Abstract: This disclosure details battery assemblies for use within electrified vehicle battery packs. An exemplary battery assembly includes a grouping of battery cells and an array plate assembly contacting a portion of the battery assembly. The array plate assembly may embody a split panel design that includes an outer panel and an inner panel that are arranged to nest together. One or both of the outer panel and the inner panel may include an embossing pattern. Among various other advantages, the split panel design increases the stiffness of the array plate assembly without significantly increasing the overall package depth of the array plate assembly or the battery assembly.

Abstract: A battery cell may include, among other things, a can assembly, an electrode assembly housed inside the can assembly, and a venting system including a vent port and at least one of a vent tube inside the can assembly or a spacer plate mounted between the vent port and the electrode assembly.

Abstract: An electric vehicle battery cold plate assembly comprising a top plate having a lower major surface with at least one patterned open-faced cooling channel formed therein and intermediate land area, a bottom plate or battery tray, and one or a combination of (a) a continuous or mostly continuous layer or sheet of organic bonding agent/adhesive disposed so as to cover and bond together at least most or all of an upper major surface of the bottom plate and at least most or all of the intermediate land area of the top plate, (b) strips or a pattern of organic bonding agent/adhesive disposed so as to cover and bond together at least most or all of the intermediate land area of the top plate and corresponding area on an upper major surface of the bottom plate, and (c) strips or a pattern of organic bonding agent/adhesive disposed so as to cover and bond together at least most or all of the intermediate land area of the top plate and corresponding area on the upper major surface of the battery tray.

Abstract: A battery module according to an exemplary aspect of the present disclosure includes, among other things, an array of battery cells, a compression structure including a first wall and a second wall, at least one conduit configured to convey fluid adjacent the array, and a tension member connected to the first wall and the second wall. The tension member is adjacent the at least one conduit. This disclosure also relates to an electrified vehicle and a method.

Abstract: A battery cell may include, among other things, a can assembly, an electrode assembly housed inside the can assembly, and a venting system including a vent port and at least one of a vent tube inside the can assembly or a spacer plate mounted between the vent port and the electrode assembly.

Abstract: A battery pack includes a heat dissipating structure, an array frame positioned against the heat dissipating structure, and a battery cell retained by the array frame and arranged so at least one surface of the battery cell is exposed by the array frame and is contiguous with the heat dissipating structure. The heat dissipating structure may be a heat exchanger plate or a thermal interface material (TIM).

Abstract: A battery cell according to an exemplary aspect of the present disclosure includes, among other things, a can assembly, an electrode assembly housed inside the can assembly and a venting system including a vent port and at least one of a vent tube inside the can assembly or a spacer plate mounted between the vent port and the electrode assembly.

Abstract: An exemplary support assembly for a battery array includes, among other things, a frame and an insert secured to the frame. The insert is configured to hold at least one battery cell within the frame. The frame is made of a first material and the insert is made of a second material that is softer than the first material. An exemplary method of securing a battery cell within a traction battery pack of an electrified vehicle includes, among other things, compressing an insert against the at least one battery cell. The insert is secured to a frame made of a first material. The insert is made of a second material that is softer than the first material.

Abstract: This disclosure relates to a battery for an electrified vehicle and a corresponding method. In particular, the battery and method accommodate for variable cell thickness. An example method of this disclosure includes inserting a separator between a first battery cell and a second battery cell. The separator has a thickness based on a thickness of the first battery cell and the second battery cell. This disclosure has a number of benefits. Among them, the method may be used to provide a battery array with a desired overall length despite differences in individual cell thickness. In turn, this leads to improved battery performance and lifespan.

Abstract: This disclosure details battery assemblies for use within electrified vehicle battery packs. An exemplary battery assembly includes a grouping of battery cells and an array plate assembly contacting a portion of the battery assembly. The array plate assembly may embody a split panel design that includes an outer panel and an inner panel that are arranged to nest together. One or both of the outer panel and the inner panel may include an embossing pattern. Among various other advantages, the split panel design increases the stiffness of the array plate assembly without significantly increasing the overall package depth of the array plate assembly or the battery assembly.

Abstract: A battery assembly includes a grouping of battery cells and an array plate assembly contacting at least one cell of the grouping of battery cells. The array plate assembly including a spring plate adapted to exert a compressive spring force against the at least one cell. The compressive spring force may be based on a dimensional profile of the grouping of battery cells.

Abstract: An example electric vehicle battery assembly includes, among other things, a plurality of battery cells, a cold plate, and a cantilevered member to urge the plurality of battery cells toward the cold plate. An electric vehicle battery assembly according to another exemplary aspect of the present disclosure includes a battery cell, a cold plate, and a cantilevered member biasing a first side of the battery cell toward the cold plate to enhance thermal energy transfer between the battery cell and the cold plate. The cantilevered member biases the first side by pressing against an opposite, second side of the battery cell.

Abstract: A system for a vehicle includes an engine and electric machine each configured to propel the vehicle, and a controller configured to, responsive to a resistance of a traction battery and a change in the resistance during battery discharge being greater than respective thresholds, reduce power to the electric machine and activate the engine.

Abstract: A battery module according to an exemplary aspect of the present disclosure includes, among other things, an array of battery cells, a compression structure including a first wall and a second wall, at least one conduit configured to convey fluid adjacent the array, and a tension member connected to the first wall and the second wall. The tension member is adjacent the at least one conduit. This disclosure also relates to an electrified vehicle and a method.

Abstract: A system for a vehicle includes an engine and electric machine each configured to propel the vehicle, and a controller configured to, responsive to a resistance of a traction battery and a change in the resistance during battery discharge being greater than respective thresholds, reduce power to the electric machine and activate the engine.

Abstract: A battery stack is provided having lower and upper battery tiers each formed of at least two battery cell arrays. A pair of brackets are provided for connecting the lower arrays along a top surface of the lower tier and connecting the upper arrays to a bottom surface of the upper tier. The lower and upper battery tiers are secured together by the brackets without hardware mounted to an exterior surface of the stack.

Abstract: A radiator according to an exemplary aspect of the present disclosure includes, among other things, a first zone that includes a first fan coverage area and a second zone that includes a second fan coverage area that is different from the first fan coverage area.

Abstract: A battery system according to an exemplary aspect of the present disclosure includes, among other things, a battery pack, a first sensor at an inlet of the battery pack and a second sensor at an outlet of the battery pack.

Abstract: A battery assembly includes a grouping of battery cells and an array plate assembly contacting at least one cell of the grouping of battery cells. The array plate assembly including a spring plate adapted to exert a compressive spring force against the at least one cell. The compressive spring force may be based on a dimensional profile of the grouping of battery cells.

Abstract: A battery pack includes a heat dissipating structure, an array frame positioned against the heat dissipating structure, and a battery cell retained by the array frame and arranged so at least one surface of the battery cell is exposed by the array frame and is contiguous with the heat dissipating structure. The heat dissipating structure may be a heat exchanger plate or a thermal interface material (TIM).