Patents by Inventor Brian Matthews

Brian Matthews has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20260158558
    Abstract: A method for controlling temperature in a liquid metal three-dimensional (3D) printing system is disclosed, including ejecting a liquid metal drop from a nozzle onto a deposition location to form a portion of a three-dimensional object. The method also includes measuring a temperature at a measurement spot location offset from the deposition location, and comparing the measured temperature with a set point temperature in the deposition location, adjusting a cooling rate of the liquid metal drop. The deposition follows a toolpath to form the portion of the three-dimensional object. The measurement spot location can be located within the toolpath or outside of a toolpath of the three-dimensional object being formed. An additive manufacturing device configured to perform the method includes a printhead that includes a nozzle having an inner cavity, where the nozzle is configured for ejecting droplets of liquid metal drops to form a three-dimensional object.
    Type: Application
    Filed: April 18, 2025
    Publication date: June 11, 2026
    Applicant: Additive Technologies, LLC dba ADDiTEC
    Inventors: Chu-heng Liu, Paul J. McConville, Brian Matthews, Sriram Manoharan
  • Publication number: 20250345854
    Abstract: A hybrid manufacturing system includes an additive manufacturing (AM) interface that mates with a plurality of modular AM tools to provide AM capabilities in a subtractive manufacturing system. The AM interface provides a common interface for delivering a plurality of resources to each of the modular AM tools. The AM tools are formed with multiple components, some of which can be used in different AM tools.
    Type: Application
    Filed: May 9, 2024
    Publication date: November 13, 2025
    Inventors: Brian Matthews, Chu-heng Liu, Paul J. McConville, Sriram Manoharan, Guy Morency, Fredrik Perman
  • Publication number: 20250135541
    Abstract: A metal hybrid additive manufacturing apparatus includes a melted metal drop ejecting device and at least one other tool that are operated to form metal objects on a platform. An object heater is configured to direct heat toward the metal object being formed on the platform. The object heater can be a radiation heater, a convection heater, an infrared heater, an induction heater, and a focused energy source. The focused energy source can be integrated with the melted metal drop ejecting device.
    Type: Application
    Filed: October 31, 2023
    Publication date: May 1, 2025
    Inventors: Brian Matthews, Chu-heng Liu, Paul J. McConville, Sriram Manoharan
  • Publication number: 20250135540
    Abstract: A metal hybrid manufacturing apparatus includes a melted metal drop ejecting device and a metal deposition device. The melted metal drop ejecting device is operated to form perimeters of layers in a metal object being formed by the system. The metal deposition device is operated to fill interior portions of the layers.
    Type: Application
    Filed: October 31, 2023
    Publication date: May 1, 2025
    Inventors: Brian Matthews, Chu-heng Liu, Paul J. McConville, Sriram Manoharan
  • Publication number: 20250135581
    Abstract: A docking mechanism incorporates a melted metal drop ejecting device within a subtractive manufacturing system to form a metal hybrid manufacturing system. The docking mechanism includes connectors for coupling a supply of melted metal and electrical controls to the melted metal drop ejecting device for operation of the device.
    Type: Application
    Filed: October 31, 2023
    Publication date: May 1, 2025
    Inventors: Brian Matthews, Chu-heng Liu, Paul J. McConville, Sriram Manoharan
  • Patent number: 11219951
    Abstract: Disclosed is a multi-mode laser device for metal manufacturing applications including additive manufacturing (AM), laser cladding, laser welding, laser cutting, laser texturing and laser polishing. The multi-mode laser device configures off-axis, solid-state diode or diode-pumped lasers into an array to perform precision controlled, direct metal deposition printing, cladding, laser welding, laser cutting, laser texturing and laser polishing through a single device. Dual-mode printing, cladding and welding capability using metal wire and powder feedstock sources in the same device is provided with in-line control, precision wire feed driver/controller, adjustable shield gas diffuser, and nozzles tailored to wire feedstock diameter.
    Type: Grant
    Filed: November 13, 2019
    Date of Patent: January 11, 2022
    Assignee: Directed Metal 3D, S.L.
    Inventors: Brian Matthews, Lesther Moreira Osorio, Lukas Hoppe
  • Publication number: 20210001402
    Abstract: Disclosed is a multi-mode laser device for metal manufacturing applications including additive manufacturing (AM), laser cladding, laser welding, laser cutting, laser texturing and laser polishing. The multi-mode laser device configures off-axis, solid-state diode or diode-pumped lasers into an array to perform precision controlled, direct metal deposition printing, cladding, laser welding, laser cutting, laser texturing and laser polishing through a single device. Dual-mode printing, cladding and welding capability using metal wire and powder feedstock sources in the same device is provided with in-line control, precision wire feed driver/controller, adjustable shield gas diffuser, and nozzles tailored to wire feedstock diameter.
    Type: Application
    Filed: November 13, 2019
    Publication date: January 7, 2021
    Inventors: Brian Matthews, Lesther Moreira Osorio, Lukas Hoppe
  • Patent number: 10661343
    Abstract: Disclosed is a multiple-feature compact direct-metal deposition additive manufacturing (AM) print head. The head configures off-axis, solid-state diode or diode-pumped lasers into an array to perform precision controlled, direct metal deposition printing through a single print nozzle. Dual-mode printing capability using metal wire and powder feedstock sources in the same print nozzle is provided with in-line control, precision wire feed driver/controller, adjustable shield gas diffuser, and nozzles tailored to wire feedstock diameter.
    Type: Grant
    Filed: May 1, 2018
    Date of Patent: May 26, 2020
    Assignee: ADDITEC ADDITIVE TECHNOLOGIES, LLC
    Inventors: Brian Matthews, Lukas Hoppe
  • Publication number: 20180318929
    Abstract: Disclosed is a multiple-feature compact direct-metal deposition additive manufacturing (AM) print head. The head configures off-axis, solid-state diode or diode-pumped lasers into an array to perform precision controlled, direct metal deposition printing through a single print nozzle. Dual-mode printing capability using metal wire and powder feedstock sources in the same print nozzle is provided with in-line control, precision wire feed driver/controller, adjustable shield gas diffuser, and nozzles tailored to wire feedstock diameter.
    Type: Application
    Filed: May 1, 2018
    Publication date: November 8, 2018
    Inventors: Brian Matthews, Lukas Hoppe
  • Publication number: 20070224722
    Abstract: A device comprising a pixilated semiconductor detector or VLSI chip having plurality of individual indium bumps arrayed on a surface of the detector, wherein the indium bumps are in electrical contact with the surface and are situated in defined locations on the surface is provided. Additionally, a hybrid detector comprising a pixilated detector in electrical contact with a VLSI chip, wherein electrical contacts formed from indium metal are made between the pixels of the semiconductor and regions on the VLSI chip corresponding thereto is provided. In another embodiment, a method of forming electrical contacts on a pixilated detector comprising the steps of constraining a shadow mask having an array of holes in predetermined locations above a surface on the detector, aligning the mask above the detector, and evaporating indium metal under vacuum through holes in the mask onto the surface of the detector to form the contacts is described.
    Type: Application
    Filed: May 29, 2007
    Publication date: September 27, 2007
    Inventors: Brian Matthews, Stephen Schindler, Aleksey Bolotnikov
  • Publication number: 20070208824
    Abstract: Embodiments are described that leverage commonly used HTML tags to enable the transfer of large quantities of data in a network. Embodiments are described where large amounts of data can be sent to a server by fragmenting data into small portions and encoding each portion as part of a URL contained in, for example, the src attribute of an <img> tag. The path of this URL can refer to a predetermined resource contained on the server that is responsible for retrieving fragments of data from the requested URL. Each fragment of data can be sent together with whatever additional pieces of information are required by the server to correctly reassemble the portions to obtain the original, defragmented data. Methods are described that enable a client to communicate an arbitrarily large amount of data to a server using only the GET method.
    Type: Application
    Filed: August 24, 2006
    Publication date: September 6, 2007
    Inventors: Cayce Ullman, Brian Matthews
  • Publication number: 20070057012
    Abstract: A stapler movable between a rest position and a stapling position and having a front end and a rear end. The stapler includes a base, a staple magazine coupled to the base and configured to hold staples, and a driver blade operable to drive staples out of the staple magazine during stapling operations. The stapler further includes an elastic member coupled to the driver blade and operable to move the driver blade during stapling operations. The elastic member utilizes potential energy to move the driver blade during stapling operations. The driver blade is positioned above the staple magazine when the stapler is in the rest position and the magazine is extendable from the front end of the stapler to allow a user to load staples in the magazine. The stapler is configured such that only the potential energy of the elastic member can operate the driver blade during stapling operations.
    Type: Application
    Filed: June 16, 2006
    Publication date: March 15, 2007
    Applicant: ACCO BRANDS USA LLC
    Inventors: Balaji Kandasamy, Mark Harris, David Kirby, Edward Eaton, David Papesh, Brian Matthews, Yoshiyuki Ebihara, Yuki Hamaguchi
  • Patent number: 7075388
    Abstract: A monoblock ceramic triplexer for connection to an antenna, a transmitter, a receiver and a GPS receiver is described. The triplexer includes a solid, monolithic core of dielectric material defining a plurality of through-holes extending between top and bottom surfaces. The surfaces of the core present a pattern of metallized and unmetallized areas including a relatively expansive metallized area, a transmitter coupling area, first and second receiver coupling areas spaced, an antenna coupling metallized area and an unmetallized area circumscribing at least one of the openings on the top surface. The antenna coupling metallized area includes a top surface extension towards the first receiver coupling area, and the expanded metallized area includes a top surface extension between adjacent resonator through-holes.
    Type: Grant
    Filed: May 21, 2004
    Date of Patent: July 11, 2006
    Assignee: CTS Corporation
    Inventors: Alexandre Rogozine, Brian Matthews, David R. Heine
  • Publication number: 20060020824
    Abstract: An apparatus, method, and computer-readable medium capable of extracting a payload file or files from a platform-independent, self-extracting, encrypted document. Embodiments include the creation of platform-independent, self-extracting archives that may be encrypted or unencrypted, execution of a platform-independent self-extracting archive.
    Type: Application
    Filed: July 9, 2004
    Publication date: January 26, 2006
    Inventors: Brian Matthews, Scott Olechowski, Cayce Ullman
  • Patent number: 6855916
    Abstract: A method for thermally processing a substrate provides a target substrate temperature and generates a move profile of the substrate within a thermal processing system. An amount of heat is provided to the substrate, and one or more temperatures associated with one or more respective locations on the substrate are measured. A predicted temperature profile is further generated, wherein a predicted temperature of the substrate is based on the amount of heat provided and the one or more measured temperatures. The amount of heat provided to the substrate is further regulated, based on the predicted temperature profile, wherein the substrate is thermally processed generally according to the intended substrate temperature profile. The amount of heat provided to the substrate can be further regulated by controlling a position of the substrate within the thermal processing system.
    Type: Grant
    Filed: December 10, 2003
    Date of Patent: February 15, 2005
    Assignee: Axcelis Technologies, Inc.
    Inventors: Brian Matthews, James R. Willis, Paul E. Lustiber
  • Publication number: 20050024163
    Abstract: A monoblock ceramic triplexer for connection to an antenna, a transmitter, a receiver and a GPS receiver is described. The triplexer includes a solid, monolithic core of dielectric material defining a plurality of through-holes extending between top and bottom surfaces. The surfaces of the core present a pattern of metallized and unmetallized areas including a relatively expansive metallized area, a transmitter coupling area, first and second receiver coupling areas spaced, an antenna coupling metallized area and an unmetallized area circumscribing at least one of the openings on the top surface. The antenna coupling metallized area includes a top surface extension towards the first receiver coupling area, and the expanded metallized area includes a top surface extension between adjacent resonator through-holes.
    Type: Application
    Filed: May 21, 2004
    Publication date: February 3, 2005
    Inventors: Alexandre Rogozine, Brian Matthews, David Heine
  • Publication number: 20040195516
    Abstract: A device comprising a pixilated semiconductor detector or VLSI chip having plurality of individual indium bumps arrayed on a surface of the detector, wherein the indium bumps are in electrical contact with the surface and are situated in defined locations on the surface is provided. Additionally, a hybrid detector comprising a pixilated detector in electrical contact with a VLSI chip, wherein electrical contacts formed from indium metal are made between the pixels of the semiconductor and regions on the VLSI chip corresponding thereto is provided. In another embodiment, a method of forming electrical contacts on a pixilated detector comprising the steps of constraining a shadow mask having an array of holes in predetermined locations above a surface on the detector, aligning the mask above the detector, and evaporating indium metal under vacuum through holes in the mask onto the surface of the detector to form the contacts is described.
    Type: Application
    Filed: February 23, 2001
    Publication date: October 7, 2004
    Inventors: Brian Matthews, Stephen M. Schindler, Aleksey E. Bolotnikov
  • Patent number: 6610968
    Abstract: A system and method for processing a workpiece in a thermal processing furnace by measuring the temperature of the workpiece in the thermal processing furnace, and based upon an intended temperature profile and the measured temperature of the workpiece, moving the workpiece through the furnace to heat process the workpiece generally according to the intended temperature profile.
    Type: Grant
    Filed: September 27, 2000
    Date of Patent: August 26, 2003
    Assignee: Axcelis Technologies
    Inventors: Ali Shajii, Brian Matthews, Jeffrey P. Hebb, John Danis
  • Patent number: 5764149
    Abstract: A smoke detector which includes a cover that is attached to a housing base by a mechanical latch. The housing contains a fan that induces an airflow through the housing, a smoke detector that can detect smoke in the airstream, and a flow sensor that can measure the flowrate created by the fan. The flow sensor and fan can be captured by plates that slide into inner walls of the housing and are secured by the cover. The cover also has a latch for securing a grill to the smoke detector housing.
    Type: Grant
    Filed: October 29, 1996
    Date of Patent: June 9, 1998
    Assignee: McDonnell Douglas Corporation
    Inventors: Jayant D. Patel, Brian Matthews
  • Patent number: 4887781
    Abstract: A transmitter for use in an aircraft navigation system, the transmitter comprising a body portion (35) having an end (36, 37) adapted for implanting into the ground and an opposite end fitted with an antenna (38,39), and stabilizing means (41) arranged to be rendered operative on impact of the transmitter with the ground.
    Type: Grant
    Filed: October 25, 1985
    Date of Patent: December 19, 1989
    Assignee: British Aerospace Public Limited Company
    Inventors: Nigel Browning, Arthur C. Fry, Robert L. H. Malpass, Brian Matthews, Michael S. Peters