Patents by Inventor Atsushi Yusa

Atsushi Yusa has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20220132660
    Abstract: A three-dimensional molded circuit component, includes: a base member which includes a metal part and a resin part; a circuit pattern which is formed on the resin part; and a mounted component which is mounted on the base member, and is electrically connected to the circuit pattern. The resin part includes a resin thin film as a portion thereof, which includes a thermoplastic resin, of which a thickness is in the range of 0.01 mm to 0.5 mm, and which is formed on the metal part. The mounted component is arranged on the metal part via the resin thin film.
    Type: Application
    Filed: January 6, 2022
    Publication date: April 28, 2022
    Applicant: MAXELL, LTD.
    Inventors: Atsushi YUSA, Satoshi YAMAMOTO, Akiko KITO, Hironori OTA, Hideto GOTO, Naoki USUKI
  • Patent number: 11310918
    Abstract: A method for producing a plated part, includes: forming, on a surface of a base member, a catalyst activity inhibiting layer containing a polymer which has at least one of an amide group and an amino group; irradiating with light or heating a part of the surface of the base member on which the catalyst activity inhibiting layer is formed; applying an electroless plating catalyst to the surface of the base member heated or irradiated with the light; and bringing an electroless plating solution into contact with the surface of the base member to which the electroless plating catalyst is applied, to form an electroless plating film at a light-irradiated portion or a heated portion of the surface.
    Type: Grant
    Filed: April 13, 2021
    Date of Patent: April 19, 2022
    Assignee: MAXELL, LTD.
    Inventors: Naoki Usuki, Akiko Kito, Atsushi Yusa
  • Patent number: 11260564
    Abstract: A method for producing a foam-molded product by using a plasticizing cylinder, includes: plasticizing and melting the thermoplastic resin to provide the molten resin in a plasticization zone of the plasticizing cylinder; introducing a pressurized fluid containing the physical foaming agent at a fixed pressure into a starvation zone of the plasticizing cylinder to retain the starvation zone at the fixed pressure; allowing the molten resin to be in the starved state in the starvation zone; bringing the molten resin in contact with the pressurized fluid containing the physical foaming agent at the fixed pressure, in the starvation zone in a state in which the starvation zone is retained at the fixed pressure; and molding the molten resin having been brought in contact with the pressurized fluid containing the physical foaming agent into the foam-molded product.
    Type: Grant
    Filed: December 17, 2019
    Date of Patent: March 1, 2022
    Assignee: MAXELL, LTD.
    Inventors: Atsushi Yusa, Hideto Goto, Satoshi Yamamoto
  • Patent number: 11259410
    Abstract: A three-dimensional molded circuit component, includes: a base member which includes a metal part and a resin part; a circuit pattern which is formed on the resin part; and a mounted component which is mounted on the base member, and is electrically connected to the circuit pattern. The resin part includes a resin thin film as a portion thereof, which includes a thermoplastic resin, of which a thickness is in the range of 0.01 mm to 0.5 mm, and which is formed on the metal part. The mounted component is arranged on the metal part via the resin thin film.
    Type: Grant
    Filed: October 25, 2018
    Date of Patent: February 22, 2022
    Assignee: MAXELL, LTD.
    Inventors: Atsushi Yusa, Satoshi Yamamoto, Akiko Kito, Hironori Ota, Hideto Goto, Naoki Usuki
  • Patent number: 11241816
    Abstract: An apparatus for producing a foam-molded product, including a plasticizing cylinder which has a plasticization zone for plasticizing and melting a thermoplastic resin into a molten resin and a starvation zone for allowing the molten resin to be in a starved state and which is formed with an introducing port for introducing a physical foaming agent into the starvation zone; and a physical foaming agent supply mechanism which supplies the physical foaming agent to the plasticizing cylinder via the introducing port, wherein the introducing port is open at all times, and the physical foaming agent having a fixed pressure is continuously introduced into the starvation zone from the physical foaming agent supply mechanism via the introducing port during the producing of the foam-molded product.
    Type: Grant
    Filed: March 17, 2020
    Date of Patent: February 8, 2022
    Assignee: MAXELL, LTD.
    Inventors: Atsushi Yusa, Satoshi Yamamoto, Hideto Goto
  • Patent number: 11207809
    Abstract: A producing method for producing a foam-molded product by using a plasticizing cylinder having, from an upstream side in the following order: a plasticization zone, a flow rate adjusting zone and a starvation zone, the producing method includes: plasticizing and melting a thermoplastic resin into a molten resin in the plasticization zone; adjusting a flow rate of the molten resin in the flow rate adjusting zone; allowing the molten resin to be in a starved state in the starvation zone; introducing a pressurized fluid containing the physical foaming agent having a fixed pressure into the starvation zone so as to retain the starvation zone at the fixed pressure; bringing the molten resin in the starved state in contact with the pressurized fluid in the starvation zone in a state in which the starvation zone is retained at the fixed pressure; and molding the molten resin into the foam-molded product.
    Type: Grant
    Filed: July 31, 2018
    Date of Patent: December 28, 2021
    Assignee: MAXELL, LTD.
    Inventors: Atsushi Yusa, Satoshi Yamamoto, Hideto Goto
  • Patent number: 11186657
    Abstract: There is provided a hyper-branched polymer represented by the following formula (1) and having a weight-average molecular weight in a range of 1,000 to 1,000,000. In the formula (1), A1 is a group containing an aromatic ring, A2 is a group containing an amide group, A3 is a group containing sulfur, R0 is hydrogen or a substituted or unsubstituted hydrocarbon group having 1 to 10 carbon atoms, ml is in a range of 0.5 to 11, and n1 is in a range of 5 to 100.
    Type: Grant
    Filed: June 19, 2019
    Date of Patent: November 30, 2021
    Assignee: MAXELL, LTD.
    Inventors: Naoki Usuki, Akiko Kito, Atsushi Yusa
  • Publication number: 20210235587
    Abstract: A method for producing a plated part, includes: forming, on a surface of a base member, a catalyst activity inhibiting layer containing a polymer which has at least one of an amide group and an amino group; irradiating with light or heating a part of the surface of the base member on which the catalyst activity inhibiting layer is formed; applying an electroless plating catalyst to the surface of the base member heated or irradiated with the light; and bringing an electroless plating solution into contact with the surface of the base member to which the electroless plating catalyst is applied, to form an electroless plating film at a light-irradiated portion or a heated portion of the surface.
    Type: Application
    Filed: April 13, 2021
    Publication date: July 29, 2021
    Applicant: MAXELL HOLDINGS, LTD.
    Inventors: Naoki USUKI, Akiko KITO, Atsushi YUSA
  • Publication number: 20210178645
    Abstract: An instrument panel unit (2) includes an instrument panel (3) and a decorative sheet (4). The instrument panel (3) includes a sticking portion (3a) and an exposed portion (3b). A plurality of insertion grooves (3c) and insertion holes (3d), into which bent pieces (4a) formed at rear end of the decorative sheet (4) are inserted, are formed alternately on a rear side end of the sticking portion (3a). A groove front-surface (3g) forming the insertion groove (3c) of the instrument panel (3) is formed in a tapered shape such that a width between the groove front-surface and an opposing groove rear-surface (3h) gradually increases upward. The bent piece (4a) of the decorative sheet (4) is thinner than a groove width at an upper part serving as an entrance part of the insertion groove (3c) and thicker than the groove width of a groove bottom-surface (3i) in the insertion groove (3c).
    Type: Application
    Filed: October 24, 2018
    Publication date: June 17, 2021
    Inventors: Atsushi Yusa, Yusuke Takamura, Kenichi Chujo, Hajime Miyamoto, Toshio Kazami, Satoru Iriyama, Masahiko Nakayama
  • Patent number: 11013125
    Abstract: A method for producing a plated part, includes: forming, on a surface of a base member, a catalyst activity inhibiting layer containing a polymer which has at least one of an amide group and an amino group; irradiating with light or heating a part of the surface of the base member on which the catalyst activity inhibiting layer is formed; applying an electroless plating catalyst to the surface of the base member heated or irradiated with the light; and bringing an electroless plating solution into contact with the surface of the base member to which the electroless plating catalyst is applied, to form an electroless plating film at a light-irradiated portion or a heated portion of the surface.
    Type: Grant
    Filed: September 5, 2018
    Date of Patent: May 18, 2021
    Assignee: MAXELL HOLDINGS, LTD.
    Inventors: Naoki Usuki, Akiko Kito, Atsushi Yusa
  • Patent number: 10987838
    Abstract: Provided are an injection mold and an injection molding method by which a boundary line between a first material and a second material curved so as to be sharply bent like a round chamfered shape can be formed reliably in a desired position, and a molded article molded using the injection mold and the injection molding method. The sum of a length w of an inclined-part forming part 51a and a length y of a thinned-part forming part 51b in a width direction of a linear part or a width direction of a curved part is at least equal to a prescribed value, and the thinned-part forming part 51b forming the curved part has a second length y longer than a first length in the width direction of the curved part.
    Type: Grant
    Filed: March 1, 2017
    Date of Patent: April 27, 2021
    Assignee: HONDA MOTOR CO., LTD.
    Inventors: Atsushi Hanaoka, Atsushi Yusa, Takahiro Watanabe, Kentaro Sakai, Kazuhiro Kawano, Hajime Miyamoto
  • Patent number: 10919390
    Abstract: An instrument panel (10) is formed by bonding a base material portion (20) composed of a base material M1 and a different material portion (30) composed of a different material M2. The different material portion (30) is infiltrated into the base material portion (20) and the infiltration portion (33) has a plurality of intermittent recessed portions.
    Type: Grant
    Filed: September 20, 2017
    Date of Patent: February 16, 2021
    Assignee: HONDA MOTOR CO., LTD.
    Inventors: Taiki Moriizumi, Yuuki Kami, Noboru Hirano, Toshihiro Saimura, Hajime Miyamoto, Atsushi Yusa, Kazuhiro Kawano
  • Publication number: 20200346594
    Abstract: An instrument panel unit (2) includes an instrument panel (3) and a decorative sheet (4). The instrument panel (3) includes a sticking portion (3a) and an exposed portion (3b). A plurality of insertion grooves 3c and insertion holes 3d are formed alternately at an end on a rear side of the sticking portion (3a), into which bent pieces (4a) formed at a rear end of the decorative sheet (4) are inserted. A groove front-surface (3g) forming the insertion groove (3c) of the instrument panel (3) is formed in a tapered shape such that a width between the groove front-surface and an opposing groove rear-surface (3h) gradually increases upwardly. The bent piece (4a) is formed to be thinner than the groove width at the upper part serving as the entrance part of the insertion groove (3c) and to be thicker than the groove width of a groove bottom-surface (3i).
    Type: Application
    Filed: October 24, 2018
    Publication date: November 5, 2020
    Inventors: Atsushi Yusa, Kenichi Chujo, Yusuke Takamura, Hajime Miyamoto, Toshio Kazami, Satoru Iriyama, Masahiko Nakayama
  • Publication number: 20200223122
    Abstract: An apparatus for producing a foam-molded product, including a plasticizing cylinder which has a plasticization zone for plasticizing and melting a thermoplastic resin into a molten resin and a starvation zone for allowing the molten resin to be in a starved state and which is formed with an introducing port for introducing a physical foaming agent into the starvation zone; and a physical foaming agent supply mechanism which supplies the physical foaming agent to the plasticizing cylinder via the introducing port, wherein the introducing port is open at all times, and the physical foaming agent having a fixed pressure is continuously introduced into the starvation zone from the physical foaming agent supply mechanism via the introducing port during the producing of the foam-molded product.
    Type: Application
    Filed: March 17, 2020
    Publication date: July 16, 2020
    Applicant: MAXELL, LTD.
    Inventors: Atsushi YUSA, Satoshi YAMAMOTO, Hideto GOTO
  • Patent number: 10703029
    Abstract: There is provided a method of producing a foamed molded product, including: plasticizing and melting a resin material containing a thermoplastic resin and a chemical foaming agent in a plasticizing cylinder in which a screw is provided, to provide a molten resin containing the chemical foaming agent; supplying a fluid with a fixed pressure into the plasticizing cylinder to pressurize the molten resin; and performing foam molding of the molten resin. The resin material contains 0.1 to 2% by weight of the chemical foaming agent.
    Type: Grant
    Filed: April 27, 2017
    Date of Patent: July 7, 2020
    Assignee: MAXELL, LTD.
    Inventors: Satoshi Yamamoto, Atsushi Yusa, Hideto Goto
  • Patent number: 10632663
    Abstract: There is provided a method which includes: plasticizing and melting a thermoplastic resin to provide a molten resin in a plasticization zone of a plasticizing cylinder; allowing the molten resin to be in a starved state in a starvation zone of the plasticizing cylinder; introducing a pressurized fluid containing a physical foaming agent having a fixed pressure into the starvation zone to retain the starvation zone at the fixed pressure; bringing the molten resin in the starved state in contact with the pressurized fluid containing the physical foaming agent having the fixed pressure in the starvation zone in a state in which the starvation zone is retained at the fixed pressure; and molding the molten resin having been brought in contact with the pressurized fluid containing the physical foaming agent into the foam-molded product.
    Type: Grant
    Filed: December 21, 2017
    Date of Patent: April 28, 2020
    Assignee: MAXELL, LTD.
    Inventors: Atsushi Yusa, Satoshi Yamamoto, Hideto Goto
  • Publication number: 20200122365
    Abstract: A method for producing a foam-molded product by using a plasticizing cylinder, includes: plasticizing and melting the thermoplastic resin to provide the molten resin in a plasticization zone of the plasticizing cylinder; introducing a pressurized fluid containing the physical foaming agent at a fixed pressure into a starvation zone of the plasticizing cylinder to retain the starvation zone at the fixed pressure; allowing the molten resin to be in the starved state in the starvation zone; bringing the molten resin in contact with the pressurized fluid containing the physical foaming agent at the fixed pressure, in the starvation zone in a state in which the starvation zone is retained at the fixed pressure; and molding the molten resin having been brought in contact with the pressurized fluid containing the physical foaming agent into the foam-molded product.
    Type: Application
    Filed: December 17, 2019
    Publication date: April 23, 2020
    Applicant: MAXELL, LTD.
    Inventors: Atsushi YUSA, Hideto GOTO, Satoshi YAMAMOTO
  • Publication number: 20200031229
    Abstract: An instrument panel (10) is formed by bonding a base material portion (20) composed of a base material M1 and a different material portion (30) composed of a different material M2. The different material portion (30) is infiltrated into the base material portion (20) and the infiltration portion (33) has a plurality of intermittent recessed portions.
    Type: Application
    Filed: September 20, 2017
    Publication date: January 30, 2020
    Inventors: Taiki Moriizumi, Yuuki Kami, Noboru Hirano, Toshihiro Saimura, Hajime Miyamoto, Atsushi Yusa, Kazuhiro Kawano
  • Publication number: 20200031036
    Abstract: An instrument panel (10) includes a base material portion (20) made of a base material M1 and a different material portion (30) made of a different material M2 having a different thermal shrinkage from that of the base material M1, and in the instrument panel (10), the base material portion (20) and the different material portion (30) are connected in a state such that at least a part of the two materials do not overlap.
    Type: Application
    Filed: September 20, 2017
    Publication date: January 30, 2020
    Inventors: Taiki Moriizumi, Yuuki Kami, Noboru Hirano, Toshihiro Saimura, Hajime Miyamoto, Atsushi Yusa, Kazuhiro Kawano
  • Publication number: 20190389115
    Abstract: A method for producing a foam-molded product uses a producing apparatus including a plasticizing cylinder. The plasticizing cylinder has a plasticization zone, a starvation zone, and an introducing port which is formed in the plasticizing cylinder and via which a physical foaming agent is introduced into the starvation zone. The method includes: plasticizing and melting a thermoplastic resin into a molten resin in the plasticization zone; introducing a pressurized fluid containing the physical foaming agent having a fixed pressure into the starvation zone; allowing the molten resin to be in the starved state in the starvation zone; bringing the molten resin in the starved state into contact with the pressurized fluid having the fixed pressure in the starvation zone; and molding the molten resin into the foam-molded product. At least one pressure boosting part is provided in the starvation zone.
    Type: Application
    Filed: September 9, 2019
    Publication date: December 26, 2019
    Inventors: Atsushi YUSA, Satoshi YAMAMOTO, Hideto GOTO