Abstract: An envelope sealing and flipping system can be incorporated into a mail inserter system to seal an envelope with a complete unbroken glue line and simultaneously flip the envelope face-up for downstream processing. The system includes a flip cage that receives an envelope and a moveable wetting brush that contacts the flap. The flip cage rotates, causing the flap to drag underneath the wetting brush, and realigning the envelope with a sealer nip which seals the envelope. The flip cage rotates continuously to receive, flip, and seal many envelopes.

Abstract: The invention is a modular card processing and attaching system configured to provide uninterrupted workflow in the feeding and subsequent attaching of cards to carriers for the formation of a mailpiece. The modular card processing and attaching system is further configured to be incorporated into a production mail inserter system, such that attached card and carrier mailpieces may be subsequently sorted and/or inserted into a mailable envelope or packages to be mailed.

Abstract: The invention is a modular card processing and attaching system configured to provide uninterrupted workflow in the feeding and subsequent attaching of cards to carriers for the formation of a mailpiece. The modular card processing and attaching system is further configured to be incorporated into a production mail inserter system, such that attached card and carrier mailpieces may be subsequently sorted and/or inserted into a mailable envelope or packages to be mailed.

Abstract: The present invention provides systems and methods for controlling on-edge stacking of mailpieces and maintaining a constant ideal stack pressure of a given stack of mailpieces in an autonomous manner.

Abstract: The present invention provides automated systems and methods of loading finished mail within the trays for subsequent processing. The systems and methods of the present invention result in economic and operational efficiency to increase the process of loading the mail in the trays.

Abstract: An envelope sealing and flipping system can be incorporated into a mail inserter system to seal an envelope with a complete unbroken glue line and simultaneously flip the envelope face-up for downstream processing. The system includes a flip cage that receives an envelope and a moveable wetting brush that contacts the flap. The flip cage rotates, causing the flap to drag underneath the wetting brush, and realigning the envelope with a sealer nip which seals the envelope. The flip cage rotates continuously to receive, flip, and seal many envelopes.

Abstract: An envelope sealing and flipping system can be incorporated into a mail inserter system to seal an envelope with a complete unbroken glue line and simultaneously flip the envelope face-up for downstream processing. The system includes a flip cage that receives an envelope and a moveable wetting brush that contacts the flap. The flip cage rotates, causing the flap to drag underneath the wetting brush, and realigning the envelope with a sealer nip which seals the envelope. The flip cage rotates continuously to receive, flip, and seal many envelopes.

Abstract: The invention is a modular card processing and attaching system configured to provide uninterrupted workflow in the feeding and subsequent attaching of cards to carriers for the formation of a mailpiece. The modular card processing and attaching system is further configured to be incorporated into a production mail inserter system, such that attached card and carrier mailpieces may be subsequently sorted and/or inserted into a mailable envelope or packages to be mailed.

Abstract: An envelope sealing and flipping system can be incorporated into a mail inserter system to seal an envelope with a complete unbroken glue line and simultaneously flip the envelope face-up for downstream processing. The system includes a flip cage that receives an envelope and a moveable wetting brush that contacts the flap. The flip cage rotates, causing the flap to drag underneath the wetting brush, and realigning the envelope with a sealer nip which seals the envelope. The flip cage rotates continuously to receive, flip, and seal many envelopes.

Abstract: An envelope sealing and flipping system can be incorporated into a mail inserter system to seal an envelope with a complete unbroken glue line and simultaneously flip the envelope face-up for downstream processing. The system includes a flip cage that receives an envelope and a moveable wetting brush that contacts the flap. The flip cage rotates, causing the flap to drag underneath the wetting brush, and realigning the envelope with a sealer nip which seals the envelope. The flip cage rotates continuously to receive, flip, and seal many envelopes.

Abstract: An envelope sealing and flipping system can be incorporated into a mail inserter system to seal an envelope with a complete unbroken glue line and simultaneously flip the envelope face-up for downstream processing. The system includes a flip cage that receives an envelope and a moveable wetting brush that contacts the flap. The flip cage rotates, causing the flap to drag underneath the wetting brush, and realigning the envelope with a sealer nip which seals the envelope. The flip cage rotates continuously to receive, flip, and seal many envelopes.

Abstract: According to some embodiments, a double detection apparatus for a mail-piece inserter includes a detectable flag affixed to a rotating mail-piece gripper of a mail-piece rotary feeder. A stationary proximity sensor may generate a voltage output based on a presence of the detectable flag in a direction along a first axis normal to the rotation of the mail-piece gripper. A decision unit may then generate a double detect alert signal when a phase shift above a pre-determined threshold value is detected in the voltage output generated by the stationary proximity sensor. According to some embodiments, the decision unit may also generate a thin detect alert signal when a phase shift past another pre-determined threshold value is detected in the voltage output generated by the stationary proximity sensor.

Abstract: According to some embodiments, a double detection apparatus for a mail-piece inserter includes a detectable flag affixed to a rotating mail-piece gripper of a mail-piece rotary feeder. A stationary proximity sensor may generate a voltage output based on a presence of the detectable flag in a direction along a first axis normal to the rotation of the mail-piece gripper. A decision unit may then generate a double detect alert signal when a phase shift above a pre-determined threshold value is detected in the voltage output generated by the stationary proximity sensor. According to some embodiments, the decision unit may also generate a thin detect alert signal when a phase shift past another pre-determined threshold value is detected in the voltage output generated by the stationary proximity sensor.

Abstract: A collation folding device comprising one or more fold rollers mounted in fixed positions. Below and adjacent to the fold rollers are adjustable nip rollers to form nip spacing between the rollers. The adjustable nip roller is mounted on a nip axis shaft. An adjustment mechanism is used for moving the nip axis shaft to adjust the nip spacing. The nip adjustment mechanism includes a bearing block cam follower on which the nip axis shaft is fixedly mounted and supported. An eccentric cam in operative contact with the bearing block cam follower. Rotation of the eccentric cam on the eccentric cam axis drives the bearing block cam follower in its linear motion to adjust the nip spacing.

Abstract: The novel solution provides a method for feeding of individual envelopes from a stack of envelopes in a hopper for an inserter machine. At the downstream end of the hopper, a friction feeder serially feeds individual envelopes from the stack. A suction cup is selectively actuated to engage with the envelope to pull a leading portion of the envelope away from the stack to assist the friction feeder in feeding envelopes. Selective actuation is based on monitoring downstream movement of fed envelopes. The suction cup is engaged when the envelopes travel a shorter distance than would be expected based on the movement of the feeder.

Abstract: A collation folding device comprising one or more fold rollers mounted in fixed positions. Below and adjacent to the fold rollers are adjustable nip rollers to form nip spacing between the rollers. The adjustable nip roller is mounted on a nip axis shaft. An adjustment mechanism is used for moving the nip axis shaft to adjust the nip spacing. The nip adjustment mechanism includes a bearing block cam follower on which the nip axis shaft is fixedly mounted and supported. An eccentric cam in operative contact with the bearing block cam follower. Rotation of the eccentric cam on the eccentric cam axis drives the bearing block cam follower in its linear motion to adjust the nip spacing.

Abstract: A method for automated insertion of a collation into an envelope. The envelope is fed onto an insert station. A preferred insertion depth is determined for the collation to be inserted into the envelope. The collation is pushed via a pusher that moves at a constant velocity towards an open end of the envelope. The location of the pusher is monitored as it approaches the insert station. The envelope is accelerated in the downstream direction from its stopped position to the constant velocity of the pusher. Acceleration is triggered by the pusher reaching a position whereby the envelope and the pusher will match velocities at the same time that the collation is at the insertion depth. As a result, the collation is inserted in the envelope to the insertion depth at the same time that the velocity of the envelope matches the velocity of the pusher.

Abstract: The novel solution provides a method for feeding of individual envelopes from a stack of envelopes in a hopper for an inserter machine. At the downstream end of the hopper, a friction feeder serially feeds individual envelopes from the stack. A suction cup is selectively actuated to engage with the envelope to pull a leading portion of the envelope away from the stack to assist the friction feeder in feeding envelopes. Selective actuation is based on monitoring downstream movement of fed envelopes. The suction cup is engaged when the envelopes travel a shorter distance than would be expected based on the movement of the feeder.

Abstract: A method and apparatus are for decelerating a sheet of paper in a paper-cutting system. The sheet of paper is cut using a cutter, and the sheet is then accepted into a take-away nip. The take-away nip is operated at an initial rate in order to move the sheet of paper away from the cutter at an initial speed. The take-away nip is then operated at a rate decreasing to a final rate, in order to decelerate the sheet of paper to a final speed by the time the sheet of paper exits the take-away nip. The take-away nip is subsequently operated at the initial rate again, prior to accepting another sheet of paper at the initial speed.

Abstract: A system for conveying mailpieces along a feed path includes a plurality of conveyances. A first conveyance is operative to convey mailpieces along the feed path and includes a singulating and drive belt. The singulating and drive belts define a throat for singulating a mailpiece from the stack of mailpieces. A second conveyance accepts mailpieces from the first conveyance and conveys singulated mailpiece downstream of the first conveyance. The system further includes a series of sensors extending from the first to the second conveyance for issuing a gap signal indicative of the relative spacing between sequential mailpieces along the feed path. Additionally, the system includes a means, responsive to the gap signal, for developing a variable opposing force between the singulating and drive belts to optimize singulation of mailpieces along the feed path.