Patents by Inventor Andy C. Wei

Andy C. Wei has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9899268
    Abstract: A method includes forming at least one fin in a semiconductor substrate. A fin spacer is formed on at least a first portion of the at least one fin. The fin spacer has an upper surface. The at least one fin is recessed to thereby define a recessed fin with a recessed upper surface that it is at a level below the upper surface of the fin spacer. A first epitaxial material is formed on the recessed fin. A lateral extension of the first epitaxial material is constrained by the fin spacer. A cap layer is formed on the first epitaxial material. The fin spacer is removed. The cap layer protects the first epitaxial material during the removal of the fin spacer.
    Type: Grant
    Filed: March 11, 2015
    Date of Patent: February 20, 2018
    Assignee: GLOBALFOUNDRIES Inc.
    Inventors: Andy C. Wei, Guillaume Bouche
  • Patent number: 9825031
    Abstract: A method includes forming first and second contact openings in a first dielectric layer. At least the first contact opening is at least partially lined with a liner layer. A first conductive feature is formed in the first contact opening and a second conductive feature is formed in the second contact opening. A portion of the liner layer adjacent a top surface of the first dielectric layer is removed to define a recess. A barrier layer is formed above the first dielectric layer and in the recess. The barrier layer has a first dielectric constant greater than a second dielectric constant of the first dielectric layer. A second dielectric layer is formed above the barrier layer. A third conductive feature is formed embedded in the second dielectric layer and contacting the second conductive feature.
    Type: Grant
    Filed: August 5, 2016
    Date of Patent: November 21, 2017
    Assignee: GLOBALFOUNDRIES Inc.
    Inventors: Guillaume Bouche, Andy C. Wei, Jason E. Stephens, David M. Permana, Jagannathan Vasudevan
  • Patent number: 9704973
    Abstract: One method includes forming a plurality of first trenches in a semiconductor substrate to thereby define a plurality of initial fins in the substrate, removing at least one, but less than all, of the plurality of initial fins, forming a fin protection layer on at least the sidewalls of the remaining initial fins, with the fin protection layer in position, performing an etching process to extend a depth of the first trenches to thereby define a plurality of final trenches with a final trench depth, wherein the final trenches define a plurality of final fin structures that each comprise an initial fin, removing the fin protection layer, and forming a recessed layer of insulating material in the final trenches, wherein the recessed layer of insulating material has a recessed surface that exposes a portion of the final fin structures.
    Type: Grant
    Filed: April 1, 2014
    Date of Patent: July 11, 2017
    Assignee: GLOBALFOUNDRIES Inc.
    Inventors: Ruilong Xie, Andy C. Wei
  • Patent number: 9660075
    Abstract: Integrated circuits having silicide contacts with reduced contact resistance and methods for fabricating integrated circuits having silicide contacts with reduced contact resistance are provided. In an embodiment, a method for fabricating an integrated circuit includes providing a semiconductor substrate with fin structures having source/drain regions in PFET areas and in NFET areas. The method includes selectively forming a contact resistance modulation material on the source/drain regions in the PFET areas. Further, the method includes depositing a band-edge workfunction metal overlying the source/drain regions in the PFET areas and in the NFET areas.
    Type: Grant
    Filed: February 24, 2016
    Date of Patent: May 23, 2017
    Assignee: GLOBALFOUNDRIES, INC.
    Inventors: Shao Ming Koh, Guillaume Bouche, Jeremy A. Wahl, Andy C. Wei
  • Publication number: 20170004999
    Abstract: A device includes a first dielectric layer having at least one conductive feature embedded therein. A first plurality of conductive lines are embedded in a second dielectric layer disposed above the first dielectric layer. A first conductive line in the first plurality of conductive lines contacts the conductive feature and includes a conductive via portion and a recessed line portion. A second plurality of conductive lines are embedded in a third dielectric layer disposed above the second dielectric layer. A second conductive line in the second plurality of conductive lines contacts the conductive via portion and the conductive via portion has a first cross-sectional dimension corresponding to a width of the first conductive line and a second cross-sectional dimension corresponding to a width of the second conductive line.
    Type: Application
    Filed: September 19, 2016
    Publication date: January 5, 2017
    Inventors: Guillaume Bouche, Andy C. Wei, Sudharshanan Raghunthathan
  • Patent number: 9515026
    Abstract: A device disclosed herein includes a plurality of spaced-apart fin structures formed in a semiconductor substrate so as to define an alignment/overlay mark trench. An alignment/overlay mark includes at least one insulating material positioned within the alignment/overlay mark trench. The alignment/overlay mark is devoid of any of the fin structures.
    Type: Grant
    Filed: January 20, 2016
    Date of Patent: December 6, 2016
    Assignee: GLOBALFOUNDRIES Inc.
    Inventors: Andy C. Wei, Jeong Soo Kim, Francis M. Tambwe
  • Patent number: 9502293
    Abstract: A method includes forming a first dielectric layer having at least one conductive feature embedded therein. A first plurality of conductive lines embedded in a second dielectric layer disposed above the first dielectric layer is formed. A first conductive line in the plurality of conductive lines contacts the conductive feature. The first conductive line is etched using a first etch mask to define a conductive via portion and a recessed line portion in the first conductive line. A second plurality of conductive lines embedded in a third dielectric layer disposed above the second dielectric layer is formed. A second conductive line in the second plurality of conductive lines contacts the conductive via portion and the third dielectric layer directly contacts the second dielectric layer.
    Type: Grant
    Filed: November 18, 2014
    Date of Patent: November 22, 2016
    Assignee: GLOBALFOUNDRIES Inc.
    Inventors: Guillaume Bouche, Andy C. Wei, Sudharshanan Raghunthathan
  • Patent number: 9490340
    Abstract: A method of forming a nanowire device includes patterning a plurality of semiconductor material layers such that each layer has first and second exposed end surfaces. The method further includes forming doped extension regions in the first and second exposed end surfaces of the semiconductor material layers. The method further includes, after forming the doped extension regions, forming epi semiconductor material in source and drain regions of the device.
    Type: Grant
    Filed: June 18, 2014
    Date of Patent: November 8, 2016
    Assignee: GLOBALFOUNDRIES Inc.
    Inventors: Shao-Ming Koh, Guillaume Bouche, Jing Wan, Andy C. Wei
  • Publication number: 20160268171
    Abstract: A method includes forming at least one fin in a semiconductor substrate. A fin spacer is formed on at least a first portion of the at least one fin. The fin spacer has an upper surface. The at least one fin is recessed to thereby define a recessed fin with a recessed upper surface that it is at a level below the upper surface of the fin spacer. A first epitaxial material is formed on the recessed fin. A lateral extension of the first epitaxial material is constrained by the fin spacer. A cap layer is formed on the first epitaxial material. The fin spacer is removed. The cap layer protects the first epitaxial material during the removal of the fin spacer.
    Type: Application
    Filed: March 11, 2015
    Publication date: September 15, 2016
    Inventors: Andy C. Wei, Guillaume Bouche
  • Patent number: 9431512
    Abstract: A method of forming a nanowire device includes forming semiconductor material layers above a semiconductor substrate, forming a gate structure above the semiconductor material layers, forming a first sidewall spacer adjacent to the gate structure and forming a second sidewall spacer adjacent to the first sidewall spacer. The method further includes patterning the semiconductor material layers such that each layer has first and second exposed end surfaces. The gate structure, the first sidewall spacer, and the second sidewall spacer are used in combination as an etch mask during the patterning process. The method further includes removing the first and second sidewall spacers, thereby exposing at least a portion of the patterned semiconductor material layers. The method further includes forming doped extension regions in at least the exposed portions of the patterned semiconductor material layers after removing the first and second sidewall spacers.
    Type: Grant
    Filed: June 18, 2014
    Date of Patent: August 30, 2016
    Assignee: GLOBALFOUNDRIES Inc.
    Inventors: Shao-Ming Koh, Guillaume Bouche, Jing Wan, Andy C. Wei
  • Patent number: 9412655
    Abstract: A method includes forming a plurality of sacrificial lines embedded in a first dielectric layer. A line merge opening and a line cut opening are formed in a hard mask layer formed above the first dielectric layer. Portions of the first dielectric layer exposed by the line merge opening are removed to define a line merge recess. A portion of a selected sacrificial line exposed by the line cut opening is removed to define a line cut recess between first and second segments of the selected sacrificial line. A second dielectric layer is formed in the line cut recess. The hard mask is removed. The plurality of sacrificial lines is replaced with a conductive material to define at least one line having third and fourth segments in locations previously occupied by the first and second segments and to define a line-merging conductive structure in the line merge recess.
    Type: Grant
    Filed: January 29, 2015
    Date of Patent: August 9, 2016
    Assignee: GLOBALFOUNDRIES Inc.
    Inventors: Guillaume Bouche, Jason E. Stephens, Vikrant Chauhan, Andy C. Wei
  • Publication number: 20160225666
    Abstract: A method includes forming a plurality of sacrificial lines embedded in a first dielectric layer. A line merge opening and a line cut opening are formed in a hard mask layer formed above the first dielectric layer. Portions of the first dielectric layer exposed by the line merge opening are removed to define a line merge recess. A portion of a selected sacrificial line exposed by the line cut opening is removed to define a line cut recess between first and second segments of the selected sacrificial line. A second dielectric layer is formed in the line cut recess. The hard mask is removed. The plurality of sacrificial lines is replaced with a conductive material to define at least one line having third and fourth segments in locations previously occupied by the first and second segments and to define a line-merging conductive structure in the line merge recess.
    Type: Application
    Filed: January 29, 2015
    Publication date: August 4, 2016
    Inventors: Guillaume Bouche, Jason E. Stephens, Vikrant Chauhan, Andy C. Wei
  • Publication number: 20160172493
    Abstract: Integrated circuits having silicide contacts with reduced contact resistance and methods for fabricating integrated circuits having silicide contacts with reduced contact resistance are provided. In an embodiment, a method for fabricating an integrated circuit includes providing a semiconductor substrate with fin structures having source/drain regions in PFET areas and in NFET areas. The method includes selectively forming a contact resistance modulation material on the source/drain regions in the PFET areas. Further, the method includes depositing a band-edge workfunction metal overlying the source/drain regions in the PFET areas and in the NFET areas.
    Type: Application
    Filed: February 24, 2016
    Publication date: June 16, 2016
    Inventors: Shao Ming Koh, Guillaume Bouche, Jeremy A. Wahl, Andy C. Wei
  • Publication number: 20160141206
    Abstract: A method includes forming a first dielectric layer having at least one conductive feature embedded therein. A first plurality of conductive lines embedded in a second dielectric layer disposed above the first dielectric layer is formed. A first conductive line in the plurality of conductive lines contacts the conductive feature. The first conductive line is etched using a first etch mask to define a conductive via portion and a recessed line portion in the first conductive line. A second plurality of conductive lines embedded in a third dielectric layer disposed above the second dielectric layer is formed. A second conductive line in the second plurality of conductive lines contacts the conductive via portion and the third dielectric layer directly contacts the second dielectric layer.
    Type: Application
    Filed: November 18, 2014
    Publication date: May 19, 2016
    Inventors: Guillaume Bouche, Andy C. Wei, Sudharshanan Raghunthathan
  • Publication number: 20160141252
    Abstract: A device disclosed herein includes a plurality of spaced-apart fin structures formed in a semiconductor substrate so as to define an alignment/overlay mark trench. An alignment/overlay mark includes at least one insulating material positioned within the alignment/overlay mark trench. The alignment/overlay mark is devoid of any of the fin structures.
    Type: Application
    Filed: January 20, 2016
    Publication date: May 19, 2016
    Inventors: Andy C. Wei, Jeong Soo Kim, Francis M. Tambwe
  • Publication number: 20160093713
    Abstract: A transistor device includes a semiconductor substrate and a gate structure positioned above a surface of the semiconductor substrate. The gate structure includes a high-k gate insulation layer positioned above the surface of the semiconductor substrate and at least one work-function adjusting layer of material positioned above the high-k gate insulation layer, wherein an upper surface of the at least one work-function adjusting layer of material has a stepped profile when viewed in cross-section taken in a gate-width direction of the transistor device. The gate structure further includes a layer of conductive material positioned on the stepped upper surface of the at least one work-function adjusting layer of material.
    Type: Application
    Filed: December 9, 2015
    Publication date: March 31, 2016
    Inventors: Ruilong Xie, Xiuyu Cai, Andy C. Wei, Qi Zhang, Ajey Poovannummoottil Jacob, Michael Hargrove
  • Patent number: 9293462
    Abstract: Integrated circuits having silicide contacts with reduced contact resistance and methods for fabricating integrated circuits having silicide contacts with reduced contact resistance are provided. In an embodiment, a method for fabricating an integrated circuit includes providing a semiconductor substrate having selected source/drain regions and non-selected source/drain regions. The method forms a contact resistance modulation material over the selected source/drain regions. Further, the method forms a metal layer over the selected and non-selected source/drain regions. The method includes annealing the metal layer to form silicide contacts on the selected and non-selected source/drain regions.
    Type: Grant
    Filed: January 29, 2014
    Date of Patent: March 22, 2016
    Assignee: GLOBALFOUNDRIES, INC.
    Inventors: Shao Ming Koh, Guillaume Bouche, Jeremy A. Wahl, Andy C. Wei
  • Patent number: 9275890
    Abstract: One illustrative method disclosed herein includes forming a plurality of spaced-apart fin structures in a semiconductor substrate, wherein the fin structures define a portion of an alignment/overlay mark trench where at least a portion of an alignment/overlay mark will be formed, forming at least one layer of insulating material that overfills the alignment/overlay mark trench and removing excess portions of the layer of insulating material positioned above an upper surface of the plurality of fins to thereby define at least a portion of the alignment/overlay mark positioned within the alignment/overlay mark trench. A device disclosed herein includes a plurality of spaced-apart fin structures formed in a semiconductor substrate so as to partially define an alignment/overlay mark trench, an alignment/overlay mark consisting only of at least one insulating material positioned within the alignment/overlay mark trench, and a plurality of FinFET semiconductor devices formed in and above the substrate.
    Type: Grant
    Filed: March 15, 2013
    Date of Patent: March 1, 2016
    Assignee: GLOBALFOUNDRIES Inc.
    Inventors: Andy C. Wei, Jeong Soo Kim, Francis M. Tambwe
  • Patent number: 9236258
    Abstract: One method disclosed herein includes forming a sacrificial gate structure comprised of upper and lower sacrificial gate electrodes, performing at least one etching process to define a patterned upper sacrificial gate electrode comprised of a plurality of trenches that expose a portion of a surface of the lower sacrificial gate electrode and performing another etching process through the patterned upper sacrificial gate electrode to remove the lower sacrificial gate electrode and a sacrificial gate insulation layer and thereby define a first portion of a replacement gate cavity that is at least partially positioned under the patterned upper sacrificial gate electrode.
    Type: Grant
    Filed: April 23, 2014
    Date of Patent: January 12, 2016
    Assignee: GLOBALFOUNDRIES Inc.
    Inventors: Ruilong Xie, Xiuyu Cai, Andy C. Wei, Qi Zhang, Ajey Poovannummoottil Jacob, Michael Hargrove
  • Publication number: 20150372115
    Abstract: A method of forming a nanowire device includes patterning a plurality of semiconductor material layers such that each layer has first and second exposed end surfaces. The method further includes forming doped extension regions in the first and second exposed end surfaces of the semiconductor material layers. The method further includes, after forming the doped extension regions, forming epi semiconductor material in source and drain regions of the device.
    Type: Application
    Filed: June 18, 2014
    Publication date: December 24, 2015
    Inventors: Shao-Ming Koh, Guillaume Bouche, Jing Wan, Andy C. Wei