Patents by Inventor Bin-Ming Benjamin Tsai

Bin-Ming Benjamin Tsai has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10788759
    Abstract: Prediction based systems and methods for optimizing wafer chucking and lithography control are disclosed. Distortions predicted to occur when a wafer is chucked by a chucking device are calculated and are utilized to control chucking parameters of the chucking device. Chucking parameters may include chucking pressures and chucking sequences. In addition, predicted distortions may also be utilized to facilitate application of anticipatory corrections. Controlling chucking parameters and/or applying anticipatory corrections help reducing or minimizing overlay errors.
    Type: Grant
    Filed: July 30, 2018
    Date of Patent: September 29, 2020
    Assignee: KLA-Tencor Corporation
    Inventors: Bin-Ming Benjamin Tsai, Oreste Donzella, Pradeep Vukkadala, Jaydeep Sinha
  • Patent number: 10325004
    Abstract: Optimization of optical parametric models for structural analysis using optical critical dimension metrology is described. A method includes determining a first optical model fit for a parameter of a structure. The first optical model fit is based on a domain of quantities for a first model of the structure. A first near optical field response is determined for a first quantity of the domain of quantities and a second near optical field response is determined for a second, different quantity of the domain of quantities. The first and second near optical field responses are compared to locate a common region of high optical field intensity for the parameter of the structure. The first model of the structure is modified to provide a second, different model of the structure. A second, different optical model fit is determined for the parameter of the structure based on the second model of the structure.
    Type: Grant
    Filed: March 2, 2016
    Date of Patent: June 18, 2019
    Assignee: KLA-TENCOR CORPORATION
    Inventors: Thaddeus G. Dziura, Yung-Ho Chuang, Bin-Ming Benjamin Tsai, Xuefeng Liu, John J. Hench
  • Publication number: 20180364579
    Abstract: Prediction based systems and methods for optimizing wafer chucking and lithography control are disclosed. Distortions predicted to occur when a wafer is chucked by a chucking device are calculated and are utilized to control chucking parameters of the chucking device. Chucking parameters may include chucking pressures and chucking sequences. In addition, predicted distortions may also be utilized to facilitate application of anticipatory corrections. Controlling chucking parameters and/or applying anticipatory corrections help reducing or minimizing overlay errors.
    Type: Application
    Filed: July 30, 2018
    Publication date: December 20, 2018
    Inventors: Bin-Ming Benjamin Tsai, Oreste Donzella, Pradeep Vukkadala, Jaydeep Sinha
  • Patent number: 10036964
    Abstract: Prediction based systems and methods for optimizing wafer chucking and lithography control are disclosed. Distortions predicted to occur when a wafer is chucked by a chucking device are calculated and are utilized to control chucking parameters of the chucking device. Chucking parameters may include chucking pressures and chucking sequences. In addition, predicted distortions may also be utilized to facilitate application of anticipatory corrections. Controlling chucking parameters and/or applying anticipatory corrections help reducing or minimizing overlay errors.
    Type: Grant
    Filed: March 12, 2015
    Date of Patent: July 31, 2018
    Assignee: KLA-Tencor Corporation
    Inventors: Bin-Ming Benjamin Tsai, Oreste Donzella, Pradeep Vukkadala, Jaydeep Sinha
  • Publication number: 20160239600
    Abstract: Prediction based systems and methods for optimizing wafer chucking and lithography control are disclosed. Distortions predicted to occur when a wafer is chucked by a chucking device are calculated and are utilized to control chucking parameters of the chucking device. Chucking parameters may include chucking pressures and chucking sequences. In addition, predicted distortions may also be utilized to facilitate application of anticipatory corrections. Controlling chucking parameters and/or applying anticipatory corrections help reducing or minimizing overlay errors.
    Type: Application
    Filed: March 12, 2015
    Publication date: August 18, 2016
    Inventors: Bin-Ming Benjamin Tsai, Oreste Donzella, Pradeep Vukkadala, Jaydeep Sinha
  • Patent number: 9377414
    Abstract: Inspection of EUV patterned masks, blank masks, and patterned wafers generated by EUV patterned masks requires high magnification and a large field of view at the image plane. An EUV inspection system can include a light source directed to an inspected surface, a detector for detecting light deflected from the inspected surface, and an optic configuration for directing the light from the inspected surface to the detector. In particular, the detector can include a plurality of sensor modules. Additionally, the optic configuration can include a plurality of mirrors that provide magnification of at least 100× within an optical path less than 5 meters long. In one embodiment, the optical path is approximately 2-3 meters long.
    Type: Grant
    Filed: April 1, 2014
    Date of Patent: June 28, 2016
    Assignee: KLA-Tencor Corporation
    Inventors: Yung-Ho Chuang, Richard W. Solarz, David R. Shafer, Bin-Ming Benjamin Tsai, David L. Brown
  • Patent number: 9310296
    Abstract: Optimization of optical parametric models for structural analysis using optical critical dimension metrology is described. A method includes determining a first optical model fit for a parameter of a structure. The first optical model fit is based on a domain of quantities for a first model of the structure. A first near optical field response is determined for a first quantity of the domain of quantities and a second near optical field response is determined for a second, different quantity of the domain of quantities. The first and second near optical field responses are compared to locate a common region of high optical field intensity for the parameter of the structure. The first model of the structure is modified to provide a second, different model of the structure. A second, different optical model fit is determined for the parameter of the structure based on the second model of the structure.
    Type: Grant
    Filed: June 20, 2011
    Date of Patent: April 12, 2016
    Assignee: KLA-TENCOR CORPORATION
    Inventors: Thaddeus G. Dziura, Yung-Ho Chuang, Bin-ming Benjamin Tsai, Xuefeng Liu, John J. Hench
  • Patent number: 8962351
    Abstract: The present invention may include a first dopant metrology system configured to measure a first plurality of values of at least one parameter of a wafer, an ion implanter configured to implant a plurality of ions into the wafer, a second dopant metrology system configured to measure a second plurality of values of at least one parameter of the wafer following ion implantation of the wafer by the implanter, wherein the first dopant metrology system and the second dopant metrology system are communicatively coupled, an annealer configured to anneal the wafer following ion implantation, and a third dopant metrology system configured to measure a third plurality of values of at least one parameter of the wafer following annealing of the wafer by the annealer, wherein the second dopant metrology system and the third dopant metrology system are communicatively coupled.
    Type: Grant
    Filed: September 9, 2013
    Date of Patent: February 24, 2015
    Assignee: KLA-Tencor Corporation
    Inventors: Alex Salnik, Bin-Ming Benjamin Tsai, Lena Nicolaides
  • Patent number: 8879073
    Abstract: Methods and systems for enhancing metrology sensitivity to particular parameters of interest are presented. Field enhancement elements (FEEs) are constructed as part of a specimen to enhance the measurement sensitivity of structures of interest present on the specimen. The design of the FEEs takes into account measurement goals and manufacturing design rules to make target fabrication compatible with the overall device fabrication process. Measurement of opaque materials, high-aspect ratio structures, structures with low-sensitivity, or mutually correlated parameters is enhanced by the addition of FEEs. Exemplary measurements include critical dimension, film thickness, film composition, and optical scatterometry overlay. In some examples, a target element includes different FEEs to improve the measurement of different structures of interest. In other examples, different target elements include different FEEs.
    Type: Grant
    Filed: February 19, 2013
    Date of Patent: November 4, 2014
    Assignee: KLA-Tencor Corporation
    Inventors: Jonathan M. Madsen, Andrei V. Shchegrov, Michael Bakeman, Thaddeus Gerard Dziura, Alexander Kuznetsov, Bin-Ming (Benjamin) Tsai
  • Patent number: 8832611
    Abstract: Systems and methods for process aware metrology are provided. One method includes selecting nominal values and one or more different values of process parameters for one or more process steps used to form the structure on the wafer, simulating one or more characteristics of the structure that would be formed on the wafer using the nominal values, and determining parameterization of the optical model based on how the one or more characteristics of the structure vary between at least two of the nominal values and the one or more different values.
    Type: Grant
    Filed: June 17, 2013
    Date of Patent: September 9, 2014
    Assignee: KLA-Tencor Corp.
    Inventors: Xuefeng Liu, Yung-Ho Alex Chuang, John Fielden, Bin-Ming Benjamin Tsai, Jingjing Zhang
  • Publication number: 20140217299
    Abstract: Inspection of EUV patterned masks, blank masks, and patterned wafers generated by EUV patterned masks requires high magnification and a large field of view at the image plane. An EUV inspection system can include a light source directed to an inspected surface, a detector for detecting light deflected from the inspected surface, and an optic configuration for directing the light from the inspected surface to the detector. In particular, the detector can include a plurality of sensor modules. Additionally, the optic configuration can include a plurality of mirrors that provide magnification of at least 100× within an optical path less than 5 meters long. In one embodiment, the optical path is approximately 2-3 meters long.
    Type: Application
    Filed: April 1, 2014
    Publication date: August 7, 2014
    Applicant: KLA-Tencor Corporation
    Inventors: Yung-Ho Chuang, Richard W. Solarz, David R. Shafer, Bin-Ming Benjamin Tsai, David L. Brown
  • Patent number: 8692986
    Abstract: Inspection of EUV patterned masks, blank masks, and patterned wafers generated by EUV patterned masks requires high magnification and a large field of view at the image plane. An EUV inspection system can include a light source directed to an inspected surface, a detector for detecting light deflected from the inspected surface, and an optic configuration for directing the light from the inspected surface to the detector. In particular, the detector can include a plurality of sensor modules. Additionally, the optic configuration can include a plurality of mirrors that provide magnification of at least 100× within an optical path less than 5 meters long. In one embodiment, the optical path is approximately 2-3 meters long.
    Type: Grant
    Filed: August 29, 2013
    Date of Patent: April 8, 2014
    Assignee: KLA-Tencor Corporation
    Inventors: Yung-Ho Chuang, Richard W. Solarz, David R. Shafer, Bin-Ming Benjamin Tsai, David L. Brown
  • Publication number: 20140001370
    Abstract: Inspection of EUV patterned masks, blank masks, and patterned wafers generated by EUV patterned masks requires high magnification and a large field of view at the image plane. An EUV inspection system can include a light source directed to an inspected surface, a detector for detecting light deflected from the inspected surface, and an optic configuration for directing the light from the inspected surface to the detector. In particular, the detector can include a plurality of sensor modules. Additionally, the optic configuration can include a plurality of mirrors that provide magnification of at least 100× within an optical path less than 5 meters long. In one embodiment, the optical path is approximately 2-3 meters long.
    Type: Application
    Filed: August 29, 2013
    Publication date: January 2, 2014
    Applicant: KLA-Tencor Corporation
    Inventors: Yung-Ho Chuang, Richard W. Solarz, David R. Shafer, Bin-Ming Benjamin Tsai, David L. Brown
  • Publication number: 20130282340
    Abstract: Systems and methods for process aware metrology are provided. One method includes selecting nominal values and one or more different values of process parameters for one or more process steps used to form the structure on the wafer, simulating one or more characteristics of the structure that would be formed on the wafer using the nominal values, and determining parameterization of the optical model based on how the one or more characteristics of the structure vary between at least two of the nominal values and the one or more different values.
    Type: Application
    Filed: June 17, 2013
    Publication date: October 24, 2013
    Inventors: Xuefeng Liu, Yung-Ho Alex Chuang, John Fielden, Bin-Ming Benjamin Tsai, Jingjing Zhang
  • Patent number: 8553217
    Abstract: Inspection of EUV patterned masks, blank masks, and patterned wafers generated by EUV patterned masks requires high magnification and a large field of view at the image plane. An EUV inspection system can include a light source directed to an inspected surface, a detector for detecting light deflected from the inspected surface, and an optic configuration for directing the light from the inspected surface to the detector. In particular, the detector can include a plurality of sensor modules. Additionally, the optic configuration can include a plurality of mirrors that provide magnification of at least 100× within an optical path less than 5 meters long. In one embodiment, the optical path is approximately 2-3 meters long.
    Type: Grant
    Filed: June 18, 2010
    Date of Patent: October 8, 2013
    Assignee: KLA-Tencor Corporation
    Inventors: Yung-Ho Chuang, Richard W. Solarz, David R. Shafer, Bin-Ming Benjamin Tsai, David L. Brown
  • Patent number: 8535957
    Abstract: The present invention may include a first dopant metrology system configured to measure a first plurality of values of at least one parameter of a wafer, an ion implanter configured to implant a plurality of ions into the wafer, a second dopant metrology system configured to measure a second plurality of values of at least one parameter of the wafer following ion implantation of the wafer by the implanter, wherein the first dopant metrology system and the second dopant metrology system are communicatively coupled, an annealer configured to anneal the wafer following ion implantation, and a third dopant metrology system configured to measure a third plurality of values of at least one parameter of the wafer following annealing of the wafer by the annealer, wherein the second dopant metrology system and the third dopant metrology system are communicatively coupled.
    Type: Grant
    Filed: March 31, 2011
    Date of Patent: September 17, 2013
    Assignee: KLA-Tencor Corporation
    Inventors: Alex Salnik, Bin-Ming Benjamin Tsai, Lena Nicolaides
  • Patent number: 8468471
    Abstract: Systems and methods for process aware metrology are provided.
    Type: Grant
    Filed: March 2, 2012
    Date of Patent: June 18, 2013
    Assignee: KLA-Tencor Corp.
    Inventors: Xuefeng Liu, Yung-Ho Alex Chuang, John Fielden, Bin-Ming Benjamin Tsai, Jingjing Zhang
  • Publication number: 20130080984
    Abstract: Systems and methods for process aware metrology are provided.
    Type: Application
    Filed: March 2, 2012
    Publication date: March 28, 2013
    Applicant: KLA-TENCOR CORPORATION
    Inventors: Xuefeng Liu, Yung-Ho Alex Chuang, John Fielden, Bin-Ming Benjamin Tsai, Jingjing Zhang
  • Publication number: 20120323356
    Abstract: Optimization of optical parametric models for structural analysis using optical critical dimension metrology is described. A method includes determining a first optical model fit for a parameter of a structure. The first optical model fit is based on a domain of quantities for a first model of the structure. A first near optical field response is determined for a first quantity of the domain of quantities and a second near optical field response is determined for a second, different quantity of the domain of quantities. The first and second near optical field responses are compared to locate a common region of high optical field intensity for the parameter of the structure. The first model of the structure is modified to provide a second, different model of the structure. A second, different optical model fit is determined for the parameter of the structure based on the second model of the structure.
    Type: Application
    Filed: June 20, 2011
    Publication date: December 20, 2012
    Inventors: Thaddeus G. Dziura, Yung-Ho Chuang, Bin-Ming Benjamin Tsai, Xuefeng Liu, John J. Hench
  • Patent number: 7773296
    Abstract: An ultra-broadband ultraviolet (UV) catadioptric imaging microscope system with wide-range zoom capability. The microscope system, which includes a catadioptric lens group and a zooming tube lens group, has high optical resolution in the deep UV wavelengths, continuously adjustable magnification, and a high numerical aperture. The system integrates microscope modules such as objectives, tube lenses and zoom optics to reduce the number of components, and to simplify the system manufacturing process. The preferred embodiment offers excellent image quality across a very broad deep ultraviolet spectral range, combined with an all-refractive zooming tube lens. The zooming tube lens is modified to compensate for higher-order chromatic aberrations that would normally limit performance.
    Type: Grant
    Filed: September 5, 2008
    Date of Patent: August 10, 2010
    Assignee: KLA-Tencor Corporation
    Inventors: David R. Shafer, Yung-Ho Chuang, Bin-Ming Benjamin Tsai