Patents by Inventor Andrew P. Nowak

Andrew P. Nowak has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10259971
    Abstract: An anti-fouling coating is provided, containing a continuous matrix comprising a first component; a plurality of inclusions comprising a second component, wherein the first component is a low-surface-energy polymer having a surface energy, and the second component is a hygroscopic material containing one or more ionic species. The low-surface-energy polymer and the hygroscopic material are chemically connected ionically or covalently, such as in a segmented copolymer composition comprising fluoropolymer soft segments and ionic species contained within the soft segments. The continuous matrix and the inclusions form a lubricating surface layer in the presence of humidity. Coefficient-of-friction experimental data is presented for various sample coatings. The incorporation of ionic species into the polymer chain backbone increases the hygroscopic behavior of the overall structure.
    Type: Grant
    Filed: March 17, 2016
    Date of Patent: April 16, 2019
    Assignee: HRL Laboratories, LLC
    Inventors: Andrew P. Nowak, Adam F. Gross, April R. Rodriguez, Ashley Nelson
  • Patent number: 10246565
    Abstract: Methods for making and curing resin-based adhesives are disclosed using encapsulated amine accelerators activated by providing ultrasonic energy.
    Type: Grant
    Filed: March 24, 2015
    Date of Patent: April 2, 2019
    Assignee: The Boeing Company
    Inventors: Andrew P Nowak, Geoffrey P. McKnight, Carissa A. Pajel, Sophia S. Yang, Thomas I Boundy, April R. Rodriguez, Darrin M Hansen, Alain A Adjorlolo
  • Patent number: 10240065
    Abstract: We have demonstrated reversibly reducing metal-ion crosslinkages in polymer systems, by harnessing light, creating a dynamic and reversible bond. The reduction induces chemical and physical changes in the polymer materials. Some variations provide a polymer composition comprising: a polymer matrix containing one or more ionic species; one or more photosensitizers; and one or more metal ions capable of reversibly changing from a first oxidation state to a second oxidation state when in the presence of the photosensitizers and light. Some embodiments employ urethane-based ionomers capable of changing their crosslinked state under the influence of a change in counterion valance, using light or chemical reducing agents. This invention provides films, coatings, or objects that are reversible, re-mendable, self-healing, mechanically adjustable, and/or thermoplastic/thermoset-switchable.
    Type: Grant
    Filed: December 27, 2016
    Date of Patent: March 26, 2019
    Assignee: HRL Laboratories, LLC
    Inventors: Andrew P. Nowak, Adam F. Gross, April R. Rodriguez, Shanying Cui
  • Publication number: 20190062568
    Abstract: The invention provides a highly durable surface coating intended to inhibit the formation of ice at sub-0° C. temperatures as well as reduce the accumulation of dirt and insect debris to a vehicle surface upon impact. A continuous, durable matrix surrounds both low-surface-energy (low-adhesion) material inclusions as well as hygroscopic material inclusions. Some variations provide a low-friction, low-adhesion material comprising: a durable continuous matrix; a plurality of first inclusions, dispersed within the matrix, each comprising a low-surface-energy polymer; and a plurality of second inclusions, dispersed within the matrix, each comprising a hygroscopic material. The matrix and the first and second inclusions form a lubricating surface layer in the presence of humidity. Other variations employ a durable continuous matrix and a plurality of inclusions, dispersed within the matrix, each comprising a low-surface-energy polymer surrounding a hygroscopic material.
    Type: Application
    Filed: October 25, 2018
    Publication date: February 28, 2019
    Inventors: Andrew P. NOWAK, Adam F. GROSS
  • Patent number: 10208226
    Abstract: A composition comprising a cyclic olefin copolymer; a particulate filler dispersed in the cyclic olefin copolymer; and a solvent is disclosed. The composition can be used to make a transmissive composite. The transmissive composite and a method of making a transmissive composite panel are also disclosed.
    Type: Grant
    Filed: July 23, 2015
    Date of Patent: February 19, 2019
    Assignee: THE BOEING COMPANY
    Inventors: Andrew P. Nowak, April R. Rodriguez, Erin E. Stache, Russell P. Mott, Adam F. Gross
  • Publication number: 20190048223
    Abstract: Some variations provide a multiphase polymer composition comprising a first polymer material and a second polymer material that are chemically distinct, wherein the first polymer material and the second polymer material are microphase-separated on a microphase-separation length scale from about 0.1 microns to about 500 microns, wherein the multiphase polymer composition comprises first solid functional particles selectively dispersed within the first polymer material, and wherein the first solid functional particles are chemically distinct from the first polymer material and the second polymer material. Some embodiments provide an anti-corrosion composition comprising first corrosion-inhibitor particles or precursors selectively dispersed within the first polymer material, wherein the multiphase polymer composition optionally further comprises second corrosion-inhibitor particles or precursors selectively dispersed within the second polymer material.
    Type: Application
    Filed: April 19, 2018
    Publication date: February 14, 2019
    Inventors: Ashley M. DUSTIN, Andrew P. NOWAK, Jason A. GRAETZ, John J. VAJO, April R. RODRIGUEZ
  • Patent number: 10189953
    Abstract: Methods and formulations for modified silicone resins of Formula (II) are presented. Formula (II) comprises at least one of each of the following subunits: The R1, R2, R3, R6, R7, R8, R9, R10, R11, R12 and R13 are each independently selected from a group consisting of H, alkyl, alkenyl, alkynyl, and aryl. The X is selected from a group consisting of arylene, transition metal, inorganic oxide, and silsesquioxane. The values of t ranges from 1 to 10, y ranges from 1 to 200 and z ranges from 1 to 1,000. The elastomeric materials prepared from modified silicone resins display robust mechanical properties following prolonged exposure to high temperatures (e.g., 316° C. or higher).
    Type: Grant
    Filed: December 22, 2016
    Date of Patent: January 29, 2019
    Assignee: THE BOEING COMPANY
    Inventors: Chaoyin Zhou, Andrew P. Nowak, Richard E. Sharp, Wen Li, James E. French
  • Publication number: 20190023910
    Abstract: Some variations provide an anti-fouling segmented copolymer composition comprising: (a) one or more first soft segments selected from fluoropolymers; (b) one or more second soft segments selected from polyesters or polyethers; (c) one or more isocyanate species possessing an isocyanate functionality of 2 or greater, or a reacted form thereof; (d) one or more polyol or polyamine chain extenders or crosslinkers, or a reacted form thereof; and (e) a fluid additive selectively disposed in the first soft segments or in the second soft segments. Other variations provide an anti-fouling segmented copolymer precursor composition comprising a fluid additive precursor selectively disposed in the first soft segments or in the second soft segments, wherein the fluid additive precursor includes a protecting group. The anti-fouling segmented copolymer composition may be present in an anti-ice coating, an anti-bug coating, an anti-friction coating, an energy-transfer material, or an energy-storage material, for example.
    Type: Application
    Filed: September 27, 2018
    Publication date: January 24, 2019
    Inventors: Andrew P. NOWAK, April R. RODRIGUEZ, Jason A. GRAETZ, Adam F. GROSS
  • Publication number: 20190023945
    Abstract: In some variations, the invention provides a curable adhesive formulation comprising a curable liquid precursor capable of frontal polymerization, wherein the liquid precursor comprises a monomer and a polymerization catalyst, and frontal-polymerization-triggering susceptors in contact with, or contained within, the liquid precursor. The susceptors may include conducting and/or magnetic solid particles capable of induction heating in the presence of a remotely applied electromagnetic field. Other variations provide a polymer-curing system comprising a curable liquid precursor, frontal-polymerization-triggering susceptors, and an apparatus configured to remotely produce an alternating electromagnetic field in line-of-sight with the susceptors (but not necessarily in line-of-sight with the liquid precursor), thereby generating induction heating to initiate the frontal polymerization. The susceptors may be about 0.1 wt % to about 50 wt % of the curable formulation.
    Type: Application
    Filed: September 27, 2018
    Publication date: January 24, 2019
    Inventors: Tao XIE, Andrew P. NOWAK, Thomas BOUNDY
  • Publication number: 20190023830
    Abstract: This invention provides durable, low-ice-adhesion coatings with excellent ice-adhesion reduction. Some variations provide a low-ice-adhesion composition comprising a composite material containing at least a first-material phase and a second-material phase that are nanophase-separated on a length scale from 10 nanometers to less than 100 nanometers, wherein the first-material phase and the second-material phase further are microphase-separated on a length scale from 0.1 microns to 100 microns. The larger length scale of separation is driven by an emulsion process, which provides microphase separation that is in addition to classic molecular-level phase separation. The composite material has a glass-transition temperature above ?80° C. The coatings may be characterized by an AMIL Centrifuge Ice Adhesion Reduction Factor up to 100 or more. These coatings are useful for aerospace surfaces and many other applications.
    Type: Application
    Filed: September 27, 2018
    Publication date: January 24, 2019
    Inventors: Andrew P. NOWAK, April R. RODRIGUEZ, Elena SHERMAN, Adam F. GROSS
  • Patent number: 10174223
    Abstract: In some variations, the invention provides a curable adhesive formulation comprising a curable liquid precursor capable of frontal polymerization, wherein the liquid precursor comprises a monomer and a polymerization catalyst, and frontal-polymerization-triggering susceptors in contact with, or contained within, the liquid precursor. The susceptors may include conducting and/or magnetic solid particles capable of induction heating in the presence of a remotely applied electromagnetic field. Other variations provide a polymer-curing system comprising a curable liquid precursor, frontal-polymerization-triggering susceptors, and an apparatus configured to remotely produce an alternating electromagnetic field in line-of-sight with the susceptors (but not necessarily in line-of-sight with the liquid precursor), thereby generating induction heating to initiate the frontal polymerization. The susceptors may be about 0.1 wt % to about 50 wt % of the curable formulation.
    Type: Grant
    Filed: November 28, 2014
    Date of Patent: January 8, 2019
    Assignee: HRL Laboratories, LLC
    Inventors: Tao Xie, Andrew P. Nowak, Thomas Boundy
  • Patent number: 10125227
    Abstract: Some variations provide a segmented copolymer composition comprising: fluoropolymer first soft segments that are (?,?)-hydroxyl-terminated and/or (?,?)-amine-terminated; polyester or polyether second soft segments that are (?,?)-hydroxyl-terminated and/or (?,?)-amine-terminated; isocyanate species possessing an isocyanate functionality of 2 or greater; and polyol or polyamine chain extenders or crosslinkers, wherein the molar ratio of the second soft segments to the first soft segments is less than 2.0. Exemplary segmented copolymers are disclosed. The segmented copolymer composition may be present in a low-friction, low-adhesion coating. Such a coating may be characterized by a coefficient of friction, measured at 90% relative humidity, less than 0.7. Such a coating may be characterized by an average kinetic delay of surface ice formation of at least 10 minutes at ?10° C. These coatings are useful as bugphobic and icephobic coatings.
    Type: Grant
    Filed: August 19, 2015
    Date of Patent: November 13, 2018
    Assignee: HRL Laboratories, LLC
    Inventors: Adam F. Gross, Andrew P. Nowak
  • Publication number: 20180320001
    Abstract: The invention provides a highly durable surface coating intended to inhibit the formation of ice at sub-0° C. temperatures as well as reduce the accumulation of dirt and insect debris to a vehicle surface upon impact. A continuous, durable matrix surrounds both low-surface-energy (low-adhesion) material inclusions as well as hygroscopic material inclusions. Some variations provide a low-friction, low-adhesion material comprising: a durable continuous matrix; a plurality of first inclusions, dispersed within the matrix, each comprising a low-surface-energy polymer; and a plurality of second inclusions, dispersed within the matrix, each comprising a hygroscopic material. The matrix and the first and second inclusions form a lubricating surface layer in the presence of humidity. Other variations employ a durable continuous matrix and a plurality of inclusions, dispersed within the matrix, each comprising a low-surface-energy polymer surrounding a hygroscopic material.
    Type: Application
    Filed: July 16, 2018
    Publication date: November 8, 2018
    Inventors: Andrew P. NOWAK, Adam F. GROSS
  • Patent number: 10119589
    Abstract: Described is a micro-lattice damping material and a method for repeatable energy absorption. The micro-lattice damping material is a cellular material formed of a three-dimensional interconnected network of hollow tubes. This material is operable to provide high damping, specifically acoustic, vibration or shock damping, by utilizing the energy absorption mechanism of hollow tube buckling, which is rendered repeatable by the micro-lattice architecture.
    Type: Grant
    Filed: January 15, 2014
    Date of Patent: November 6, 2018
    Assignee: HRL Laboratories, LLC
    Inventors: Tobias A. Schaedler, Alan J. Jacobsen, William Carter, Christopher P. Henry, Chia-Ming “Gavin” Chang, Geoffrey P. McKnight, Andrew P. Nowak
  • Patent number: 10106693
    Abstract: Variations of this invention provide durable, impact-resistant structural coatings that have both dewetting and anti-icing properties. The coatings in some embodiments possess a self-similar structure that combines a low-cost matrix with two feature sizes that are tuned to affect the wetting of water and freezing of water on the surface. Dewetting and anti-icing performance is simultaneously achieved in a structural coating comprising multiple layers, wherein each layer includes (a) a continuous matrix; (b) discrete templates dispersed that promote surface roughness to inhibit wetting of water; and (c) nanoparticles that inhibit heterogeneous nucleation of water. These structural coatings utilize low-cost, lightweight, and environmentally benign materials that can be rapidly sprayed over large areas using convenient coating processes.
    Type: Grant
    Filed: November 15, 2016
    Date of Patent: October 23, 2018
    Assignee: HRL Laboratories, LLC
    Inventors: Andrew P. Nowak, Adam F. Gross, Michael H. Bartl
  • Patent number: 10072160
    Abstract: The invention provides a highly durable surface coating intended to inhibit the formation of ice at sub-0° C. temperatures as well as reduce the accumulation of dirt and insect debris to a vehicle surface upon impact. A continuous, durable matrix surrounds both low-surface-energy (low-adhesion) material inclusions as well as hygroscopic material inclusions. Some variations provide a low-friction, low-adhesion material comprising: a durable continuous matrix; a plurality of first inclusions, dispersed within the matrix, each comprising a low-surface-energy polymer; and a plurality of second inclusions, dispersed within the matrix, each comprising a hygroscopic material. The matrix and the first and second inclusions form a lubricating surface layer in the presence of humidity. Other variations employ a durable continuous matrix and a plurality of inclusions, dispersed within the matrix, each comprising a low-surface-energy polymer surrounding a hygroscopic material.
    Type: Grant
    Filed: August 19, 2015
    Date of Patent: September 11, 2018
    Assignee: HRL Laboratories, LLC
    Inventors: Andrew P. Nowak, Adam F. Gross
  • Publication number: 20180237643
    Abstract: This disclosure describes incorporation of a liquid additive within one or more phases of a multiphase polymer coating. The structure of the microphase-separated network provides reservoirs for liquid in discrete and/or continuous phases. Some variations provide an anti-fouling segmented copolymer composition comprising: (a) one or more first soft segments selected from fluoropolymers; (b) one or more second soft segments selected from polyesters or polyethers; (c) one or more isocyanate species; (d) one or more polyol or polyamine chain extenders or crosslinkers; and (e) a liquid additive disposed in the first soft segments and/or the second soft segments. The first soft segments and the second soft segments are microphase-separated on a microphase-separation length scale from 0.1 microns to 500 microns. These solid/liquid hybrid materials improve physical properties associated with the coating in applications such as anti-fouling (e.g.
    Type: Application
    Filed: April 23, 2018
    Publication date: August 23, 2018
    Inventors: Andrew P. NOWAK, April R. RODRIGUEZ, Jason A. GRAETZ, Adam F. GROSS
  • Publication number: 20180208795
    Abstract: This invention provides multifunctional coatings containing multiple components that usually do not associate with one another, from deposition of waterborne precursor compositions. Some variations provide a multiphase waterborne composition comprising a first-material phase containing a first material and a second-material phase containing a second material that is chemically different than, but covalently bonded to, the first material, wherein the first material and/or the second material contains ionic species. The first-material phase and the second-material phase are microphase-separated on an average length scale of phase inhomogeneity from about 0.1 microns to about 100 microns. The first and second materials may be selected from hydrophobic materials, hydrophilic materials, hygroscopic materials, oleophobic materials, and/or oleophilic materials, for example.
    Type: Application
    Filed: January 6, 2018
    Publication date: July 26, 2018
    Inventors: Ashley M. DUSTIN, Andrew P. NOWAK, Adam F. GROSS
  • Publication number: 20180148380
    Abstract: This invention provides resin formulations which may be used for 3D printing and pyrolyzing to produce a ceramic matrix composite. The resin formulations contain a solid-phase filler, to provide high thermal stability and mechanical strength (e.g., fracture toughness) in the final ceramic material. The invention provides direct, free-form 3D printing of a preceramic polymer loaded with a solid-phase filler, followed by converting the preceramic polymer to a 3D-printed ceramic matrix composite with potentially complex 3D shapes or in the form of large parts. Other variations provide active solid-phase functional additives as solid-phase fillers, to perform or enhance at least one chemical, physical, mechanical, or electrical function within the ceramic structure as it is being formed as well as in the final structure. Solid-phase functional additives actively improve the final ceramic structure through one or more changes actively induced by the additives during pyrolysis or other thermal treatment.
    Type: Application
    Filed: November 26, 2017
    Publication date: May 31, 2018
    Inventors: Zak C. ECKEL, Andrew P. NOWAK, Ashley M. NELSON, April R. RODRIGUEZ
  • Patent number: 9932475
    Abstract: Methods and formulations for modified silicone resins of Formula (I) are presented: The R1, R2, and R3 are each independently selected from a group consisting of H, alkyl, alkenyl, alkynyl, and aryl; n ranges from 1 to 10; m ranges from 1 to 200; and p ranges from 2 to 1,000. The elastomeric materials prepared from modified silicone resins display robust mechanical properties following prolonged exposure to high temperatures (e.g., 316° C. or higher).
    Type: Grant
    Filed: March 4, 2016
    Date of Patent: April 3, 2018
    Assignee: THE BOEING COMPANY
    Inventors: Chaoyin Zhou, Andrew P. Nowak, Richard E. Sharp, Wen Li, James E. French