Abstract: A system for controlling friction forces acting on a mailpiece in a mailpiece insertion module.

Abstract: A system for conveying mailpieces along a feed path including first and second conveyances. A first conveyance is operative to convey mailpieces along the feed path and includes a singulating and drive belt. The singulating and drive belts define a throat or singulating a mailpiece from the stack of mailpieces. A second conveyance accepts mailpieces from the first conveyance and conveys singulated mailpiece downstream of the first conveyance. The system further includes a series of sensors extending from the first to the second conveyance for issuing a gap signal indicative of the relative spacing between sequential mailpieces along the feed path. Additionally, the system includes a means to vary the velocity of the drive belt based upon the location of the gap signal along the series of sensors.

Abstract: A system for processing documents having fastening devices includes a document transport system and a fastening device detecting station connected to the transport system that is adapted to detect a fastening device securing together pages of a document. The fastening device removing station is adapted to remove a fastening device securing together pages of a document. A scanning station is adapted to scan the pages of a document. A page flipping station is adapted to flip and position pages of a document to be scanned. A systems controller controls the transport system and the stations based on information provided by the fastening device detecting station for a document to be scanned, to cause such document to be processed by the fastening device removing before scanning of the document or by the page flipping station during scanning of the document to be scanned.

Abstract: Systems and methods including mailing machines having postage meters including multiple postal security devices are described. In one illustrative configuration, a postage meter having multiple postal security devices for use with different postal carriers is described. In another illustrative configuration, a postage meter is configured to apply two postage payment information indicia to a single mail piece using two separate postal security devices.

Abstract: A system for conveying mailpieces along a conveyance path and singulating a mailpiece from a stack of mailpieces along the conveyance path. The system includes a first conveyance for conveying mailpieces at a variable velocity and a second conveyance, downstream of the first conveyance, for conveying mailpieces at a constant velocity along the conveyance path. A series of optical sensors extends from the first to the second conveyance and is operative to issue a gap signal indicative of the relative spacing between sequential mailpieces along the conveyance path. A processor is responsive to the gap signal and is operative to control the first conveyance to decrease the relative spacing between sequential mailpieces when the gap signal exceeds a threshold value.

Abstract: A system for singulating mailpieces including a first conveyance including a pair of opposing belts for singulating a mailpiece from a stack of mailpieces. The system includes an actuation mechanism operative to apply a force pulse through one of the belts to momentary separate mailpieces of the stack and augment singulation of the mailpiece from the stack by the first conveyance.

Abstract: A system for conveying mailpieces along a feed path including first and second conveyances. A first conveyance is operative to convey mailpieces along the feed path and includes a singulating and drive belt. The singulating and drive belts define a throat or singulating a mailpiece from the stack of mailpieces. A second conveyance accepts mailpieces from the first conveyance and conveys singulated mailpiece downstream of the first conveyance. The system further includes a series of sensors extending from the first to the second conveyance for issuing a gap signal indicative of the relative spacing between sequential mailpieces along the feed path. Additionally, the system includes a means to vary the velocity of the drive belt based upon the location of the gap signal along the series of sensors.

Abstract: A system for conveying mailpieces along a feed path includes a plurality of conveyances. A first conveyance is operative to convey mailpieces along the feed path and includes a singulating and drive belt. The singulating and drive belts define a throat for singulating a mailpiece from the stack of mailpieces. A second conveyance accepts mailpieces from the first conveyance and conveys singulated mailpiece downstream of the first conveyance. The system further includes a series of sensors extending from the first to the second conveyance for issuing a gap signal indicative of the relative spacing between sequential mailpieces along the feed path. Additionally, the system includes a means, responsive to the gap signal, for developing a variable opposing force between the singulating and drive belts to optimize singulation of mailpieces along the feed path.

Abstract: An apparatus including a belt support system having a first belt support roller and a system for automatically moving the first belt support roller. The belt support system partially wraps a continuous belt on a belt drive roller. The belt support system includes the first belt support roller at an upstream side of the belt drive roller and a second belt support roller at a downstream side. The system for moving the first belt support roller moves the first roller from a first location relative to the belt drive roller to a second different location, based upon a predetermined load of the belt on the first belt support roller to thereby reduce an amount of wrap of the belt on the belt drive roller and reduce a length of the belt located proximate to the belt drive roller between the first and second belt support rollers.

Abstract: A paper cutting system includes a cutting assembly, a transport moving a web through the cutting assembly, a vacuum plenum utilizing a vacuum source to control the web moving through the cutting assembly, an air source providing purge air to the cutting assembly for removal of debris, and a heat exchanger normalizing a temperature of the purge air with respect to a temperature of ambient air prior to the purge air reaching the cutting assembly. The heat exchanger may be operated using the vacuum source.

Abstract: A method and system for assessing when to change or sharpen a cutting blade of a paper cutter is presented. The cutting blade is operated using an electric motor that causes motion of the cutting blade, and the motion of the cutting blade causes the paper to be cut. Data is recorded about usage of the electric motor at least while cutting the paper. Based upon the data, a determination is made as to whether the cutting blade should be changed or sharpened.

Abstract: An apparatus includes a first feed path configured to transport an envelope from an input at an envelope supply to an insertion location, and a second feed path configured to transport the envelope with a mail piece insert therein from the insertion location to an output. The first and second feed paths intersect at an intersection spaced from the insertion location. The paths are angled relative to each other at the intersection.

Abstract: System and methods of controlling a plurality of motors based on a motor motion attribute, such as rotor position, velocity, or acceleration, which simulate the properties of a mechanical differential, including a pure differential, a limited slip differential, and/or a locking differential. The method may be employed in a number of applications, including, without limitation, a paper handling system, such as an inserter, to control the nips of a pinless cutter of an inserter, and in a vehicle.

Abstract: A feeding mechanism for feeding a web of paper in a paper handling system includes a feeding nip assembly having a driven roller structured to be rotatably driven about a first axis, and an idler roller structured to rotate about a second axis substantially parallel to the first axis. In addition, the feeding nip assembly is structured to apply a force to the idler roller to push the idler roller toward the driven roller. The force is applied in a direction substantially perpendicular to the first axis and the second axis. The idler roller is also structured to pivot about a third axis substantially perpendicular to the first axis, the second axis, and the direction of the force.

Abstract: A method and apparatus are for decelerating a sheet of paper in a paper-cutting system. The sheet of paper is cut using a cutter, and the sheet is then accepted into a take-away nip. The take-away nip is operated at an initial rate in order to move the sheet of paper away from the cutter at an initial speed. The take-away nip is then operated at a rate decreasing to a final rate, in order to decelerate the sheet of paper to a final speed by the time the sheet of paper exits the take-away nip. The take-away nip is subsequently operated at the initial rate again, prior to accepting another sheet of paper at the initial speed.

Abstract: A system for detecting wear in a gripper chain of a chain conveyor is provided. The system includes an optical sensing system having a detection path located vertically beneath a portion of the gripper chain at a predetermined location. The detection path is located such that, when the gripper chain becomes elongated and droops a predetermined amount due to wear of the gripper chain, the sensing system senses the presence of the gripper chain in the detection path.

Abstract: A method and apparatus are for decelerating a sheet of paper in a paper-cutting system. The sheet of paper is cut using a cutter, and the sheet is then accepted into a take-away nip. The take-away nip is operated at an initial rate in order to move the sheet of paper away from the cutter at an initial speed. The take-away nip is then operated at a rate decreasing to a final rate, in order to decelerate the sheet of paper to a final speed by the time the sheet of paper exits the take-away nip. The take-away nip is subsequently operated at the initial rate again, prior to accepting another sheet of paper at the initial speed.

Abstract: Systems and methods including mailing machines configured to selecting a route and carrier or carriers for delivery of the mail and for finishing the mail according the selection are described. In one illustrative configuration, the mailing machine tags mail pieces according to the result of a carrier selection process and sorts the outgoing mail by carrier.

Abstract: Systems and methods including mailing machines having postage meters including multiple postal security devices are described. In one illustrative configuration, a postage meter having multiple postal security devices for use with different postal carriers is described. In another illustrative configuration, a postage meter is configured to apply two postage payment information indicia to a single mail piece using two separate postal security devices.

Abstract: A system for controlling friction forces acting on a mailpiece in a mailpiece insertion module.