Abstract: Hybrid bonded turbine rotors and methods for manufacturing the same are provided. A hybrid bonded turbine rotor comprises a turbine disk and a plurality of turbine blades each metallurgically bonded to a corresponding raised blade attachment surface of a plurality of raised blade attachment surfaces of the turbine disk to define a bond plane located at a selected radial position. Turbine disk has a rim portion comprising a live rim of circumferentially continuous material and a plurality of live rim notches in an outer periphery of the turbine disk alternating with the plurality of raised blade attachment surfaces defining the outer periphery. The selected radial position is outboard of the live rim. Each pair of adjacent turbine blades defines a shank cavity therebetween. The shank cavity extends radially outwardly from the live rim and includes a live rim notch disposed below the bond plane and above the live rim.

Abstract: Methods are provided for manufacturing a shrouded bonded turbine rotor. A shrouded blade ring is formed. The shrouded blade ring is formed by bonding a unitary shroud ring to an assembled blade ring or assembling a plurality of shrouded turbine blade segments. The shrouded blade ring is bonded to a hub. The shrouded bonded turbine rotors are also provided. The shrouded bonded turbine rotor comprises a shrouded blade ring and a shroud. The shrouded blade ring comprises a plurality of turbine blade segments and a shroud. Each turbine blade segment comprises an airfoil portion including an airfoil having a root and a tip. The shroud covers the tip of each airfoil in the shrouded blade ring. A hub is bonded with the shrouded blade ring.

Abstract: Methods for manufacturing a turbine nozzle are provided. A plurality of nozzle segments is formed. Each nozzle segment comprises an endwall ring portion with at least one vane. The plurality of nozzle segments are connected to an annular endwall forming a segmented annular endwall concentric to the annular endwall with the at least one vane of each nozzle segment extending between the segmented annular endwall and the annular endwall.

Abstract: A cooling arrangement is provided for a gas turbine engine with a turbine section. The cooling arrangement includes a first conduit to receive cooling air that includes particles; a separator system coupled to the first conduit to receive the cooling air and configured to remove at least a portion of the particles to result in relatively clean cooling air and scavenge air including the portion of the particles; and a second conduit coupled to the separator system and configured to direct the relatively clean cooling air to the turbine section.

Abstract: Turbine nozzles and cooling systems for cooling slip joints therein are provided. The turbine nozzle has an endwall, a vane coupled to the endwall, a slip joint, and a plurality of airfoil quenching holes that cooperate with a plurality of endwall cooling holes. The vane comprises a leading edge and a trailing edge interconnected by a pressure sidewall and a suction sidewall and an end portion. The slip joint is between the end portion and the endwall. The airfoil quenching holes are defined through the pressure sidewall in the end portion. The endwall cooling holes are defined through the endwall along the pressure sidewall and in proximity to the leading edge. The airfoil quenching holes and endwall cooling holes are disposed adjacent the slip joint.

Abstract: Embodiments of a gas turbine engine component having sealed stress relief slots are provided, as are embodiments of a gas turbine engine containing such a component and embodiments of a method for fabricating such a component. In one embodiment, the gas turbine engine includes a core gas flow path, a secondary cooling flow path, and a turbine nozzle or other gas turbine engine component. The component includes, in turn, a component body through which the core gas flow path extends, a radially-extending wall projecting from the component body and into the secondary cooling flow path, and one or more stress relief slots formed in the radially-extending wall. The stress relief slots are filled with a high temperature sealing material, which impedes leakage between the second cooling and core gas flow paths and which fractures to alleviate thermomechanical stress within the radially-extending wall during operation of the gas turbine engine.

Abstract: An axially-split radial turbine includes a forward rotor section and an aft rotor section being mechanically and abuttingly coupled to one another along an annular interface that resides within a plane generally orthogonal to a rotational axis of the axially-split radial turbine. The axially-split radial turbine can be provided as part of a gas turbine engine.

Abstract: Bi-cast turbine nozzles and methods for cooling the same are provided. The bi-cast turbine nozzle comprises an endwall. A vane is coupled to the endwall. The vane comprises an end portion and a leading edge and a trailing edge interconnected by a pressure sidewall and a suction sidewall. A slip joint is provided between the end portion and the endwall. A plurality of cooling holes is defined through the endwall. The plurality of cooling holes is disposed adjacent the periphery of the slip joint along the pressure sidewall of the vane and in proximity to the leading edge of the vane.

Abstract: A turbine rotor blade is provided with for a turbine section of an engine that includes a shroud surrounding the rotor blade. The rotor blade includes a platform and an airfoil extending from the platform into a mainstream gas path. The airfoil includes a pressure side wall, a suction side wall joined to the pressure side wall at a leading edge and a trailing edge, a tip cap extending between the suction side wall and the pressure side wall, a first squealer tip extension extending from the pressure side wall at a first angle relative to the pressure side wall, the first squealer tip extension defining a first cooling hole that converges between an inlet and an outlet; an internal cooling circuit configured to deliver cooling air to a gap between the pressure side squealer tip extension and the shroud via the first cooling hole.

Abstract: A turbine blade includes a first side wall including a first tip edge, a second side wall opposite the first side wall and including a second tip edge, a tip wall between the first and second side walls, the tip wall recessed from the first tip edge of the first side wall and the second tip edge of the second side wall forming a coolant cavity, a tip recess cavity, a first parapet wall on the first side wall, and a second parapet wall on the second side wall, the coolant cavity defined by the tip wall, and the tip recess cavity defined by the tip wall, and the first and second parapet walls, a step formed between the first tip edge and the tip wall, a cooling hole through the first parapet wall, the step, and the tip wall, the cooling hole including an open and a closed channel section.

Abstract: A turbine rotor blade for a turbine section of an engine is provided. The rotor blade includes a platform and an airfoil extending from the platform into a mainstream gas path of the turbine section. The airfoil includes a pressure side wall, a suction side wall joined to the pressure side wall at a leading edge and a trailing edge, and a tip cap extending between the suction side wall and the pressure side wall. The rotor blade further includes an internal cooling circuit having a tip cap passage configured to deliver cooling air to the tip cap and a flow accelerator positioned within the tip cap passage of the internal cooling circuit.

Abstract: An axially-split radial turbine includes a forward rotor section and an aft rotor section being mechanically and abuttingly coupled to one another along an annular interface that resides within a plane generally orthogonal to a rotational axis of the axially-split radial turbine. The axially-split radial turbine can be provided as part of a gas turbine engine.

Abstract: Gas turbine engines and methods for cooling components thereof with mid-impeller bleed (MIB) cooling air having a pressure are provided. The gas turbine engine has a compressor comprising an impeller body and an impeller shroud at least partially surrounding the impeller body. The impeller shroud has a plurality of MIB openings disposed therein. At least one edge treatment is provided thereto. The edge treatment substantially preserves pressure of the cooling air during entrance into and discharge out of the MIB opening. The plurality of MIB openings may be extended MIB openings in a thickened impeller shroud. The centerline of the MIB openings may be oriented to be substantially aligned with an averaged local absolute flow velocity vector of the cooling air at the inlet section of the MIB opening in order to extract cooling air in a direction that has a vector component in a tangential, an axial, and a radial flow direction.

Abstract: Turbine blades and methods of forming modified turbine blades and turbine rotors for use in an engine are provided. In an embodiment, by way of example only, a turbine blade includes a platform and an airfoil. The platform includes a surface configured to define a portion of a flowpath, and the surface includes an initial contour configured to plastically deform into an intended final contour after an initial exposure of the blade to an operation of the engine. The airfoil extends from the platform.

Abstract: An air-cooled turbine blade and methods of manufacturing the blade are provided. The blade includes a suction side flow circuit formed within its interior and defined at least by an interior surface of a convex suction side wall, a pressure side flow circuit formed within the blade interior and defined at least by an interior surface of a concave pressure side wall, and a center flow circuit including a first section and a second section, the first section disposed between the suction side flow circuit and the pressure side flow circuit, and the second section in flow communication with the first section and a plurality of openings of a leading edge wall and defined at least partially by an interior surface of the leading edge wall.

Abstract: A turbine blade assembly includes an airfoil, a platform, and a first cover plate. A center flow path extends through the platform in communication with an internal cooling circuit of the airfoil, which extends from a first side of the platform. A second side of the platform is located opposite the platform from the first side. An edge of the platform extends between the first and second sides and, a first passage is formed between the first and second sides and includes a first inlet and a first outlet. The first passage extends from the center flow path toward the platform edge, and a first groove is formed on the second side of the platform and extends from the first outlet of the first passage toward the edge of the platform. The first cover plate is disposed over the second side of the platform covering the first groove.

Abstract: Disclosed herein is an apparatus comprising a disk coverplate for a turbine rotor, the disk coverplate comprising a plurality of cooling holes, wherein the distance between the centers of any two adjacent cooling holes is greater than twice the average diameter of the two adjacent cooling holes. A method to control turbine cooling air flow is also disclosed.

Abstract: A turbine blade includes a convex suction side wall, a concave pressure side wall, a tip wall, an internal cooling circuit, and a plurality of tip edge channels. The tip wall is recessed from a first tip edge of the suction side wall and a second tip edge of the concave pressure side wall to define a suction side wall tip section and a pressure side wall tip section, and the suction side wall tip section is shorter than the pressure side wall tip section. The internal cooling circuit is formed at least partially between the convex suction side wall, the concave pressure side wall, and the tip wall. The plurality of tip edge channels formed through the first tip edge of the convex suction side wall extend to the internal cooling circuit. Methods of manufacturing turbine blades are also provided.

Abstract: A turbine rotor disk is provided. The turbine rotor disk includes a hub, a ring attached to the hub, the ring including a plurality of posts extending radially outwardly and disposed around a circumference of the ring, each post including a first radially-extending face, a second radially-extending face, and a blade attachment surface extending axially between the first and second radially-extending faces, a main cooling air feed channel formed in each post and extending from the first radially-extending face toward the second radially-extending face, and a plurality of ancillary jet openings formed in each post and extending from the main cooling air feed channel to the blade attachment surface.

Abstract: A turbine blade includes a first side wall including a first tip edge, a second side wall opposite the first side wall and including a second tip edge, a tip wall between the first and second side walls, the tip wall recessed from the first tip edge of the first side wall and the second tip edge of the second side wall forming a coolant cavity, a tip recess cavity, a first parapet wall on the first side wall, and a second parapet wall on the second side wall, the coolant cavity defined by the tip wall, and the tip recess cavity defined by the tip wall, and the first and second parapet walls, a step formed between the first tip edge and the tip wall, a cooling hole through the first parapet wall, the step, and the tip wall, the cooling hole including an open and a closed channel section.