Patents by Inventor Arthur Cornfeld

Arthur Cornfeld has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9018519
    Abstract: The present disclosure provides a method of manufacturing a solar cell that includes providing a semiconductor growth substrate; depositing on said growth substrate a sequence of layers of semiconductor material forming a solar cell; applying a metal contact layer over said sequence of layers; affixing the adhesive polyimide surface of a permanent supporting substrate directly over said metal contact layer and permanently bonding it thereto by a thermocompressive technique; and removing the semiconductor growth substrate.
    Type: Grant
    Filed: July 12, 2012
    Date of Patent: April 28, 2015
    Assignee: SolAero Technologies Corp.
    Inventors: Arthur Cornfeld, Jeff Steinfeldt
  • Patent number: 9018521
    Abstract: A multijunction solar cell comprising an upper first solar subcell having a first band gap; a middle second solar subcell adjacent to the first solar subcell and having a second band gap smaller than the first band gap; a graded interlayer adjacent to the second solar subcell; the graded interlayer having a third band gap greater than the second band gap; a third solar subcell adjacent to the interlayer, the third subcell having a fourth band gap smaller than the second band gap such that the third subcell is lattice mismatched with respect to the second subcell; and a distributed Bragg reflector (DBR) layer adjacent to the upper first subcell.
    Type: Grant
    Filed: March 3, 2010
    Date of Patent: April 28, 2015
    Assignee: SolAero Technologies Corp.
    Inventor: Arthur Cornfeld
  • Publication number: 20150107658
    Abstract: A multijunction solar cell including an upper first solar subcell having a first band gap; a second solar subcell adjacent to the first solar subcell and having a second band gap smaller than the first band gap; a first graded interlayer adjacent to the second solar subcell; the first graded interlayer having a third band gap greater than the second band gap; and a third solar subcell adjacent to the first graded interlayer, the third subcell having a fourth band gap smaller than the second band gap such that the third subcell is lattice mismatched with respect to the second subcell. A second graded interlayer is provided adjacent to the third solar subcell; the second graded interlayer having a fifth band gap greater than the fourth band gap; and a lower fourth solar subcell is provided adjacent to the second graded interlayer, the lower fourth subcell having a sixth band gap smaller than the fourth band gap such that the fourth subcell is lattice mismatched with respect to the third subcell.
    Type: Application
    Filed: April 2, 2014
    Publication date: April 23, 2015
    Applicant: Emcore Soloar Power, Inc.
    Inventors: Arthur Cornfeld, Benjamin Cho
  • Publication number: 20150090321
    Abstract: A method of forming a multijunction solar cell comprising at least an upper subcell, a middle subcell, and a lower subcell, the method including forming a first alpha layer over said middle solar subcell using a surfactant and dopant including selenium, the first alpha layer configured to prevent threading dislocations from propagating; forming a metamorphic grading interlayer over and directly adjacent to said first alpha layer; forming a second alpha layer using a surfactant and dopant including selenium over and directly adjacent to said grading interlayer to prevent threading dislocations from propagating; and forming a lower solar subcell over said grading interlayer such that said lower solar subcell is lattice mismatched with respect to said middle solar subcell.
    Type: Application
    Filed: October 2, 2013
    Publication date: April 2, 2015
    Applicant: Emcore Solar Power, Inc.
    Inventors: Benjamin Cho, Yong Lin, Pravin Patel, Mark A. Stan, Arthur Cornfeld, Daniel McGlynn, Fred Newman
  • Patent number: 8987042
    Abstract: A method of forming a multijunction solar cell including an upper subcell, a middle subcell, and a lower subcell by providing a substrate for the epitaxial growth of semiconductor material; forming a first solar subcell on the substrate having a first band gap; forming a second solar subcell over the first solar subcell having a second band gap smaller than the first band gap; forming a graded interlayer over the second subcell, the graded interlayer having a third band gap greater than the second band gap; forming a third solar subcell over the graded interlayer having a fourth band gap smaller than the second band gap such that the third subcell is lattice mismatched with respect to the second subcell; and forming a contact composed of a sequence of layers over the first subcell at a temperature of 280° C. or less and having a contact resistance of less than 5×10?4 ohms-cm2.
    Type: Grant
    Filed: May 22, 2014
    Date of Patent: March 24, 2015
    Assignee: SolAero Technologies Corp.
    Inventors: Tansen Varghese, Arthur Cornfeld
  • Publication number: 20150059837
    Abstract: A multijunction solar cell including a contact layer with sulfur passivation on the surface of the contact layer adjacent to the window layer overlying the top subcell of the solar cell. The passivation is performed by application of a solution of ammonium sulphide.
    Type: Application
    Filed: August 30, 2013
    Publication date: March 5, 2015
    Applicant: Emcore Solar Power, Inc.
    Inventor: Arthur Cornfeld
  • Publication number: 20150040972
    Abstract: An inverted metamorphic multijunction solar cell including a contact layer with sulfur passivation on the surface of the contact layer.
    Type: Application
    Filed: August 12, 2013
    Publication date: February 12, 2015
    Applicant: Emcore Solar Power, Inc.
    Inventor: Arthur Cornfeld
  • Publication number: 20150034152
    Abstract: A multijunction solar cell including a window layer with sulfur passivation on the surface of the window layer adjacent to the contact layer overlying the top subcell of the solar cell. The passivation is performed by application of a solution of ammonium sulphide.
    Type: Application
    Filed: July 30, 2013
    Publication date: February 5, 2015
    Applicant: Emcore Solar Power, Inc.
    Inventor: Arthur Cornfeld
  • Publication number: 20150034151
    Abstract: An inverted metamorphic multijunction solar cell including a window layer with sulfur passivation on the surface of the window layer of the top solar subcell.
    Type: Application
    Filed: July 30, 2013
    Publication date: February 5, 2015
    Applicant: Emcore Solar Power, Inc.
    Inventor: Arthur Cornfeld
  • Publication number: 20140373905
    Abstract: A multijunction solar cell including an upper first solar subcell; a second solar subcell adjacent to the first solar subcell; a first graded interlayer adjacent to the second solar subcell; a third solar subcell adjacent to the first graded interlayer such that the third subcell is lattice mismatched with respect to the second subcell. A second graded interlayer is provided adjacent to the third solar subcell, and a lower fourth solar subcell is provided adjacent to the second graded interlayer, such that the fourth subcell is lattice mismatched with respect to the third subcell. An encapsulating layer composed of silicon nitride or titanium oxide disposed on the top surface of the solar cell, and an antireflection coating layer disposed over the encapsulating layer.
    Type: Application
    Filed: June 19, 2013
    Publication date: December 25, 2014
    Applicant: Emcore Solar Power, Inc.
    Inventor: Arthur Cornfeld
  • Publication number: 20140370648
    Abstract: Inverted metamorphic multijunction solar cells having a heterojunction middle subcell and a graded interlayer, and methods of making same, are disclosed herein. The present disclosure provides a method of manufacturing a solar cell using an MOCVD process, wherein the graded interlayer is composed of (InxGa1-x)y Al1-yAs, and is formed in the MOCVD reactor so that it is compositionally graded to lattice match the middle second subcell on one side and the lower third subcell on the other side, with the values for x and y computed and the composition of the graded interlayer determined so that as the layer is grown in the MOCVD reactor, the band gap of the graded interlayer remains constant at 1.5 eV throughout the thickness of the graded interlayer.
    Type: Application
    Filed: August 29, 2014
    Publication date: December 18, 2014
    Inventors: Mark A. Stan, Arthur Cornfeld
  • Patent number: 8895342
    Abstract: Inverted metamorphic multijunction solar cells having a heterojunction middle subcell and a graded interlayer, and methods of making same, are disclosed herein. The present disclosure provides a method of manufacturing a solar cell using an MOCVD process, wherein the graded interlayer is composed of (InxGa1-x)yAl1-yAs, and is formed in the MOCVD reactor so that it is compositionally graded to lattice match the middle second subcell on one side and the lower third subcell on the other side, with the values for x and y computed and the composition of the graded interlayer determined so that as the layer is grown in the MOCVD reactor, the band gap of the graded interlayer remains constant at 1.5 eV throughout the thickness of the graded interlayer.
    Type: Grant
    Filed: May 17, 2012
    Date of Patent: November 25, 2014
    Assignee: Emcore Solar Power, Inc.
    Inventors: Mark A. Stan, Arthur Cornfeld
  • Publication number: 20140342494
    Abstract: A method of forming a multijunction solar cell including an upper subcell, a middle subcell, and a lower subcell by providing a substrate for the epitaxial growth of semiconductor material; forming a first solar subcell on the substrate having a first band gap; forming a second solar subcell over the first solar subcell having a second band gap smaller than the first band gap; forming a graded interlayer over the second subcell, the graded interlayer having a third band gap greater than the second band gap; forming a third solar subcell over the graded interlayer having a fourth band gap smaller than the second band gap such that the third subcell is lattice mismatched with respect to the second subcell; and forming a contact composed of a sequence of layers over the first subcell at a temperature of 280° C. or less and having a contact resistance of less than 5×10?4 ohms-cm2.
    Type: Application
    Filed: May 22, 2014
    Publication date: November 20, 2014
    Applicant: Emcore Solar Power, Inc.
    Inventors: Tansen Varghese, Arthur Cornfeld
  • Patent number: 8778199
    Abstract: The present disclosure provides a process for manufacturing a solar cell by selectively freeing an epitaxial layer from a single crystal substrate upon which it was grown. In some embodiments the process includes, among other things, providing a first substrate; depositing a separation layer on said first substrate; depositing on said separation layer a sequence of layers of semiconductor material forming a solar cell; mounting and bonding a flexible support on top of the sequence of layers; etching said separation layer while applying an agitating action to the etchant solution so as to remove said flexible support with said epitaxial layer from said first substrate.
    Type: Grant
    Filed: May 7, 2012
    Date of Patent: July 15, 2014
    Assignee: Emoore Solar Power, Inc.
    Inventors: Arthur Cornfeld, Daniel McGlynn, Tansen Varghese
  • Publication number: 20140166067
    Abstract: A system for generating electrical power from solar radiation utilizing a thin film III-V compound multijunction semiconductor solar cell mounted on a support in a non-planar configuration is disclosed herein.
    Type: Application
    Filed: February 21, 2014
    Publication date: June 19, 2014
    Applicant: Emcore Solar Power, Inc.
    Inventors: Daniel McGlynn, Paul R. Sharps, Arthur Cornfeld, Mark A. Stan
  • Patent number: 8753918
    Abstract: A method of forming a solar cell including: providing a semiconductor body including at least one photoactive junction; forming a semiconductor contact layer composed of GaAs deposited over the semiconductor body; and depositing a metal contact layer including a germanium layer and a palladium layer over the semiconductor contact layer so that the specific contact resistance is less than 5×10?4 ohms-cm2.
    Type: Grant
    Filed: September 4, 2012
    Date of Patent: June 17, 2014
    Assignee: Emcore Solar Power, Inc.
    Inventors: Tansen Varghese, Arthur Cornfeld
  • Publication number: 20140116500
    Abstract: A method of manufacturing a mounted solar cell by providing a first substrate; depositing on the first substrate a sequence of layers of semiconductor material to form a multijunction solar cell using an MOCVD process; depositing a metal electrode layer on its surface of the layers of semiconductor material; attaching a metallic flexible film comprising a nickel-cobalt ferrous alloy material, or a nickel iron alloy material, directly to the surface of the metal electrode layer of the semiconductor solar cell. The first substrate is removed, and an electrical interconnection member is attached to the solar cell.
    Type: Application
    Filed: March 14, 2013
    Publication date: May 1, 2014
    Applicant: Emcore Solar Power, Inc.
    Inventors: Mark A. Stan, Chelsea Mackos, Paul R. Sharps, Cory Tourino, Arthur Cornfeld
  • Publication number: 20140102529
    Abstract: A solar cell interconnect assembly and a method for manufacturing the same are provided. In an embodiment, the method may include: providing a solar cell having an interconnect member formed thereon, the interconnect member comprising a metallic part formed on a surface of the solar cell and a first precursor layer formed over the metallic part; providing an interconnector comprising a second precursor layer at a surface thereof; heating the interconnector and the interconnect member to a temperature equal to or above a eutectic temperature of the materials of the first and second precursor layers and pressing one of them against the other so as to form a eutectic liquid phase; and isothermal solidifying the eutectic liquid to form a bonding layer of eutectic alloy.
    Type: Application
    Filed: January 14, 2013
    Publication date: April 17, 2014
    Applicant: Emcore Solar Power, Inc.
    Inventors: Cory Tourino, Arthur Cornfeld, Pravin Patel, Andreea Boca
  • Patent number: 8686282
    Abstract: A system for generating electrical power from solar radiation utilizing a thin film III-V compound multijunction semiconductor solar cell mounted on a support in a non-planar configuration is disclosed herein.
    Type: Grant
    Filed: July 19, 2013
    Date of Patent: April 1, 2014
    Assignee: Emcore Solar Power, Inc.
    Inventors: Daniel McGlynn, Paul R. Sharps, Arthur Cornfeld, Mark A. Stan
  • Publication number: 20130312818
    Abstract: A method of forming a multijunction solar cell comprising an upper subcell, a middle subcell, and a lower subcell comprising providing first substrate for the epitaxial growth of semiconductor material; forming a first solar subcell on said substrate having a first band gap; forming a second solar subcell over said first subcell having a second band gap smaller than said first band gap; and forming a grading interlayer over said second sub cell having a third band gap larger than said second band gap forming a third solar subcell having a fourth band gap smaller than said second band gap such that said third subcell is lattice mis-matched with respect to said second subcell.
    Type: Application
    Filed: July 31, 2013
    Publication date: November 28, 2013
    Applicant: Emcore Solar Power, Inc.
    Inventors: Arthur Cornfeld, Mark A. Stan