Patents by Inventor Bradley P. Etherton
Bradley P. Etherton has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20010018502Abstract: A single-site olefin polymerization catalyst is described. The catalyst comprises an activator and an organometallic compound that includes an amine derivative ligand. The catalyst is highly productive, incorporates comonomers well, and gives polymers with narrow molecular weight distributions.Type: ApplicationFiled: January 16, 2001Publication date: August 30, 2001Applicant: EQUISTAR CHEMICALS, L.P.Inventors: Sandor Nagy, Bradley P. Etherton, Ramesh Krishnamurti, John A. Tyrell
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Patent number: 6281308Abstract: Olefin polymerization is performed in the presence of a catalyst comprising a compound of the formula wherein M is a Group 3-10 transition metal; A is O, S, N—R″, or P—R″; L is an anionic ligand; X is hydride, halide, C1-C20 alkoxy, siloxy, hydrocarbyl, or dialkylamido; R, R′, and R″, which are the same or different, are selected from the group consisting of hydrogen and C1-C20 hydrocarbyl; and m+n equals the valency of M minus 1; and an activator.Type: GrantFiled: January 16, 2001Date of Patent: August 28, 2001Assignee: Equistar Chemicals, L.P.Inventors: Sandor Nagy, Bradley P. Etherton, Ramesh Krishnamurti, John A. Tyrell
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Publication number: 20010007848Abstract: A single-site olefin polymerization catalyst and method of making it are disclosed. The catalyst comprises an activator and an organometallic complex. The complex comprises a Group 3 to 10 transition or lanthanide metal, M, and at least one indenoindolyl ligand that is -bonded to M. The key ligand is made in two steps from readily available indanones and aryl hydrazines. Reaction of its anion with a source of the metal completes a remarkably simple synthetic route to a new family of single-site olefin polymerization catalysts.Type: ApplicationFiled: January 29, 2001Publication date: July 12, 2001Applicant: EQUISTAR CHEMICALS, L.P.Inventors: Sandor Nagy, Bradley P. Etherton, Ramesh Krishnamurti, John A. Tyrell
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Patent number: 6232260Abstract: A single-site olefin polymerization catalyst and method of making it are disclosed. The catalyst comprises an activator and an organometallic complex. The complex comprises a Group 3 to 10 transition or lanthanide metal, M, and at least one indenoindolyl ligand that is &pgr;-bonded to M. The key ligand is made in two steps from readily available indanones and aryl hydrazines. Reaction of its anion with a source of the metal completes a remarkably simple synthetic route to a new family of single-site olefin polymerization catalysts.Type: GrantFiled: October 14, 1999Date of Patent: May 15, 2001Assignee: Equistar Chemicals, L.P.Inventors: Sandor Nagy, Bradley P. Etherton, Ramesh Krishnamurti, John A. Tyrell
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Patent number: 6228958Abstract: Disclosed is a catalyst having the general formula where L is a ligand having the formula L′ is L, Cp, Cp*, indenyl, fluorenyl, NR2, OR, or halogen, L can be bridged to L; X is halogen, NR2, OR, or alkyl from C1 to C12, M is zirconium or hafnium, R is alkyl from C1 to C12 or aryl from C6 to C12, R1 is R, alkaryl from C6 to C12, aralkyl from C6 to C12, hydrogen, or Si(R)3, R2 is R1, halogen, COR, COOR, SOR, or SOOR, R3 is R2, OR, N(R)2, SR, or a fused ring system, Cp is cyclopentadienyl, Cp* is pentamethylcyclopentadienyl, n is 0 to 3, and LB is an optional Lewis base. Also disclosed is a method of making a poly-&agr;-olefin comprising polymerizing an &agr;-olefin monomer using a catalyst such as that described above where M can be titanium, zirconium, or hafnium.Type: GrantFiled: April 27, 1999Date of Patent: May 8, 2001Assignee: Equistar Chemicals, L.P.Inventors: Sandor Nagy, Ramesh Krishnamurti, Bradley P. Etherton
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Patent number: 6211311Abstract: A supported olefin polymerization catalyst system and a method of making it are disclosed. The catalyst system comprises: (a) a support chemically treated with an organoaluminum, organosilicon, organomagnesium, or organoboron compound; (b) a single-site catalyst that contains a polymerization-stable, heteroatomic ligand; and (c) an activator. Chemical treatment is a key to making supported heterometallocenes that have high activity and long shelf-lives, and can effectively incorporate comonomers.Type: GrantFiled: May 25, 1999Date of Patent: April 3, 2001Assignee: Equistar Chemicals, L.P.Inventors: Shaotian Wang, Bradley P. Etherton, Karen E. Meyer, Michael W. Lynch, Linda N. Winslow, Leonard V. Cribbs, Jia-Chu X. Liu
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Patent number: 6204216Abstract: A single-site olefin polymerization catalyst is described. The catalyst comprises an activator and an organometallic compound that includes an amine derivative ligand. The catalyst is highly productive, incorporates comonomers well, and gives polymers with narrow molecular weight distributions. The compound is of the formula wherein M is a group 3-10 metal; A is O, S, N—R″ or P—R″; L is cyclopentadienyl, boraaryl, pyrrolyl, azaboralinyl, quinolinyl, or pyridinyl, or is another RR′N—A− or RR′C═N—A′ group; X is a hydride, halide, alkoxy, siloxy, hydrocarbyl or amido; R,R′ and R″ are hydrogen or hydrocarbyl; m+n equals the valence of M minus 1.Type: GrantFiled: April 15, 1999Date of Patent: March 20, 2001Assignee: Equistar Chemicals, L.P.Inventors: Sandor Nagy, Bradley P. Etherton, Ramesh Krishnamurti, John A. Tyrell
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Patent number: 6201076Abstract: An olefin polymerization process is described. The process comprises polymerizing an olefin in the presence of a supported single-site catalyst, an optional activator, and a fatty amine. The fatty amine is added at a concentration in the range from about 10 to about 75 weight percent based on the weight of the supported catalyst. The fatty amine helps to reduce fouling and sheeting during the polymerization process and enhances catalyst activity.Type: GrantFiled: April 29, 1999Date of Patent: March 13, 2001Assignee: Equistar Chemicals, L.P.Inventors: Bradley P. Etherton, Gregory G. Hlatky, James H. Meas, Jr.
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Patent number: 6127484Abstract: A multiple stage or multiple zone process for making olefin polymers is disclosed. A single-site catalyst, preferably one that contains a heteroatomic ligand, is used in the first stage or zone, and a Ziegler-Natta catalyst is used at a higher temperature in later stages or zones. A parallel multiple zone process is also described. The processes, which can be performed adiabatically, give polymers with improved thermal processing ability.Type: GrantFiled: April 29, 1999Date of Patent: October 3, 2000Assignee: Equistar Chemicals, LPInventors: Leonard V. Cribbs, Bradley P. Etherton, Mark P. Mack, James H. Meas, Jr.
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Patent number: 6121181Abstract: Single site nitrogen and oxygen metallacyclic catalysts comprising at least two polymerization-stable anionic ancillary ligands and a Group 4-10 metal are disclosed wherein the nitrogen or oxygen heterocyclic catalyst is produced by dimerizing an alkylamido or trimerizing a metal containing oxane. The polymerization-stable anionic ancillary ligands are preferably either cyclopentadienyl, borataaryl, pyrrolyl, azaboralinyl, pyridinyl, or a quinolinyl ring. In a preferred embodiment, the invention relates to catalysts of the formula: ##STR1## wherein M is a transition metal of Groups 3-10;L is a polymerization-stable anionic ancillary ligand;R is a hydrocarbyl group containing up to about 12 carbon atoms optionally substituted with halogen; andE is R or halogen, alkoxy from C.sub.1 to C.sub.20, siloxy from C.sub.1 to C.sub.20, N(R).sub.2, hydrogen or another univalent anionic ligand, or mixtures thereof.Type: GrantFiled: August 7, 1998Date of Patent: September 19, 2000Assignee: Equistar Chemicals, L.P.Inventors: Bradley P. Etherton, Ramesh Krishnamurti, Sandor Nagy
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Patent number: 6114270Abstract: Single-site catalyst systems containing alkylimido ligands are disclosed. The catalyst systems comprise a co-catalyst and a Group 3-10 transition metal catalyst. The catalyst includes an alkyl- or arylimido ligand and a polymerization-stable, anionic ligand selected from boraaryl, pyrrolyl, and azaborolinyl. When used to polymerize olefins, the catalyst systems are highly productive, give good comonomer incorporation, and give polymers with narrow molecular weight distributions.Type: GrantFiled: August 7, 1998Date of Patent: September 5, 2000Assignee: Equistar Chemicals, L.P.Inventors: Ramesh Krishnamurti, Sandor Nagy, John Tyrell, Bradley P. Etherton
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Patent number: 6034027Abstract: Disclosed is a catalyst having the general formula ##STR1## where Q is a ligand containing the ring ##STR2## R is hydrogen, N(R').sub.2, OR', or R', each R' is independently selected from alkyl from C.sub.1 to C.sub.10, aryl from C.sub.6 to C.sub.15, alkaryl C.sub.7 to C.sub.15, and aralkyl from C.sub.7 to C.sub.15, each X is independently selected from hydrogen, halogen, alkoxy from C.sub.1 to C.sub.10, dialkylamino from C.sub.1 to C.sub.10, methyl, ##STR3## each R.sub.1 is independently selected from halogen, alkoxy from C.sub.1 to C.sub.10, and R', L is ##STR4## Q, or X, where one .pi.-ligand can be bridged to second .pi.-ligand, B is an optional base, "n" is 0 to 5, and M is a Group 3-10 metal.Type: GrantFiled: June 10, 1997Date of Patent: March 7, 2000Assignee: Equistar Chemicals, LPInventors: Ramesh Krishnamurti, Sandor Nagy, Bradley P. Etherton
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Patent number: 6008394Abstract: A novel metallocene catalyst for the polymerization of olefin (co)polymers is of the general formula:R--SO.sub.2 --L--M--(X).sub.m T.sub.nwherein,M is a metal selected from Groups 3-10;T is a polymerization-stable anionic ancillary ligand;m+n is the valency of M minus 1;R is a C.sub.1 -C.sub.20 alkyl group, a C.sub.6 -C.sub.20 aryl ring or a C.sub.6 -C.sub.20 alkaryl or aralkyl group, optionally substituted with a halogen or an alkoxy group up to 10 carbon atoms;X is a halogen, alkoxy from C.sub.1 to C.sub.20, siloxy from C.sub.1 to C.sub.20, N(R).sub.2, a hydrocarbyl group containing up to about 12 carbon atoms, hydrogen or another univalent anionic ligand, or mixtures thereof;L is T as defined above with the proviso that one of the sites available for substitution is the attachment site of the sulfonyl group; andwherein L and T may be bridged.Type: GrantFiled: August 7, 1998Date of Patent: December 28, 1999Assignee: ARCO Chemicals Technology, L.P.Inventors: Sandor Nagy, John Tyrell, Bradley P. Etherton
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Patent number: 5914408Abstract: A novel metallocene catalyst for the polymerization of olefin (co)polymers is of the general formula:Benzothiazole--E--M--X.sub.m L.sub.nwhere,M is a transition metal of Groups 3-10 of the Periodic Table;E is sulfur or oxygen; E being bond to the transition metal and to the carbon atom between sulfur and nitrogen of the benzothiazole moiety;L is a polymerization-stable anionic ancillary ligand;X is a halogen, alkoxy from C.sub.1 to C.sub.20, siloxy from C.sub.1 to C.sub.20, N(R.sub.1).sub.2, a hydrocarbyl group containing up to about 12 carbon atoms or hydrogen or mixtures thereof; preferably X is halogen, methoxy, ethoxy or siloxy (R.sub.1).sub.3 SiO--, where R.sub.1 is alkyl from C.sub.1 to C.sub.20 ; andm+n equals the valency of the M minus 1.Type: GrantFiled: August 7, 1998Date of Patent: June 22, 1999Assignee: Equistar Chemicals, LPInventors: Ramesh Krishnamurti, Sandor Nagy, John Tyrell, Bradley P. Etherton
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Patent number: 5902866Abstract: Disclosed is a catalyst having the general formula ##STR1## where L is a ligand having the formula ##STR2## L' is L, Cp, Cp*, indenyle fluorenyl, NR.sub.2, OR, or halogen, L can be bridged to L; X is halogen, NR.sub.2, OR, or alkyl from C.sub.1 to C.sub.12, M is zirconium or hafnium, R is alkyl from C.sub.1 to C.sub.12 or aryl from C.sub.6 to C.sub.12, R.sub.1 is R, alkaryl from C.sub.6 to C.sub.12, aralkyl from C.sub.6 to C.sub.12, hydrogen, or Si(R).sub.3, R.sub.2 is R.sub.1, halogen, COR, COOR, SOR, or SOOR, R.sub.3 is R.sub.2, OR, N(R).sub.2, SR, or a fused ring system, Cp is cyclopentadienyl, Cp* is pentamethylcyclopentadienyl, n is 0 to 3, and L.sub.B is an optional Lewis base. Also disclosed is a method of making a poly-.alpha.-olefin comprising polymerizing an .alpha.-olefin monomer using a catalyst such as that described above where M can be titanium, zirconium, or hafnium.Type: GrantFiled: November 13, 1996Date of Patent: May 11, 1999Assignee: Equistar Chemicals, L.P.Inventors: Sandor Nagy, Ramesh Krishnamurti, Bradley P. Etherton
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Patent number: 5756611Abstract: A catalyst useful in the polymerization of .alpha.-olefins comprises the reaction product of an alcohol having the general formula ##STR1## with an organometallic compound having the general formulaLM(X).sub.v-1wherein Q is --COR.sup.12, --CR"R"(OR.sup.12) and --CR"R"N(R").sub.2 ;wherein each R" is independently selected from H and R, R is a C.sub.1 to C.sub.12 alkyl group or a C.sub.6 to C.sub.24 aryl group, R.sup.12 is R or a radical of the formula --(CH.sub.2).sub.w --O--(CH.sub.2).sub.y H, w and y being independently selected from 1 to 4;L is a .pi.-bonded ligand selected from (i.) a cyclopentadienyl or substituted cyclopentadienyl ring; (ii.) a boraaryl ring; (iii) a 1,2-azaborolinyl ring; or (iv.) a 5-membered heterocyclic ring;M is a Group 3 to 7 metal of the Periodic Table;v is the valence of M; andeach X is independently selected from halogen or a C.sub.1 -C.sub.6 alkyl group or a C.sub.6 -C.sub.24 aryl group.Type: GrantFiled: February 21, 1997Date of Patent: May 26, 1998Assignee: Lyondell Petrochemical CompanyInventors: Bradley P. Etherton, Ramesh Krishnamurti, John A. Tyrell, Sandor Nagy
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Patent number: 5637659Abstract: Disclosed is a catalyst having the general formula ##STR1## where Q is a ligand containing the ring ##STR2## R is hydrogen, N(R').sub.2, OR', or R', each R' is independently selected from alkyl from C.sub.1 to C.sub.10, aryl from C.sub.6 to C.sub.15, alkaryl C.sub.7 to C.sub.15, and aralkyl from C.sub.7 to C.sub.15, each X is independently selected from hydrogen, halogen, alkoxy from C.sub.1 to C.sub.10.sub., dialkylamino from C.sub.1 to C.sub.10, methyl, ##STR3## each R.sub.1 is independently selected from halogen, alkoxy from C.sub.1 to C.sub.10, and R', L is ##STR4## Q, or X, where L can be bridged to Q, B is an optional base, "n" is 0 to 5, and M is titanium, zirconium, or hafnium.Type: GrantFiled: May 17, 1996Date of Patent: June 10, 1997Assignee: Lyondell Petrochemical CompanyInventors: Ramesh Krishnamurti, Sandor Nagy, Bradley P. Etherton
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Patent number: 5554775Abstract: Disclosed is a catalyst having the general formula ##STR1## where Q is a ligand containing the ring ##STR2## R is hydrogen, N(R').sub.2, OR', or R', each R' is independently selected from alkyl from C.sub.1 to C.sub.10, aryl from C.sub.6 to C.sub.15, alkaryl C.sub.7 to C.sub.15, and aralkyl from C.sub.7 to C.sub.15, each X is independently selected from hydrogen, halogen, alkoxy from C.sub.1 to C.sub.10, dialkylamino from C.sub.1 to C.sub.10, methyl, ##STR3## each R.sub.1 is independently selected from halogen, alkoxy from C.sub.1 to C.sub.10, and R', L is ##STR4## Q, or X, where L can be bridged to Q, B is an optional base, "n" is 0 to 5, and M is titanium, zirconium, or hafnium.Type: GrantFiled: January 17, 1995Date of Patent: September 10, 1996Assignee: Occidental Chemical CorporationInventors: Ramesh Krishnamurti, Sandor Nagy, Bradley P. Etherton
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Patent number: 5539124Abstract: Disclosed is an azametallocene polymerization catalyst having the general formula ##STR1## where L is a ligand, or mixture of ligands, each having 4 to 30 carbon atoms and containing at least two fused rings, one of which is a pyrrolyl ring, Cp is a ligand containing a cyclopentadienyl group, B is a Lewis acid, Y is a halogen, alkoxy from C.sub.1 to C.sub.20, siloxy from C.sub.1 to C.sub.20, or mixtures thereof, M is titanium, zirconium, or mixtures thereof, m is 1 to 4, and n is 0 to 2, p is 0 to 2, q is 0 to 1, and m+n+q=4. The catalyst is useful in polymerizing unsaturated olefinic monomers such as ethylene.Type: GrantFiled: December 19, 1994Date of Patent: July 23, 1996Assignee: Occidental Chemical CorporationInventors: Bradley P. Etherton, Sandor Nagy
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Patent number: 5514761Abstract: Disclosed are unsaturated .alpha.-olefin/.alpha., .omega.-diene copolymers, and a method of preparation thereof. The copolymers are generally crystalline, free of gel and cross-links, and contain unsaturated side chains and long chain branching. The copolymers contain up to 5 mole percent diene incorporated therein, and may be prepared by copolymerization using a solid-phase, insoluble coordination catalyst, without a solvent, and below the crystalline melting point of the copolymer.Type: GrantFiled: February 10, 1995Date of Patent: May 7, 1996Assignee: Exxon Chemical Patents Inc.Inventors: Bradley P. Etherton, James J. McAlpin, Terrence Huff, Edward N. Kresge