Abstract: The process removes hydrogen sulfide from hydrotreated gas by TSA. Hydrogen sulfide adsorbs on the adsorbent while allowing hydrogen in the hydrotreated gas to pass the adsorbent to provide a desulfided hydrogen gas stream and a sulfided adsorbent. A regenerant gas stream can be contacted with the sulfided adsorbent at a swing temperature to desorb hydrogen sulfide from the adsorbent into the regenerant gas stream. The regenerant gas stream can then be recycled to a hydrotreating reactor for processing biorenewable feed to provide hydrogen sulfide to the reactor. The desulfided gas stream can be purified to remove impurities such as carbon oxides and recycled to the hydrotreating reactor and/or used as the regenerant gas stream.

Abstract: An adsorption process is provided to remove oxygen from a hydrogen stream through the use of a copper material in combination with layers of adsorbent to remove water and nitrogen from a hydrogen stream. This process is particularly useful for purification of hydrogen product gas from water electrolyzers with the hydrogen product gas having greater than 99.9 mol % purity.

Abstract: A pressure swing adsorption process is provided to remove oxygen from a hydrogen stream through the use of a copper material in combination with layers of adsorbent to remove water, C2 and C3 hydrocarbons, as well as other impurities. The feed gas comprises more than 70 mol % hydrogen, at least 1 mol % methane and more than 10 ppmv oxygen. The purified product hydrogen stream comprises greater than 99 mol % hydrogen, with less than 1 ppmv oxygen.

Abstract: Process of treating a net gas stream is disclosed. The process includes sending the net gas stream to a compressor to produce a compressed gas stream. The compressed gas stream is then sent to a pressure swing adsorption unit to produce a hydrogen product stream and a tail gas stream. Tail gas stream from the pressure swing adsorption unit is sent to a first membrane unit to produce a first permeate stream and a first non-permeate stream. Portion of the tail gas stream is sent to a second membrane unit to produce a second permeate stream and a second non-permeate stream.

Abstract: The process removes hydrogen sulfide from hydrotreated gas by TSA. Hydrogen sulfide adsorbs on the adsorbent while allowing hydrogen in the hydrotreated gas to pass the adsorbent to provide a desulfided hydrogen gas stream and a sulfided adsorbent. A regenerant gas stream can be contacted with the sulfided adsorbent at a swing temperature to desorb hydrogen sulfide from the adsorbent into the regenerant gas stream. The regenerant gas stream can then be recycled to a hydrotreating reactor for processing biorenewable feed to provide hydrogen sulfide to the reactor. The desulfided gas stream can be purified to remove impurities such as carbon oxides and recycled to the hydrotreating reactor and/or used as the regenerant gas stream.

Abstract: A system that is used for the treatment of a net gas stream is disclosed. The system includes a compressor to produce a compressed gas stream from a net gas stream. The compressor is connected to a pressure swing adsorption unit where the net gas stream is separated to produce a hydrogen product stream and a tail gas stream. Tail gas stream from the pressure swing adsorption unit is sent to a first membrane unit to produce a first permeate stream and a first non-permeate stream. A portion of the tail gas stream is sent to a second membrane unit to produce a second permeate stream and a second non-permeate stream.

Abstract: A process is provided for increasing the recovery of high-purity hydrogen from a steam cracking process in situations where byproduct methane yield is high relative to hydrogen. After a hydrocarbon gas stream is sent through a cold box and demethanizer, a small proportion of methane is sent through a pressure swing adsorption unit separately from a gas stream that contains hydrogen to increase high-purity hydrogen recovery by about 6%.

Abstract: An adsorption process is provided to remove oxygen from a hydrogen stream through the use of a copper material in combination with layers of adsorbent to remove water and nitrogen from a hydrogen stream. This process is particularly useful for purification of hydrogen product gas from water electrolyzers with the hydrogen product gas having greater than 99.9 mol % purity.

Abstract: The invention provides a process for producing hydrogen for a hydrogen consuming process comprising obtaining a net gas stream containing hydrogen, compressing the gas stream to a pressure of 20.7 to 68.9 bar (300 to 1000 psig) to produce a compressed gas stream; sending the compressed gas stream to a pressure swing adsorption unit to be separated into a hydrogen stream and a fuel gas stream; purging the pressure swing adsorption unit with an external purge gas stream from a hydroprocessing unit off gas; treating the off gas with a thermal swing adsorption unit to remove water and other impurities prior to purging the pressure swing adsorption unit, and using a protective adsorbent layer in the pressure swing adsorption unit to adsorb impurities from the external purge gas.

Abstract: Adsorption vessels and systems utilizing adsorption vessels are provided herein. In one embodiment, an adsorption vessel for receiving a fluid mixture and for separating a component from therein includes a vessel wall extending from a bottom end to a top end and defining a vessel chamber. A bottom inlet is formed in the bottom end of the adsorption vessel for introducing the fluid mixture to the vessel chamber. A filler material having a total porosity of less than about 25% and a density less than about 900 kg/m3 or an insert or both are positioned in the top void volume to increase overall performance of the adsorbent vessel.

Abstract: A system that is used for the treatment of a net gas stream is disclosed. The system includes a compressor to produce a compressed gas stream from a net gas stream. The compressor is connected to a pressure swing adsorption unit where the net gas stream is separated to produce a hydrogen product stream and a tail gas stream. Tail gas stream from the pressure swing adsorption unit is sent to a first membrane unit to produce a first permeate stream and a first non-permeate stream. A portion of the tail gas stream is sent to a second membrane unit to produce a second permeate stream and a second non-permeate stream.

Abstract: Process of treating a net gas stream is disclosed. The process includes sending the net gas stream to a compressor to produce a compressed gas stream. The compressed gas stream is then sent to a pressure swing adsorption unit to produce a hydrogen product stream and a tail gas stream. Tail gas stream from the pressure swing adsorption unit is sent to a first membrane unit to produce a first permeate stream and a first non-permeate stream. Portion of the tail gas stream is sent to a second membrane unit to produce a second permeate stream and a second non-permeate stream.

Abstract: A process is disclosed for increasing hydrogen recovery in an integrated refinery and petrochemical complex in which natural gas is used as a co-purge gas in a pressure swing adsorption unit. This natural gas is recovered in tail gas from the pressure swing adsorption unit. This process is useful for refinery off-gas and partial oxidation feeds.

Abstract: A pressure swing adsorption process is provided to remove oxygen from a hydrogen stream through the use of a copper material in combination with layers of adsorbent to remove water, C2 and C3 hydrocarbons, as well as other impurities. The feed gas comprises more than 70 mol % hydrogen, at least 1 mol % methane and more than 10 ppmv oxygen. The purified product hydrogen stream comprises greater than 99 mol % hydrogen, with less than 1 ppmv oxygen.

Abstract: The invention provides a process for providing a hydrogen stream to a process utilizing hydrogen comprising obtaining a gas stream containing hydrogen and compressing the gas stream to a pressure of at least 600 psig, Then the compressed gas stream is sent to a pressure swing adsorption unit containing a plurality of beds with at least 5 pressure equalization steps to produce a hydrogen stream. The hydrogen stream can then be compressed and sent to a process utilizing hydrogen. The compressed gas stream may be chilled before entering the pressure swing adsorption unit.

Abstract: Adsorption vessels and systems utilizing adsorption vessels are provided herein. In one embodiment, an adsorption vessel for receiving a fluid mixture and for separating a component from therein includes a vessel wall extending from a bottom end to a top end and defining a vessel chamber. A bottom inlet is formed in the bottom end of the adsorption vessel for introducing the fluid mixture to the vessel chamber. A filler material having a total porosity of less than about 25% and a density less than about 900 kg/m3 or an insert or both are positioned in the top void volume to increase overall performance of the adsorbent vessel.

Abstract: A process is provided for increasing the recovery of high-purity hydrogen from a steam cracking process in situations where byproduct methane yield is high relative to hydrogen. After a hydrocarbon gas stream is sent through a cold box and demethanizer, a small proportion of methane is sent through a pressure swing adsorption unit separately from a gas stream that contains hydrogen to increase high-purity hydrogen recovery by about 6%.

Abstract: A process is disclosed for producing hydrogen for a hydrogen consuming process comprising obtaining a gas stream containing hydrogen from a steam reforming hydrogen plant, sending the gas stream to a pressure swing adsorption unit to be separated into a hydrogen stream and a fuel gas stream; purging the pressure swing adsorption unit with an external purge gas stream from a hydroprocessing unit off gas; treating the off gas with a thermal swing adsorption unit to remove water and other impurities prior to purging the pressure swing adsorption unit; and using a protective adsorbent layer in the pressure swing adsorption unit at the product-hydrogen end of the bed to adsorb impurities from the external purge gas.

Abstract: Process and apparatuses for purifying a feed stream containing CO2 and predominantly hydrogen are provided. In an embodiment, the process includes passing the feed stream through a multilayer adsorbent bed comprising a first adsorbent section, a second adsorbent section downstream from the first adsorbent section and a third adsorbent section downstream from the second adsorbent section. The first adsorbent section comprises an activated carbon layer, the second adsorbent section comprises a layer of molecular sieve of the faujasite structure type with a Si/Al atomic ratio of from 1.5 to 8.0 and the third adsorbent section comprises a layer of molecular sieve of the faujasite structure type with a Si/Al atomic ratio of from 1.0 to 1.5. At least one of N2, CO2, CH4 and CO is adsorbed from the feed stream and a purified hydrogen product is recovered from the multilayer adsorbent bed.

Abstract: A process is disclosed for producing hydrogen for a hydrogen consuming process comprising obtaining a gas stream containing hydrogen from a steam reforming hydrogen plant, sending the gas stream to a pressure swing adsorption unit to be separated into a hydrogen stream and a fuel gas stream; purging the pressure swing adsorption unit with an external purge gas stream from a hydroprocessing unit off gas; treating the off gas with a thermal swing adsorption unit to remove water and other impurities prior to purging the pressure swing adsorption unit; and using a protective adsorbent layer in the pressure swing adsorption unit at the product-hydrogen end of the bed to adsorb impurities from the external purge gas.