Abstract: Apparatus, systems, and methods for inspecting a structure are provided which permit inspection of uniquely shaped structures such as fuselage frames and shear ties. Probes may be constructed from rapid prototyping. Inspection may be performed manually and may use a portable function support system for delivering fluid couplant, controlling transmit and receive functions of the inspection sensors, and delivering immediate visual analysis for an operator. Integrated ultrasonic inspection apparatus, systems, and methods facilitate fast and efficient custom inspection devices and inspecting otherwise difficult-to-inspect structures.

Abstract: A method of inspecting a radius area of composite parts with an ultrasonic inspection system, the system includes at least one ultrasonic probe, an upper sliding surface, a lower sliding surface, an adjustable guide rail, and an adjustable encoder wheel rotatably coupled to a rotary encoder, is provided. The method includes generating a high frequency sound wave using the probe including a radius of curvature extending from a center point, the sound wave travels partially through the part, adjusting the guide rail to align the center point of the probe with a center axis of a part corner portion, sliding the part through the inspection system to inspect the corner portion using the sound wave by rotating the wheel and rotary encoder such that the arcuate distance of the part is recorded, adjusting the wheel to avoid any apertures defined within the part, and processing the sound wave information.

Abstract: A computer implemented method, or hardware filtration apparatus, and computer usable program code for measuring porosity in materials. An ultrasonic signal is emitted from a transmitting transducer in an ultrasonic measurement system into a material. A response signal is received at a receiving transducer in the ultrasonic measurement system from the material. The response signal is filtered to pass only frequencies in the response signal within a selected frequency range to form a filtered response signal. A porosity level of the material is identified using the filtered response signal.

Abstract: A non-destructive inspection method, apparatus and system are provided for inspecting a workpiece having a curved surface with at least one predefined radius of curvature. The apparatus, such as an inspection probe, includes a plurality of transducer elements positioned in an arcuate configuration having a predefined radius of curvature and a curved delay line. The curved delay line has an outer arcuate surface having a predefined radius of curvature that matches the predefined radius of curvature of the transducer elements. The curved delay line also has an inner arcuate surface that has at least one predefined radius of curvature that matches the at least one predefined radius of curvature of the curved surface of the workpiece. In addition to the inspection probe, the system includes an excitative source for triggering the transducer elements to emit signals into the workpiece and a computing device to receive the return signals.

Abstract: Apparatus, systems, and methods for inspecting a structure are provided which permit inspection of uniquely shaped structures such as fuselage frames and shear ties. Probes may be constructed from rapid prototyping. Inspection may be performed manually and may use a portable function support system for delivering fluid couplant, controlling transmit and receive functions of the inspection sensors, and delivering immediate visual analysis for an operator. Integrated ultrasonic inspection apparatus, systems, and methods facilitate fast and efficient custom inspection devices and inspecting otherwise difficult-to-inspect structures.

Abstract: An apparatus for the ultrasonic testing of internal areas of prefabricated composite assemblies as described. The composite assemblies have one or more internal areas formed therein. The apparatus includes at least one receive transducer, at least one transmit transducer, a vertical member, a support member slidably attached to the vertical member, a pair of substantially parallel hollow rods, and an ultrasonic testing system. Each rod comprises a transducer attachment end with receive transducers attached to the transducer attachment end of a first rod, and transmit transducers attached to the transducer attachment end of a second rod. The rods are slidably attached to the support member and manually movable with respect to a composite assembly to be tested. The ultrasonic testing system is coupled to the receive transducers through the first rod, and coupled to the transmit transducers through the second rod.

Abstract: An ultrasonic probe for examining an item. The probe includes a body having a contact surface adapted for contacting the item when being examined and an ultrasonic transducer attached to the body and spaced from the contact surface. The probe further includes a spacer positioned in the body between the transducer and the contact surface for spacing the transducer from the item when being examined. The spacer includes a coupling surface facing the item when being examined and a transducer surface facing the transducer. The probe also includes a fluid outlet positioned adjacent the coupling surface of the spacer for delivering coupling fluid to the coupling surface as a film so that the coupling fluid tends to maintain contact with the spacer due to surface tension after the fluid is delivered through the outlet.

Abstract: Improved apparatus, systems, and methods for inspecting a structure are provided that use a probe having two ultrasonic transducer arrays. This enables simultaneous testing using two different test frequencies. The probe uses pulse echo ultrasonic signals at different frequencies to inspect the structure. The probe includes a support body having a fluid conduit formed therein. The fluid conduit provides flow paths for a couplant (such as water) that is used to couple the ultrasonic signals between the structure under test and the arrays. The fluid conduit is configured to quickly eject couplant and bubbles contained in the couplant.

Abstract: Provided are systems and methods for multi-channel non-destructive inspection which provide high data throughput, logarithmic amplification of large dynamic range, and simplicity of supporting electronics. More specifically, provided are systems and methods for inspecting a structure that may use an interface board, two pulser boards, each coupled to 16 transmit channels, and two receiver boards, each coupled to 16 receive channels, where the receiver boards are capable of processing data from the 32 receive channels by logarithmically amplifying at least 70 dB of dynamic range. A receiver board may include a serial connection of two layers of multiplexing switches to provide 70 dB isolation between channels, a logarithmic amplifier for logarithmically amplifying 70 dB of dynamic range, a linear amplifier, and an analog-to-digital converter.

Abstract: An ultrasonic probe for examining an item. The probe includes a body having a contact surface adapted for contacting the item when being examined and an ultrasonic transducer attached to the body and spaced from the contact surface. The probe further includes a spacer positioned in the body between the transducer and the contact surface for spacing the transducer from the item when being examined. The spacer includes a coupling surface facing the item when being examined and a transducer surface facing the transducer. The probe also includes a fluid outlet positioned adjacent the coupling surface of the spacer for delivering coupling fluid to the coupling surface as a film so that the coupling fluid tends to maintain contact with the spacer due to surface tension after the fluid is delivered through the outlet.

Abstract: An apparatus for the ultrasonic testing of internal areas of prefabricated composite assemblies as described. The composite assemblies have one or more internal areas formed therein. The apparatus includes at least one receive transducer, at least one transmit transducer, a vertical member, a support member slidably attached to the vertical member, a pair of substantially parallel hollow rods, and an ultrasonic testing system. Each rod comprises a transducer attachment end with receive transducers attached to the transducer attachment end of a first rod, and transmit transducers attached to the transducer attachment end of a second rod. The rods are slidably attached to the support member and manually movable with respect to a composite assembly to be tested. The ultrasonic testing system is coupled to the receive transducers through the first rod, and coupled to the transmit transducers through the second rod.

Abstract: Techniques for ultrasonically evaluating damage to a laminate structure include use of a diagnostic device having at least two modes of operation including a calibration mode and a test mode with the calibration mode providing calibration parameters specific to the laminate structure under test.

Abstract: An ultrasonic transducer device is pressed against the front surface of a structure, emits an ultrasonic pulse into the structure, and detects an echo profile from the structure. An indicator is activated if the echo profile includes a return pulse that at least is received from between the front surface and the back surface of the structure. An ultrasonic transducer device includes an ultrasonic transducer and a coupling element coupled to the transducer for disposition between the transducer and a surface of a structure. The coupling element serves as a delay line that allows time for quiescence in the transducer so that return pulses from shallow depths can be detected. The ultrasonic transducer is activated when multiple switches are pressed against a surface thus assuring both firm coupling and perpendicular disposition of the acoustic axis of the transducer relative to the surface.

Abstract: Apparatus, systems, and methods for inspecting a structure are provided which permit inspection of uniquely shaped structures such as fuselage frames and shear ties. Probes may be constructed from rapid prototyping. Inspection may be performed manually and may use a portable function support system for delivering fluid couplant, controlling transmit and receive functions of the inspection sensors, and delivering immediate visual analysis for an operator. Integrated ultrasonic inspection apparatus, systems, and methods facilitate fast and efficient custom inspection devices and inspecting otherwise difficult-to-inspect structures.

Abstract: Provided are systems and methods for multi-channel non-destructive inspection which provide high data throughput, logarithmic amplification of large dynamic range, and simplicity of supporting electronics. More specifically, provided are systems and methods for inspecting a structure that may use an interface board, two pulser boards, each coupled to 16 transmit channels, and two receiver boards, each coupled to 16 receive channels, where the receiver boards are capable of processing data from the 32 receive channels by logarithmically amplifying at least 70 dB of dynamic range. A receiver board may include a serial connection of two layers of multiplexing switches to provide 70 dB isolation between channels, a logarithmic amplifier for logarithmically amplifying 70 dB of dynamic range, a linear amplifier, and an analog-to-digital converter.

Abstract: Techniques for ultrasonically evaluating damage to a laminate structure include use of a diagnostic device having at least two modes of operation including a calibration mode and a test mode with the calibration mode providing calibration parameters specific to the laminate structure under test.

Abstract: A circuit board clip apparatus having a base wherein the base includes a first end and a second. The clip apparatus also includes a bore that extends between the first and second ends of the base. The clip apparatus additionally includes a first leg coupled to the base. The first leg extends along the base and has an indent wherein the indent comprises a first finger portion and a second finger portion.

Abstract: A device for detecting hidden cracks in a structure includes a hand-held probe which is moved over the surface of the structure. The probe is connected to a computer terminal which also has connected thereto a monitor and a keyboard. Changes in the eddy currents in the underlying structure generates impedance changes in the coils of the probe. The resulting voltage values produce an image of the underlying structure and any cracks therein on the computer monitor. The system utilizes a number of procedures to compensate for liftoff problems, imbalance between coil channels, and differences in impedance reference values.

Abstract: A brass strap is utilized as a common grounding bar for the shields of a plurality of coaxial cables. The individual coaxial cables pass through holes in the common grounding bar, and the inner conductors are connected to the pins of a printed circuit board connector.