Patents by Inventor Arthur Cornfeld

Arthur Cornfeld has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11677037
    Abstract: A method of forming a multijunction solar cell that includes an InGaAs buffer layer and an InGaAlAs grading interlayer disposed below, and adjacent to, the InGaAs buffer layer. The grading interlayer achieves a transition in lattice constant from one solar subcell to another adjacent solar subcell.
    Type: Grant
    Filed: February 5, 2021
    Date of Patent: June 13, 2023
    Assignee: SolAero Technologies Corp.
    Inventors: Arthur Cornfeld, Mark A. Stan
  • Patent number: 11424381
    Abstract: The present disclosure provides a method of manufacturing a solar cell that includes providing a semiconductor growth substrate; depositing on said growth substrate a sequence of layers of semiconductor material forming a solar cell; applying a metal contact layer over said sequence of layers; affixing the adhesive polyimide surface of a permanent supporting substrate directly over said metal contact layer and permanently bonding it thereto by a thermocompressive technique; and removing the semiconductor growth substrate.
    Type: Grant
    Filed: June 10, 2020
    Date of Patent: August 23, 2022
    Assignee: SolAero Technologies Corp.
    Inventors: Arthur Cornfeld, Jeff Steinfeldt
  • Patent number: 11211509
    Abstract: A multijunction solar cell includes an InGaAs buffer layer and an InGaAlAs grading interlayer disposed below, and adjacent to, the InGaAs buffer layer. The grading interlayer achieves a transition in lattice constant from one solar subcell to another solar subcell.
    Type: Grant
    Filed: November 19, 2019
    Date of Patent: December 28, 2021
    Assignee: SolAero Technologies Corp.
    Inventors: Arthur Cornfeld, Mark A. Stan
  • Patent number: 11063168
    Abstract: An inverted metamorphic multijunction solar cell comprising: an upper first solar subcell having a first band gap; a middle second solar subcell disposed adjacent to the upper first solar subcell and having a second band gap smaller than said first band gap; a graded interlayer disposed adjacent to the middle second solar subcell and having a band gap that remains constant throughout its thickness; a lower third solar subcell disposed adjacent to said graded interlayer and having a fourth band gap that is smaller than said second band gap such that said third solar subcell is lattice mismatched with respect to said second solar subcell; a back surface field (BSF) layer disposed directly adjacent to the base layer of said lower third solar subcell; at least one distributed Bragg reflector (DBR) layer disposed directly adjacent to the back surface field (BSF) layer.
    Type: Grant
    Filed: October 29, 2019
    Date of Patent: July 13, 2021
    Assignee: SolAero Technologies Corp.
    Inventors: Mark A. Stan, Arthur Cornfeld
  • Publication number: 20210193858
    Abstract: A method of forming a multijunction solar cell that includes an InGaAs buffer layer and an InGaAlAs grading interlayer disposed below, and adjacent to, the InGaAs buffer layer. The grading interlayer achieves a transition in lattice constant from one solar subcell to another adjacent solar subcell.
    Type: Application
    Filed: February 5, 2021
    Publication date: June 24, 2021
    Applicant: SolAero Technologies Corp.
    Inventors: Arthur Cornfeld, Mark A. Stan
  • Patent number: 10825948
    Abstract: A solar cell comprising an epitaxial sequence of layers of semiconductor material forming a solar cell deposited using an MOCVD reactor; a metal layer disposed on top of the sequence of layers of semiconductor material, the metal layer including a top surface layer composed of gold or silver; a polymer film; depositing a first metallic adhesion layer disposed on the polymer film that has a coefficient of thermal expansion substantially different from that of the top surface layer on one surface of the polymer film; a second metallic adhesion layer deposited over the first metallic adhesion layer and having a different composition from the first metallic adhesion layer and having no chemical elements in common; and the second metallic adhesion layer of the polymer film being permanently bonded to the metal layer of the sequence of layers of semiconductor material by a thermocompressive diffusion bonding technique.
    Type: Grant
    Filed: January 3, 2019
    Date of Patent: November 3, 2020
    Assignee: SolAero Technologies Corp.
    Inventors: Michael Riley, Mark Stan, Arthur Cornfeld
  • Publication number: 20200335649
    Abstract: The present disclosure provides a method of manufacturing a solar cell that includes providing a semiconductor growth substrate; depositing on said growth substrate a sequence of layers of semiconductor material forming a solar cell; applying a metal contact layer over said sequence of layers; affixing the adhesive polyimide surface of a permanent supporting substrate directly over said metal contact layer and permanently bonding it thereto by a thermocompressive technique; and removing the semiconductor growth substrate.
    Type: Application
    Filed: June 10, 2020
    Publication date: October 22, 2020
    Applicant: SolAero Technologies Corp.
    Inventors: Arthur Cornfeld, Jeff Steinfeldt
  • Patent number: 10700232
    Abstract: A multijunction solar cell comprising at least a first subcell and a second subcell, a first alpha layer disposed over said first solar subcell grown using a surfactant and dopant including selenium or tellurium, the first alpha layer configured to prevent threading dislocations from propagating; a metamorphic grading interlayer disposed over and directly adjacent to said first alpha layer; a second alpha layer grown using a surfactant and dopant including selenium or tellurium over and disposed directly adjacent to said grading interlayer to prevent threading dislocations from propagating; wherein the second solar subcell is disposed over said grading interlayer such that the second solar subcell is lattice mismatched with respect to the first solar subcell.
    Type: Grant
    Filed: March 24, 2017
    Date of Patent: June 30, 2020
    Assignee: SolAero Technologies Corp.
    Inventors: Benjamin Cho, Yong Lin, Pravin Patel, Mark Stan, Arthur Cornfeld, Daniel McGlynn, Fred Newman
  • Patent number: 10693029
    Abstract: A method of forming a multijunction solar cell comprising at least a first subcell and a second subcell, the method including forming a first alpha layer over said first solar subcell using a surfactant and dopant including selenium or tellurium, the first alpha layer configured to prevent threading dislocations from propagating; forming a metamorphic grading interlayer over and directly adjacent to said first alpha layer; forming a second alpha layer using a surfactant and dopant including selenium or tellurium over and directly adjacent to said grading interlayer to prevent threading dislocations from propagating; and forming the second solar subcell over said grading interlayer such that the second solar subcell is lattice mismatched with respect to the first solar subcell.
    Type: Grant
    Filed: March 8, 2017
    Date of Patent: June 23, 2020
    Assignee: SolAero Technologies Corp.
    Inventors: Benjamin Cho, Yong Lin, Pravin Patel, Mark Stan, Arthur Cornfeld, Daniel McGlynn, Fred Newman
  • Publication number: 20200091364
    Abstract: A method of forming a multijunction solar cell comprising an upper subcell, a middle subcell, and a lower subcell comprising providing first substrate for the epitaxial growth of semiconductor material; forming a first solar subcell on said substrate having a first band gap; forming a second solar subcell over said first subcell having a second band gap smaller than said first band gap; and forming a grading interlayer over said second sub cell having a third band gap larger than said second band gap forming a third solar subcell having a fourth band gap smaller than said second band gap such that said third subcell is lattice mis-matched with respect to said second subcell.
    Type: Application
    Filed: November 19, 2019
    Publication date: March 19, 2020
    Applicant: SolAero Technologies Corp.
    Inventors: Arthur Cornfeld, Mark A. Stan
  • Patent number: 10553740
    Abstract: A multijunction solar cell includes an InGaAs buffer layer and an InGaAlAs grading interlayer disposed below, and adjacent to, the InGaAs buffer layer. The grading interlayer achieves a transition in lattice constant from one solar subcell to another solar subcell.
    Type: Grant
    Filed: April 27, 2018
    Date of Patent: February 4, 2020
    Assignee: SolAero Technologies Corp.
    Inventors: Arthur Cornfeld, Mark A. Stan
  • Patent number: 10541349
    Abstract: A method of manufacturing an inverted metamorphic multijunction solar cell is disclosed herein. The method includes forming a lattice constant transition material positioned between a first subcell and a second subcell using a metal organic chemical vapor deposition (MOCVD) reactor. The solar cell further includes at least one distributed Bragg reflector (DBR) layer directly adjacent a back surface field (BSF) layer.
    Type: Grant
    Filed: April 29, 2013
    Date of Patent: January 21, 2020
    Assignee: SolAero Technologies Corp.
    Inventors: Mark A. Stan, Arthur Cornfeld
  • Patent number: 10381501
    Abstract: The disclosure describes multi-junction solar cell structures that include two or more graded interlayers.
    Type: Grant
    Filed: February 15, 2017
    Date of Patent: August 13, 2019
    Assignee: SolAero Technologies Corp.
    Inventors: Yong Lin, Paul R. Sharps, Arthur Cornfeld, Pravin Patel, Mark A. Stan, Benjamin Cho
  • Patent number: 10381505
    Abstract: A multijunction solar cell includes an upper first solar subcell having a first band gap, a second solar subcell having a second band gap smaller than the first band gap, and a first graded interlayer composed of (InxGa1-x)yAl1-yAs adjacent to the second solar subcell. The first graded interlayer has a third band gap greater than the second band gap subject to the constraints of having the in-plane lattice parameter greater or equal to that of the second subcell and less than or equal to that of the third subcell, wherein 0<x<1 and 0<y<1, and x and y are selected such that the band gap of the first graded interlayer remains constant throughout its thickness at 1.5 eV. A third solar subcell is adjacent to the first graded interlayer and has a fourth band gap smaller than the second band gap such that the third subcell is lattice mismatched with respect to the second subcell.
    Type: Grant
    Filed: July 19, 2016
    Date of Patent: August 13, 2019
    Assignee: SolAero Technologies Corp.
    Inventors: Pravin Patel, Arthur Cornfeld, John Spann, Mark A. Stan, Benjamin Cho, Paul R. Sharps, Daniel J. Aiken
  • Patent number: 10374112
    Abstract: A multijunction solar cell includes an upper first solar subcell, a second solar subcell adjacent to the first solar subcell, a third solar subcell adjacent to the second solar subcell, and a graded interlayer adjacent to the third solar subcell. The graded interlayer has a band gap that is greater than the band gap of the third solar subcell and is composed of a compositionally step-graded series of (InxGa1-x)yAl1-yAs layers with monotonically changing lattice constant, with x and y having respective values such that the band gap of the graded interlayer remains constant throughout its thickness, and wherein 0<x<1 and 0<y<1. A fourth solar subcell is adjacent to the graded interlayer and is lattice mismatched with respect to the third solar subcell. The graded interlayer provides a transition in lattice constant from the third solar subcell to the fourth solar subcell. A lower fifth solar subcell is adjacent to the fourth solar subcell.
    Type: Grant
    Filed: February 17, 2016
    Date of Patent: August 6, 2019
    Assignee: SolAero Technologies Corp.
    Inventors: Arthur Cornfeld, Pravin Patel, Mark A. Stan, Benjamin Cho, Paul R. Sharps, Daniel J. Aiken, John Spann
  • Patent number: 10211361
    Abstract: A method of manufacturing a solar cell comprising providing a first semiconductor substrate with an epitaxial sequence of layers of semiconductor material forming a solar cell deposited over the first semiconductor substrate using an MOCVD reactor; depositing a metal layer on top of the sequence of layers of semiconductor material, the metal layer including a top surface layer composed of gold or silver; providing a polymer film; depositing a first metallic adhesion layer that has a coefficient of thermal expansion substantially different from that of the top surface layer on one surface of the polymer film; depositing a second metal adhesion layer over the first metallic adhesion layer and having a different composition from the first layer and having no chemical elements in common; and adjoining the second adhesion layer of the polymer film to the metal layer of the sequence of layers and permanently bonding it thereto by a thermocompressive diffusion bonding technique.
    Type: Grant
    Filed: July 27, 2016
    Date of Patent: February 19, 2019
    Assignee: SolAero Technologies Corp.
    Inventors: Michael Riley, Mark Stan, Arthur Cornfeld
  • Publication number: 20180351022
    Abstract: The disclosure describes multi-junction solar cell structures that include two or more graded interlayers.
    Type: Application
    Filed: February 15, 2017
    Publication date: December 6, 2018
    Inventors: Yong Lin, Paul R. Sharps, Arthur Cornfeld, Pravin Patel, Mark A. Stan, Benjamin Cho
  • Publication number: 20180269346
    Abstract: The present disclosure provides a method of manufacturing a solar cell that includes providing a semiconductor growth substrate; depositing on said growth substrate a sequence of layers of semiconductor material forming a solar cell; applying a metal contact layer over said sequence of layers; affixing the adhesive polyimide surface of a permanent supporting substrate directly over said metal contact layer and permanently bonding it thereto by a thermocompressive technique; and removing the semiconductor growth substrate.
    Type: Application
    Filed: May 24, 2018
    Publication date: September 20, 2018
    Applicant: SolAero Technologies Corp.
    Inventors: Arthur Cornfeld, Jeff Steinfeldt
  • Publication number: 20180248066
    Abstract: A multijunction solar cell includes an InGaAs buffer layer and an InGaAlAs grading interlayer disposed below, and adjacent to, the InGaAs buffer layer. The grading interlayer achieves a transition in lattice constant from one solar subcell to another solar subcell.
    Type: Application
    Filed: April 27, 2018
    Publication date: August 30, 2018
    Inventors: Arthur Cornfeld, Mark A. Stan
  • Patent number: 10026860
    Abstract: A method of forming a multijunction solar cell comprising an upper subcell, a middle subcell, and a lower subcell comprising providing first substrate for the epitaxial growth of semiconductor material; forming a first solar subcell on said substrate having a first band gap; forming a second solar subcell over said first subcell having a second band gap smaller than said first band gap; and forming a grading interlayer over said second sub cell having a third band gap larger than said second band gap forming a third solar subcell having a fourth band gap smaller than said second band gap such that said third subcell is lattice mis-matched with respect to said second subcell.
    Type: Grant
    Filed: July 31, 2013
    Date of Patent: July 17, 2018
    Assignee: SolAero Technologies Corp.
    Inventors: Arthur Cornfeld, Mark A. Stan