstract: A method for separating semiconductor die stacks of a chip-on-wafer assembly is disclosed herein. In one example, divider walls are arranged in a pattern on a first surface of a device wafer such that regions between the divider walls define mounting sites. Die stacks are mounted to the device wafer, wherein individual die stacks are located at a corresponding mounting site between the divider walls. The device wafer is cut through from a second surface that is opposite the first surface of the device wafer, and the divider walls are removed from between the die stacks to form a vacant lane between adjacent die stacks.
    Type: Application
    Filed: May 1, 2023
    Publication date: August 24, 2023
    Inventors: Andrew M. Bayless, Bradley R. Bitz
  • Patent number: 11715696
    Abstract: Semiconductor devices having electrical interconnections through vertically stacked semiconductor dies, and associated systems and methods, are disclosed herein. In some embodiments, a semiconductor assembly includes a die stack having a plurality of semiconductor dies. Each semiconductor die can include surfaces having an insulating material, a recess formed in at least one surface, and a conductive pad within the recess. The semiconductor dies can be directly coupled to each other via the insulating material. The semiconductor assembly can further include an interconnect structure electrically coupled to each of the semiconductor dies. The interconnect structure can include a monolithic via extending continuously through each of the semiconductor dies in the die stack. The interconnect structure can also include a plurality of protrusions extending from the monolithic via.
    Type: Grant
    Filed: April 22, 2021
    Date of Patent: August 1, 2023
    Assignee: Micron Technology, Inc.
    Inventors: Ruei Ying Sheng, Andrew M. Bayless, Brandon P. Wirz
  • Patent number: 11676955
    Abstract: A method for separating semiconductor die stacks of a chip-on-wafer assembly is disclosed herein. In one example, divider walls are arranged in a pattern on a first surface of a device wafer such that regions between the divider walls define mounting sites. Die stacks are mounted to the device wafer, wherein individual die stacks are located at a corresponding mounting site between the divider walls. The device wafer is cut through from a second surface that is opposite the first surface of the device wafer, and the divider walls are removed from between the die stacks to form a vacant lane between adjacent die stacks.
    Type: Grant
    Filed: June 10, 2020
    Date of Patent: June 13, 2023
    Assignee: Micron Technology, Inc.
    Inventors: Andrew M. Bayless, Bradley R. Bitz
  • Patent number: 11646269
    Abstract: Semiconductor devices having recessed edges with plated structures, semiconductor assemblies formed therefrom, and associated systems and methods are disclosed herein. In one embodiment, a semiconductor assembly includes a first semiconductor device and a second semiconductor device. The first semiconductor device can include an upper surface and a first dielectric layer over the upper surface, the second semiconductor device can include a lower surface and a second dielectric layer over the lower surface, and the first and second dielectric layers can be bonded to couple the first and second semiconductor devices. The first and second dielectric layers can each include a plurality of inwardly extending recesses exposing a plurality of metal structures on the respective upper and lower surfaces, and the upper surface recesses and metal structures can correspond to the lower surface recesses and metal structures. The metal structures can be electrically coupled by plated structures positioned in the recesses.
    Type: Grant
    Filed: April 28, 2021
    Date of Patent: May 9, 2023
    Assignee: Micron Technology, Inc.
    Inventors: Andrew M. Bayless, Brandon P. Wirz