Abstract: A hybrid inflator has porous substrate coated with a heat-producing, essentially non gas-producing composition for heating pressurized inflation gases in the inflator.

Abstract: An air bag inflation which includes a gas source and a gas outlet opening for allowing flow of gas from the gas source into the air bag wherein the flow of gas is controlled with a valve assembly including a piston disposed in a cylinder and features a piston against which the gas acts to cause movement of the piston in a first direction in the cylinder to provide an increased flow of gas through the gas outlet opening and further includes a spring disposed in the path of movement of the piston so that as the piston moves in the cylinder the spring provides resistance to the movement of the piston.

Abstract: An air bag inflator which includes a gas source and a gas outlet opening for allowing flow of gas from the gas source into the air bag wherein the flow of gas is controlled with a valve assembly including a piston disposed in a cylinder and features a piston which has a pintle shaped surface against which the gas acts to cause movement of the piston in a first direction in the cylinder to provide an increased flow of gas through the gas outlet opening and further includes a spring disposed in the path of movement of the piston so that as the piston moves in the cylinder the spring provides resistance to the movement of the piston.

Abstract: The amount of particulate matter that is forced into the passenger compartment of an automobile by the deployment of an air bag as it protects the lives of occupants is reduced by improving the filterability of the combustion products of a composition for generating gas to inflate the bag. The filterability is improved by adding a nucleating agent for alkali metal halide vapors formed during said combustion. Silica, alumina, and graphite are representative of the nucleating agents.

Abstract: A hybrid inflator for an inflatable restraint system has a center frame and two tubular end caps forming an elongated housing defining a chamber storing pressurized inert gas. Unit means for heating and delivering the stored gas are mounted in the center frame and positioned to deliver inflation gasses centrally with respect to the elongated housing. In a two unit embodiment, one unit includes a squib and a pyrotechnic gas generant, and the other unit defines an outlet orifice and baffle plate. In another two unit embodiment, the second unit includes an essentially non gas-producing heating composition which, when activated, heats and expands the pressurized gas. In a third embodiment, a unit includes heating material and ignition means and defines the outlet orifice. The center manifold is extruded metal stock with two opposing flat surfaces adapted to mount one or more units.

Abstract: A heat-enhanced boosted inflator for a vehicle airbag includes a housing defining a storage chamber having compressed inflation gas therein and a heating cup mounted to the housing and defining a portion of a gas delivery path to the airbag. The heating cup contains a heat-producing material and the gas flows through the heat-producing material to heat-expand it. One heat-producing material is thermite (Al+FeO.sub.3) and ignitor means initiate its reaction. A cylindrical heating cup provides an annular heating chamber containing the heat-producing material and further defines an outlet plenum containing inflation gas which is released initially for a "soft" onset of inflation.