Patents by Inventor Arthur M. Howald

Arthur M. Howald has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11929235
    Abstract: Systems and methods for tuning a megahertz radio frequency (RF) generator within a cycle of operation of a kilohertz (kHz) RF generator are described. In one of the methods, a predetermined periodic waveform is provided to a processor. The processor uses a computer-based model to determine plurality of frequency parameters for the predetermined periodic waveform. The frequency parameters are applied to the megahertz RF generator to generate an RF signal having the frequency parameters during one or more cycles of operation of the kilohertz RF generator.
    Type: Grant
    Filed: May 6, 2020
    Date of Patent: March 12, 2024
    Assignee: Lam Research Corporation
    Inventors: Arthur M. Howald, John C. Valcore, Jr.
  • Publication number: 20220165543
    Abstract: Systems and methods for tuning a megahertz radio frequency (RF) generator within a cycle of operation of a kilohertz (kHz) RF generator are described. In one of the methods, a predetermined periodic waveform is provided to a processor. The processor uses a computer-based model to determine plurality of frequency parameters for the predetermined periodic waveform. The frequency parameters are applied to the megahertz RF generator to generate an RF signal having the frequency parameters during one or more cycles of operation of the kilohertz RF generator.
    Type: Application
    Filed: May 6, 2020
    Publication date: May 26, 2022
    Inventors: Arthur M. Howald, John C. Valcore, Jr.
  • Patent number: 10911081
    Abstract: Systems and methods for reducing reflected towards a higher frequency radio frequency (RF) generator during a period of a lower frequency RF generator and for using a relationship to reduce reflected power are described. By tuning the higher frequency RF generator during the period of the lower frequency RF generator, precise control of the higher frequency RF generator is achieved for reducing power reflected towards the higher frequency RF generator. Moreover, by using the relationship to reduce the reflected power, time is saved during processing of a wafer.
    Type: Grant
    Filed: October 31, 2019
    Date of Patent: February 2, 2021
    Assignee: Lam Research Corporation
    Inventors: Arthur M. Howald, John C. Valcore, Jr., Andrew Fong, David Hopkins
  • Patent number: 10853444
    Abstract: Systems and methods for tuning an impedance matching network in a step-wise fashion are described. By tuning the impedance matching network in a step-wise fashion instead of directly to achieve optimum values of a radio frequency (RF) and a combined variable capacitance, processing of a wafer using the tuned optimal values becomes feasible.
    Type: Grant
    Filed: March 23, 2020
    Date of Patent: December 1, 2020
    Assignee: Lam Research Corporation
    Inventors: Arthur M. Howald, John C. Valcore, Jr., Andrew Fong, David Hopkins
  • Patent number: 10832979
    Abstract: An iterative etch process includes a plurality of cycles performed in a successive manner on a substrate. Each cycle of the plurality of cycles includes a deposition phase and an activation phase. The deposition phase is performed before the activation phase in each cycle. The deposition phase is defined as a plasma-based process to enable removal of a particular material from a surface of the substrate. The activation phase is defined as a plasma-based process to remove the particular material from the surface of the substrate. One or more feedback control signals are acquired during the iterative etch process, correlated to a condition of the substrate, and analyzed to determine the condition of the substrate. One or more process parameters of the iterative etch process is/are adjusted based on the condition of the substrate as determined by analyzing the one or more feedback control signals.
    Type: Grant
    Filed: February 22, 2018
    Date of Patent: November 10, 2020
    Assignee: Lam Research Corporation
    Inventors: Arthur M. Howald, John Valcore, Jr., Henry Stephen Povolny
  • Patent number: 10762266
    Abstract: Systems and methods for segmenting an impedance matching model are described. One of the methods includes receiving the impedance matching model. The impedance matching model represents an impedance matching circuit, which is coupled to an RF generator via an RF cable and to a plasma chamber via an RF transmission line. The method further includes segmenting the impedance matching model into two or more modules of a first set. Each module includes a series circuit and a shunt circuit. The shunt circuit is coupled to the series circuit. The series circuit of the first module is coupled to a cable model and the series circuit of the second module is coupled to an RF transmission model. The series circuit and the shunt circuit of the first module are coupled to the series circuit of the second module. The shunt circuit of the second module is coupled to the RF transmission model.
    Type: Grant
    Filed: November 6, 2019
    Date of Patent: September 1, 2020
    Assignee: Lam Research Corporation
    Inventors: John C. Valcore, Jr., Arthur M. Howald
  • Publication number: 20200218774
    Abstract: Systems and methods for tuning an impedance matching network in a step-wise fashion are described. By tuning the impedance matching network in a step-wise fashion instead of directly to achieve optimum values of a radio frequency (RF) and a combined variable capacitance, processing of a wafer using the tuned optimal values becomes feasible.
    Type: Application
    Filed: March 23, 2020
    Publication date: July 9, 2020
    Inventors: Arthur M. Howald, John C. Valcore, JR., Andrew Fong, David Hopkins
  • Patent number: 10621265
    Abstract: Systems and methods for tuning an impedance matching network in a step-wise fashion are described. By tuning the impedance matching network in a step-wise fashion instead of directly to achieve optimum values of a radio frequency (RF) and a combined variable capacitance, processing of a wafer using the tuned optimal values becomes feasible.
    Type: Grant
    Filed: May 9, 2019
    Date of Patent: April 14, 2020
    Assignee: Lam Research Corporation
    Inventors: Arthur M. Howald, John C. Valcore, Jr., Andrew Fong, David Hopkins
  • Publication number: 20200074034
    Abstract: Systems and methods for segmenting an impedance matching model are described. One of the methods includes receiving the impedance matching model. The impedance matching model represents an impedance matching circuit, which is coupled to an RF generator via an RF cable and to a plasma chamber via an RF transmission line. The method further includes segmenting the impedance matching model into two or more modules of a first set. Each module includes a series circuit and a shunt circuit. The shunt circuit is coupled to the series circuit. The series circuit of the first module is coupled to a cable model and the series circuit of the second module is coupled to an RF transmission model. The series circuit and the shunt circuit of the first module are coupled to the series circuit of the second module. The shunt circuit of the second module is coupled to the RF transmission model.
    Type: Application
    Filed: November 6, 2019
    Publication date: March 5, 2020
    Inventors: John C. Valcore, JR., Arthur M. Howald
  • Publication number: 20200067545
    Abstract: Systems and methods for reducing reflected towards a higher frequency radio frequency (RF) generator during a period of a lower frequency RF generator and for using a relationship to reduce reflected power are described. By tuning the higher frequency RF generator during the period of the lower frequency RF generator, precise control of the higher frequency RF generator is achieved for reducing power reflected towards the higher frequency RF generator. Moreover, by using the relationship to reduce the reflected power, time is saved during processing of a wafer.
    Type: Application
    Filed: October 31, 2019
    Publication date: February 27, 2020
    Inventors: Arthur M. Howald, John C. Valcore, Jr., Andrew Fong, David Hopkins
  • Patent number: 10474780
    Abstract: Systems and methods for segmenting an impedance matching model are described. One of the methods includes receiving the impedance matching model. The impedance matching model represents an impedance matching circuit, which is coupled to an RF generator via an RF cable and to a plasma chamber via an RF transmission line. The method further includes segmenting the impedance matching model into two or more modules of a first set. Each module includes a series circuit and a shunt circuit. The shunt circuit is coupled to the series circuit. The series circuit of the first module is coupled to a cable model and the series circuit of the second module is coupled to an RF transmission model. The series circuit and the shunt circuit of the first module are coupled to the series circuit of the second module. The shunt circuit of the second module is coupled to the RF transmission model.
    Type: Grant
    Filed: September 28, 2017
    Date of Patent: November 12, 2019
    Assignee: Lam Research Corporation
    Inventors: John C. Valcore, Jr., Arthur M. Howald
  • Patent number: 10469108
    Abstract: Systems and methods for reducing reflected towards a higher frequency radio frequency (RF) generator during a period of a lower frequency RF generator and for using a relationship to reduce reflected power are described. By tuning the higher frequency RF generator during the period of the lower frequency RF generator, precise control of the higher frequency RF generator is achieved for reducing power reflected towards the higher frequency RF generator. Moreover, by using the relationship to reduce the reflected power, time is saved during processing of a wafer.
    Type: Grant
    Filed: April 14, 2016
    Date of Patent: November 5, 2019
    Assignee: Lam Research Corporation
    Inventors: Arthur M. Howald, John C. Valcore, Jr., Andrew Fong, David Hopkins
  • Publication number: 20190272306
    Abstract: Systems and methods for tuning an impedance matching network in a step-wise fashion are described. By tuning the impedance matching network in a step-wise fashion instead of directly to achieve optimum values of a radio frequency (RF) and a combined variable capacitance, processing of a wafer using the tuned optimal values becomes feasible.
    Type: Application
    Filed: May 9, 2019
    Publication date: September 5, 2019
    Inventors: Arthur M. Howald, John C. Valcore, JR., Andrew Fong, David Hopkins
  • Patent number: 10403482
    Abstract: Systems and methods for tuning an impedance matching network in a step-wise fashion for each state are described. By tuning the impedance matching network in a step-wise fashion for each state instead of directly achieving optimum values of a radio frequency (RF) for each state and directly achieving an optimal value of a combined variable capacitance for each state, processing of a wafer using the tuned optimal values becomes feasible.
    Type: Grant
    Filed: June 27, 2017
    Date of Patent: September 3, 2019
    Assignee: Lam Research Corporation
    Inventors: Arthur M. Howald, John C. Valcore, Jr., Andrew Fong, David Hopkins
  • Publication number: 20190259674
    Abstract: An iterative etch process includes a plurality of cycles performed in a successive manner on a substrate. Each cycle of the plurality of cycles includes a deposition phase and an activation phase. The deposition phase is performed before the activation phase in each cycle. The deposition phase is defined as a plasma-based process to enable removal of a particular material from a surface of the substrate. The activation phase is defined as a plasma-based process to remove the particular material from the surface of the substrate. One or more feedback control signals are acquired during the iterative etch process, correlated to a condition of the substrate, and analyzed to determine the condition of the substrate. One or more process parameters of the iterative etch process is/are adjusted based on the condition of the substrate as determined by analyzing the one or more feedback control signals.
    Type: Application
    Filed: February 22, 2018
    Publication date: August 22, 2019
    Inventors: Arthur M. Howald, John Valcore, JR., Henry Stephen Povolny
  • Patent number: 10296676
    Abstract: Systems and methods for tuning an impedance matching network in a step-wise fashion are described. By tuning the impedance matching network in a step-wise fashion instead of directly to achieve optimum values of a radio frequency (RF) and a combined variable capacitance, processing of a wafer using the tuned optimal values becomes feasible.
    Type: Grant
    Filed: March 4, 2016
    Date of Patent: May 21, 2019
    Assignee: Lam Research Corporation
    Inventors: Arthur M. Howald, John C. Valcore, Jr., Andrew Fong, David Hopkins
  • Patent number: 10276350
    Abstract: Systems and methods for tuning an impedance matching network in a step-wise fashion for each state transition are described. By tuning the impedance matching network in a step-wise fashion for each state transition instead of directly achieving an optimal value of a combined variable capacitance for each state, processing of a wafer using the tuned optimal values becomes feasible.
    Type: Grant
    Filed: April 14, 2016
    Date of Patent: April 30, 2019
    Assignee: Lam Research Corporation
    Inventors: Arthur M. Howald, John C. Valcore, Jr., Andrew Fong, David Hopkins
  • Patent number: 10256078
    Abstract: Systems and methods for tuning a radio frequency (RF) generator are described. One of the methods includes supplying, by a high frequency RF generator, a high frequency RF signal to the IMN. The method includes accessing a plurality of measurement values of a variable measured at an output of the high frequency RF generator to generate a parameter. The variable is measured during a plurality of cycles of operation of a low frequency RF generator. The measurement values are associated with a plurality of values of power supplied by the high frequency RF generator. The method includes determining, for one of the cycles, a value of a frequency of the high frequency RF generator and a value of a factor associated with a shunt circuit of the IMN for which there is an increase in efficiency in power delivered by the high frequency RF generator.
    Type: Grant
    Filed: May 22, 2018
    Date of Patent: April 9, 2019
    Assignee: Lam Research Corporation
    Inventors: Arthur M. Howald, John C. Valcore, Jr., Bradford J. Lyndaker
  • Publication number: 20190027342
    Abstract: Systems and methods for tuning a radio frequency (RF) generator are described. One of the methods includes supplying, by a high frequency RF generator, a high frequency RF signal to the IMN. The method includes accessing a plurality of measurement values of a variable measured at an output of the high frequency RF generator to generate a parameter. The variable is measured during a plurality of cycles of operation of a low frequency RF generator. The measurement values are associated with a plurality of values of power supplied by the high frequency RF generator. The method includes determining, for one of the cycles, a value of a frequency of the high frequency RF generator and a value of a factor associated with a shunt circuit of the IMN for which there is an increase in efficiency in power delivered by the high frequency RF generator.
    Type: Application
    Filed: May 22, 2018
    Publication date: January 24, 2019
    Inventors: Arthur M. Howald, John C. Valcore, JR., Bradford J. Lyndaker
  • Patent number: 10020168
    Abstract: Systems and methods for tuning a radio frequency (RF) generator are described. One of the methods includes supplying, by a high frequency RF generator, a high frequency RF signal to the IMN. The method includes accessing a plurality of measurement values of a variable measured at an output of the high frequency RF generator to generate a parameter. The variable is measured during a plurality of cycles of operation of a low frequency RF generator. The measurement values are associated with a plurality of values of power supplied by the high frequency RF generator. The method includes determining, for one of the cycles, a value of a frequency of the high frequency RF generator and a value of a factor associated with a shunt circuit of the IMN for which there is an increase in efficiency in power delivered by the high frequency RF generator.
    Type: Grant
    Filed: July 20, 2017
    Date of Patent: July 10, 2018
    Assignee: Lam Research Corporation
    Inventors: Arthur M. Howald, John C. Valcore, Jr., Bradford J. Lyndaker