Abstract: A battery is assembled from cells arranged along an axis. The cells have end faces parallel to the line and first and second sides perpendicular to the faces. The first side of a first cell contacts the second side of a second cell. A sealed piping circuit includes a first heat exchanger in contact with, and spanning, the end faces and a second heat exchanger in fluid communication with the first heat exchanger for heat transfer between the heat exchangers.

Abstract: A radiator according to an exemplary aspect of the present disclosure includes, among other things, a first zone that includes a first fan coverage area and a second zone that includes a second fan coverage area that is different from the first fan coverage area.

Abstract: A battery assembly may include an array of battery cells each having upper and lower ends, a face extending therebetween and partially defining an exterior of the array, and terminals extending from the upper end. The battery assembly may also include an exo-support structure including a plurality of retainer segments configured to support the upper and lower ends and a thermal plate defining one or more channels extending along the exterior of the array. The thermal plate may be arranged to thermally communicate with the battery cells via the faces. The exo-support structure may further include another thermal plate defining one or more channels extending along another exterior of the array which are arranged to thermally communicate with the cells. The battery assembly may include at least one cell separator made of a thermally conductive material which is located between two adjacent cells.

Abstract: A traction battery system for a vehicle is provided. The system may include a plurality of battery cells, a thermal plate, and an inlet manifold. The thermal plate may support the battery cells and includes a heat exchange region and two lateral sides defining two planes. The inlet manifold may be positioned downstream of an inlet port and upstream of the heat exchange region. The inlet manifold may define distribution channels throughout the inlet manifold and includes an outlet to the heat exchange region having a cross-sectional area defining a third plane. The two planes and third plane define a region normal to the cross sectional area and the inlet manifold may be positioned such that the inlet port is located outside the region.

Abstract: A traction battery assembly includes a battery array with a plurality of stacked cells and a serpentine heat exchanger. The heat exchanger defines passageways for coolant to flow therethrough. The heat exchanger is interleaved with the cells such that opposite sides of each of the cells are in contact with the heat exchanger.

Abstract: A battery stack is provided having lower and upper battery tiers each formed of at least two battery cell arrays. A pair of brackets are provided for connecting the lower arrays along a top surface of the lower tier and connecting the upper arrays to a bottom surface of the upper tier. The lower and upper battery tiers are secured together by the brackets without hardware mounted to an exterior surface of the stack.

Abstract: A modular thermal management system for a battery in an electric vehicle is provided. The thermal management system includes a battery module having a plurality of module ports for conducting heat exchange fluid to regulate temperature in a traction battery. The thermal management system also includes a manifold having a plurality of connector ports corresponding to the plurality of module.

Abstract: A vehicle having a traction battery disposed within a battery housing is provided. The battery housing is in selective fluid communication with the cabin of the vehicle. An accessory battery separate and distinct from the traction battery is also provided. A closeable barrier system is electrically connected with the accessory battery and is configured to fluidly isolate the battery housing from the cabin when closed. At least one controller is configured to, in response to a trigger condition, disable the traction battery and increase an output of the accessory battery to close the barrier system to isolate gas in the battery housing from the cabin.

Abstract: The present disclosure relates to a cooling system for a vehicle battery, having: a cooling plate; an inlet manifold configured to supply fluid from a heat exchanger to the cooling plate; an outlet manifold configured to return fluid to the heat exchanger; and a plurality of micro-conduits formed in the cooling plate, configured to deliver fluid between the inlet manifold and outlet manifold.

Abstract: A cooling system operable to cool a battery pack or other device through a heat exchange operation supported, at least in part, with cycling of a coolant relative to a coldplate or other thermally conducting surface of the device and/or attached thereto.