Patents by Inventor Bradley P. Etherton

Bradley P. Etherton has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 7829641
    Abstract: A two-stage cascade polymerization process for the production of multimodal polyethylene film resins with improved bubble stability is provided. The process comprises polymerizing ethylene or a mixture of ethylene and a C4-8 ?-olefin in two reactors arranged in series using a mixed single-site catalyst comprised of a bridged and a non-bridged indenoindolyl transition metal complex to form a multimodal polyethylene resin comprised of a lower molecular weight, higher density component and a higher molecular weight, lower density component.
    Type: Grant
    Filed: July 16, 2008
    Date of Patent: November 9, 2010
    Assignee: Equistar Chemicals, LP
    Inventors: Bradley P. Etherton, Stephen M. Imfeld, Philip J. Garrison
  • Patent number: 7816478
    Abstract: A thick film and process to prepare polyethylene useful for the film are disclosed. Ethylene is polymerized in two reaction zones with a C6-C10 ?-olefin in the presence of a catalyst system comprising an activator, a supported bridged zirconium complex, and a supported non-bridged zirconium complex. The process yields medium density to linear low density polyethylene having a melt index from 0.20 to 1.0 dg/min. Thick films from the polyethylene have a superior combination of high impact strength and high modulus.
    Type: Grant
    Filed: September 3, 2008
    Date of Patent: October 19, 2010
    Assignee: Equistar Chemicals, LP
    Inventors: Bradley P. Etherton, Stephen M. Imfeld, Mohan Sasthav
  • Patent number: 7723451
    Abstract: A slurry process for polymerizing ethylene is disclosed. The process comprises polymerizing ethylene in the presence of an ?-olefin, hydrogen, and a catalyst comprising an activator and a supported, dimethylsilyl-bridged bis(indenoindolyl)zirconium complex. The process has high catalyst activity and produces polyethylene having a broad molecular weight distribution.
    Type: Grant
    Filed: September 4, 2007
    Date of Patent: May 25, 2010
    Assignee: Equistar Chemicals, LP
    Inventors: Sandor Nagy, Barbara M. Tsuie, Bradley P. Etherton, Jean A. Merrick-Mack, Everett O. Lewis, Mark P. Mack, Natalia Nagy, Edward S. Vargas
  • Publication number: 20100055432
    Abstract: A thick film and process to prepare polyethylene useful for the film are disclosed. Ethylene is polymerized in two reaction zones with a C6-C10 ?-olefin in the presence of a catalyst system comprising an activator, a supported bridged zirconium complex, and a supported non-bridged zirconium complex. The process yields medium density to linear low density polyethylene having a melt index from 0.20 to 1.0 dg/min. Thick films from the polyethylene have a superior combination of high impact strength and high modulus.
    Type: Application
    Filed: September 3, 2008
    Publication date: March 4, 2010
    Inventors: Bradley P. Etherton, Stephen M. Imfeld, Mohan Sasthav
  • Publication number: 20100016526
    Abstract: A two-stage cascade polymerization process for the production of multimodal polyethylene film resins with improved bubble stability is provided. The process comprises polymerizing ethylene or a mixture of ethylene and a C4-8 ?-olefin in two reactors arranged in series using a mixed single-site catalyst comprised of a bridged and a non-bridged indenoindolyl transition metal complex to form a multimodal polyethylene resin comprised of a lower molecular weight, higher density component and a higher molecular weight, lower density component.
    Type: Application
    Filed: July 16, 2008
    Publication date: January 21, 2010
    Inventors: Bradley P. Etherton, Stephen M. Imfeld, Philip J. Garrison
  • Patent number: 7638597
    Abstract: A process to remove metal contaminants from a hydrocarbon solution of polyethylene is disclosed. The process comprises adding a primary alcohol and a ?-diketone to a solution of polyethylene at a temperature within the range of 120° C. to 300° C. and contacting the solution with basic alumina. The process removes metal contaminants and minimizes degradation and condensation products, which can have a detrimental effect on polyethylene properties. The process provides polyethylene with low metal residues and good properties.
    Type: Grant
    Filed: December 17, 2007
    Date of Patent: December 29, 2009
    Assignee: Equistar Chemicals, LP
    Inventors: Bradley P. Etherton, Marvin R. Appel
  • Publication number: 20090152169
    Abstract: A process to remove metal contaminants from a hydrocarbon solution of polyethylene is disclosed. The process comprises adding a primary alcohol and a ?-diketone to a solution of polyethylene at a temperature within the range of 120° C. to 300° C. and contacting the solution with basic alumina. The process removes metal contaminants and minimizes degradation and condensation products, which can have a detrimental effect on polyethylene properties. The process provides polyethylene with low metal residues and good properties.
    Type: Application
    Filed: December 17, 2007
    Publication date: June 18, 2009
    Inventors: Bradley P. Etherton, Marvin R. Appel
  • Publication number: 20090062490
    Abstract: A slurry process for polymerizing ethylene is disclosed. The process comprises polymerizing ethylene in the presence of an ?-olefin, hydrogen, and a catalyst comprising an activator and a supported, dimethylsilyl-bridged bis(indenoindolyl)zirconium complex. The process has high catalyst activity and produces polyethylene having a broad molecular weight distribution.
    Type: Application
    Filed: September 4, 2007
    Publication date: March 5, 2009
    Inventors: Sandor Nagy, Barbara M. Tsuie, Bradley P. Etherton, Jean A. Merrick-Mack, Everett O. Lewis, Mark P. Mack, Natalia Nagy, Edward S. Vargas
  • Patent number: 7423098
    Abstract: An ethylene polymerization process is disclosed. Ethylene is polymerized in two slurry reaction zones with a C6-C10 alpha-olefin in the presence of a single-site catalyst capable of making a high molecular weight polyolefin. The process yields medium density and linear low density polyethylene having a bimodal molecular weight distribution and a melt index from about 0.10 to about 0.80. Films from the polyethylene have superior impact properties.
    Type: Grant
    Filed: January 17, 2006
    Date of Patent: September 9, 2008
    Assignee: Equistar Chemicals, LP
    Inventors: Philip J. Garrison, Charles S. Holland, Mark P. Mack, Linda N. Winslow, Everett O. Lewis, James R. Clark, Leonard V. Cribbs, Bradley P. Etherton, Jean A. Merrick-Mack, Paula L. Nygard
  • Patent number: 7019073
    Abstract: The present invention discloses a method of dispersing cyclodextrins into a base polymer. The method of the invention comprises reacting grafted microfine polymer powder with a cyclodextrin to form a cyclodextrin-attached grafted polymer, and mixing the cyclodextrin-attached grafted polymer and the base polymer for a sufficient time that the cyclodextrin-attached grafted polymer is dispersed within the base polymer. The present invention also provides several cyclodextrin-inclusion complex products formed by the method of the invention. This products include an antimicrobial polymer blend, a fragrant polymer blend, and a dyed polymer blend.
    Type: Grant
    Filed: August 20, 2003
    Date of Patent: March 28, 2006
    Assignee: Equistar Chemicals, L.P.
    Inventors: Bradley P. Etherton, Douglas C. McFaddin
  • Patent number: 6914097
    Abstract: A process for producing acid functionalized polyolefins by hydrolyzing maleic anhydride grafts using a dispersion technique is provided. Acid functionalized polyolefin powders produced by the process as well as adhesive blends formulated therewith are also disclosed.
    Type: Grant
    Filed: December 17, 2002
    Date of Patent: July 5, 2005
    Assignee: Equistar Chemicals LP
    Inventors: Daniel R. Ward, Douglas C. McFaddin, Bradley P. Etherton
  • Patent number: 6838520
    Abstract: Adhesives useful for adhering fluoropolymers are provided. The adhesives are a blend of linear low density polyethylene, ethylene polymer plastomer, polyolefin elastomer and modified polyolefin having acid or acid derivative functionality. Composite fluoropolymer/adhesive structures are also provided.
    Type: Grant
    Filed: May 29, 2003
    Date of Patent: January 4, 2005
    Assignee: Equistar Chemicals, LP
    Inventor: Bradley P. Etherton
  • Publication number: 20040242778
    Abstract: Adhesives useful for adhering fluoropolymers are provided. The adhesives are a blend of linear low density polyethylene, ethylene polymer plastomer, polyolefin elastomer and modified polyolefin having acid or acid derivative functionality. Composite fluoropolymer/adhesive structures are also provided.
    Type: Application
    Filed: May 29, 2003
    Publication date: December 2, 2004
    Inventor: Bradley P. Etherton
  • Patent number: 6790918
    Abstract: Disclosed is a novel bidentate pyridine transition metal catalyst having the general formula each R is independently selected from hydrogen or C1 to C6 alkyl, or C6 to C14 aryl, each R′ is independently selected from R, C1 to C6 alkoxy, C6 to C14 aryl, C7 to C20 alkaryl, C7 to C20 aralkyl, halogen, or CF3, M is a Group 3 to 10 metal, each X is independently selected from halogen, C1 to C6 alkyl, C6 to C14 aryl, C7 to C20 alkaryl, C7 to C20aralkyl, C1 to C6 alkoxy, or L is X, cyclopentadienyl, C1 to C6 alkyl substituted cyclopentadienyl, indenyl, fluorenyl, or “n” is 1 to 4; “a” is 1 to 3; “b” is 0 to 2; a+b≦3; “c” is 1 to 6; and a+b+c equals the oxidation state of M.
    Type: Grant
    Filed: June 30, 2003
    Date of Patent: September 14, 2004
    Assignee: Equistar Chemicals, LP
    Inventors: Sandor Nagy, Leonard V. Cribbs, Bradley P. Etherton, Mary Cocoman, Ramesh Krishnamurti, John A. Tyrell
  • Patent number: 6759493
    Abstract: Disclosed is a novel bidentate pyridine transition metal catalyst having the general formula where each R is independently hydrogen, C1-6 alkyl, or C6-14 aryl; where each R′ is independently R, C1-6 alkoxy, C7-20 alkaryl, C7-20 aralkyl, halogen, or CF3; where M is a Group 3 to 10 metal; where each X is independently halogen, C1-6 alkyl, C6-14 aryl, C7-20 alkaryl, C7-20 aralkyl, C1-6 alkoxy, or  L is X, cyclopentadienyl, C1-16 alkyl-substituted cyclopentadienyl, fluorenyl, indenyl, or  where n is an integer from 1 to 4; a is an integer from 1 to 3; b is an integer from 0 to 2; the sum of a+b≦3; c is an integer from 1 to 6; and the sum a+b+c equals the oxidation state of M.
    Type: Grant
    Filed: June 10, 1997
    Date of Patent: July 6, 2004
    Assignee: Equistar Chemicals, LP
    Inventors: Sandor Nagy, Leonard V. Cribbs, Bradley P. Etherton, Mary Cocoman, Ramesh Krishnamurti, John A. Tyrell
  • Publication number: 20040116569
    Abstract: A process for producing acid functionalized polyolefins by hydrolyzing maleic anhydride grafts using a dispersion technique is provided. Acid functionalized polyolefin powders produced by the process as well as adhesive blends formulated therewith are also disclosed.
    Type: Application
    Filed: December 17, 2002
    Publication date: June 17, 2004
    Inventors: Daniel R. Ward, Douglas C. McFaddin, Bradley P. Etherton
  • Publication number: 20040097670
    Abstract: Disclosed is a novel bidentate pyridine transition metal catalyst having the general formula 1
    Type: Application
    Filed: June 30, 2003
    Publication date: May 20, 2004
    Applicant: EQUISTAR CHEMICALS, LP
    Inventors: Sandor Nagy, Leonard V. Cribbs, Bradley P. Etherton, Mary Cocoman, Ramesh Krishnamurti, John A. Tyrell
  • Publication number: 20020095048
    Abstract: A process for preparing boratabenzene derivatives is provided. The process includes the hydrogenation of a compound containing a boranaphthalene functional group to form a boratabenzene-containing compound. Depending on the compound containing a boranaphthalene functional group, the resulting boratabenzene compound may be converted into a catalyst suitable for olefin polymerization. A process for forming a boratabenzene derivative from a halo-dioxaborolane is also provided. In this process, a halo-dioxaborolane is reacted with a piperylide salt for form a pentadienyl dioxaborolane. The pentadienyl-dioxaborolane is reacted with a strong base to form an intermediate boratacyclohexanediene salt. The intermediate boratacyclohexanediene salt is then reacted with a trialkylaluminum compound to form an alkylboratabenzene salt.
    Type: Application
    Filed: January 18, 2001
    Publication date: July 18, 2002
    Inventors: Leonard V. Cribbs, Bradley P. Etherton
  • Patent number: 6410764
    Abstract: A process for preparing boratabenzene derivatives is provided. The process includes the hydrogenation of a compound containing a boranaphthalene functional group to form a boratabenzene-containing compound. Depending on the compound containing a boranaphthalene functional group, the resulting boratabenzene compound may be converted into a catalyst suitable for olefin polymerization. A process for forming a boratabenzene derivative from a halo-dioxaborolane is also provided. In this process, a halo-dioxaborolane is reacted with a piperylide salt for form a pentadienyl dioxaborolane. The pentadienyl-dioxaborolane is reacted with a strong base to form an intermediate boratacyclohexanediene salt. The intermediate boratacyclohexanediene salt is then reacted with a trialkylaluminum compound to form an alkylboratabenzene salt.
    Type: Grant
    Filed: January 18, 2001
    Date of Patent: June 25, 2002
    Assignee: Equistar Chemicals, L.P.
    Inventors: Leonard V. Cribbs, Bradley P. Etherton
  • Patent number: 6376629
    Abstract: A single-site olefin polymerization catalyst and method of making it are disclosed. The catalyst comprises an activator and an organometallic complex. The complex comprises a Group 3 to 10 transition or lanthanide metal, M, and at least one indenoindolyl ligand that is &pgr;-bonded to M. The key ligand is made in two steps from readily available indanones and aryl hydrazines. Reaction of its anion with a source of the metal completes a remarkably simple synthetic route to a new family of single-site olefin polymerization catalysts.
    Type: Grant
    Filed: January 29, 2001
    Date of Patent: April 23, 2002
    Assignee: Equistar Chemicals, LP
    Inventors: Sandor Nagy, Bradley P. Etherton, Ramesh Krishnamurti, John A. Tyrell