Abstract: The invention provides a process for providing a hydrogen stream to a process utilizing hydrogen comprising obtaining a gas stream containing hydrogen and compressing the gas stream to a pressure of at least 600 psig, Then the compressed gas stream is sent to a pressure swing adsorption unit containing a plurality of beds with at least 5 pressure equalization steps to produce a hydrogen stream. The hydrogen stream can then be compressed and sent to a process utilizing hydrogen. The compressed gas stream may be chilled before entering the pressure swing adsorption unit.

Abstract: The invention provides a process for producing hydrogen for a hydrogen consuming process comprising obtaining a net gas stream containing hydrogen, compressing the gas stream to a pressure of 20.7 to 68.9 bar (300 to 1000 psig) to produce a compressed gas stream; sending the compressed gas stream to a pressure swing adsorption unit to be separated into a hydrogen stream and a fuel gas stream; purging the pressure swing adsorption unit with an external purge gas stream from a hydroprocessing unit off gas; treating the off gas with a thermal swing adsorption unit to remove water and other impurities prior to purging the pressure swing adsorption unit, and using a protective adsorbent layer in the pressure swing adsorption unit to adsorb impurities from the external purge gas.

Abstract: A process is disclosed for increasing hydrogen recovery in an integrated refinery and petrochemical complex in which natural gas is used as a co-purge gas in a pressure swing adsorption unit. This natural gas is recovered in tail gas from the pressure swing adsorption unit. This process is useful for refinery off-gas and partial oxidation feeds.

Abstract: Process and apparatuses for purifying a feed stream containing CO2 and predominantly hydrogen are provided. In an embodiment, the process includes passing the feed stream through a multilayer adsorbent bed comprising a first adsorbent section, a second adsorbent section downstream from the first adsorbent section and a third adsorbent section downstream from the second adsorbent section. The first adsorbent section comprises an activated carbon layer, the second adsorbent section comprises a layer of molecular sieve of the faujasite structure type with a Si/Al atomic ratio of from 1.5 to 8.0 and the third adsorbent section comprises a layer of molecular sieve of the faujasite structure type with a Si/Al atomic ratio of from 1.0 to 1.5. At least one of N2, CO2, CH4 and CO is adsorbed from the feed stream and a purified hydrogen product is recovered from the multilayer adsorbent bed.

Abstract: Partial oxidation/steam reformers (222) which use heat integrated steam cycles and steam to carbon ratios of at least about 4:1 to enable efficient operation at high pressures suitable for hydrogen purification unit operation such as membrane separation (234) and pressure swing adsorption.

Abstract: Processes and apparatuses are provided for preparing liquified natural gas from a natural gas feed that comprises C5 to C7 hydrocarbons and C8 or greater hydrocarbons. An exemplary process includes effecting the preferential adsorption of the C8 or greater hydrocarbons from the natural gas feed over adsorption of hydrocarbons having less than 8 carbon atoms to provide a C8-depleted natural gas stream. The process continues with effecting the preferential adsorption of the C5 to C7 hydrocarbons from the C8-depleted natural gas stream over adsorption of hydrocarbons having less than 5 carbon atoms to form a C5 to C8-depleted natural gas stream. The C5 to C7 hydrocarbons are preferentially adsorbed with higher selectivity and capacity than adsorption of the C5 to C7 hydrocarbons during preferentially adsorbing the C8 or greater hydrocarbons. The C5 to C8-depleted natural gas stream is then liquified.

Abstract: Processes and apparatuses are provided for preparing liquified natural gas from a natural gas feed that comprises C5 to C7 hydrocarbons and C8 or greater hydrocarbons. An exemplary process includes effecting the preferential adsorption of the C8 or greater hydrocarbons from the natural gas feed over adsorption of hydrocarbons having less than 8 carbon atoms to provide a C8-depleted natural gas stream. The process continues with effecting the preferential adsorption of the C5 to C7 hydrocarbons from the C8-depleted natural gas stream over adsorption of hydrocarbons having less than 5 carbon atoms to form a C5 to C8-depleted natural gas stream. The C5 to C7 hydrocarbons are preferentially adsorbed with higher selectivity and capacity than adsorption of the C5 to C7 hydrocarbons during preferentially adsorbing the C8 or greater hydrocarbons. The C5 to C8-depleted natural gas stream is then liquified.

Abstract: Partial oxidation/steam reformers (222) which use heat integrated steam cycles and steam to carbon ratios of at least about 4:1 to enable efficient operation at high pressures suitable for hydrogen purification unit operation such as membrane separation (234) and pressure swing adsorption.

Abstract: Partial oxidation/steam reformers (222) which use heat integrated steam cycles and steam to carbon ratios of at least about 4:1 to enable efficient operation at high pressures suitable for hydrogen purification unit operations such as membrane separation (234) and pressure swing adsorption.

Abstract: Adsorption vessels and systems utilizing adsorption vessels are provided herein. In one embodiment, an adsorption vessel for receiving a fluid mixture and for separating a component from therein includes a vessel wall extending from a bottom end to a top end and defining a vessel chamber. A bottom inlet is formed in the bottom end of the adsorption vessel for introducing the fluid mixture to the vessel chamber. Further, a support plate is positioned in the vessel chamber above the bottom end, and defines a bottom void volume between the support plate and the bottom end. A filler material having a total porosity of less than about 25% is positioned in the bottom void volume and defines a channel for flow of the fluid mixture from the bottom inlet to the support plate.

Abstract: The invention uses a calcium exchanged zeolite molecular sieve adsorbent in a pressure swing adsorption process to purify hydrogen from refinery off-gas streams. The use of this adsorbent provides for an improvement in removal of methane and allows for faster cycle times and the processing of a higher volume of hydrogen for a given size adsorption bed.

Abstract: The invention relates to a process for removing heavy hydrocarbons and hydrogen sulfide from natural gas. The combination of a silica-gel and an activated carbon adsorber allow for a significant reduction in the overall bed volume required for removal of hydrocarbons.

Abstract: A thermal sink is used to recover heat from a product gas leaving an adsorption vessel in a thermal swing adsorption process. Heat that is recovered from the product gas is used to heat a regeneration gas during the subsequent regeneration of the adsorbent material within the adsorption vessel. The step in which the regenerated bed of adsorbent material is cooled prior to returning to adsorption mode is eliminated.

Abstract: Partial oxidation/steam reformers (222) which use heat integrated steam cycles and steam to carbon ratios of at least about 4:1 to enable efficient operation at high pressures suitable for hydrogen purification unit operations such as membrane separation (234) and pressure swing adsorption.

Abstract: The invention relates to a process for removing heavy hydrocarbons and hydrogen sulfide from natural gas. The combination of a silica-gel and an activated carbon adsorber allow for a significant reduction in the overall bed volume required for removal of hydrocarbons.

Abstract: Hydrogen generators and integrated hydrogen generator/fuel cells systems are operated by determining the condition of the hydrogen generator and the condition of the fuel to the hydrogen generator for selection of predetermined flow rates for each of the externally-provided raw materials. The processes of the invention can provide rapid transitions between hydrogen production rates while enabling enhanced efficiency and stability during transient operations.

Abstract: A method is provided for maintaining low concentration of carbon monoxide in a fuel processor product hydrogen stream during transient operation with a residential fuel cell, particularly during increases in load demand (turn-up). Algorithms have been developed for controlling the air flow to a preferential oxidation reactor and for controlling the rate of direct water injection for rapid steam generation in a water gas shift reactor.