Patents by Inventor Brian Matthews
Brian Matthews has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20260158558Abstract: A method for controlling temperature in a liquid metal three-dimensional (3D) printing system is disclosed, including ejecting a liquid metal drop from a nozzle onto a deposition location to form a portion of a three-dimensional object. The method also includes measuring a temperature at a measurement spot location offset from the deposition location, and comparing the measured temperature with a set point temperature in the deposition location, adjusting a cooling rate of the liquid metal drop. The deposition follows a toolpath to form the portion of the three-dimensional object. The measurement spot location can be located within the toolpath or outside of a toolpath of the three-dimensional object being formed. An additive manufacturing device configured to perform the method includes a printhead that includes a nozzle having an inner cavity, where the nozzle is configured for ejecting droplets of liquid metal drops to form a three-dimensional object.Type: ApplicationFiled: April 18, 2025Publication date: June 11, 2026Applicant: Additive Technologies, LLC dba ADDiTECInventors: Chu-heng Liu, Paul J. McConville, Brian Matthews, Sriram Manoharan
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Publication number: 20250345854Abstract: A hybrid manufacturing system includes an additive manufacturing (AM) interface that mates with a plurality of modular AM tools to provide AM capabilities in a subtractive manufacturing system. The AM interface provides a common interface for delivering a plurality of resources to each of the modular AM tools. The AM tools are formed with multiple components, some of which can be used in different AM tools.Type: ApplicationFiled: May 9, 2024Publication date: November 13, 2025Inventors: Brian Matthews, Chu-heng Liu, Paul J. McConville, Sriram Manoharan, Guy Morency, Fredrik Perman
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Publication number: 20250135541Abstract: A metal hybrid additive manufacturing apparatus includes a melted metal drop ejecting device and at least one other tool that are operated to form metal objects on a platform. An object heater is configured to direct heat toward the metal object being formed on the platform. The object heater can be a radiation heater, a convection heater, an infrared heater, an induction heater, and a focused energy source. The focused energy source can be integrated with the melted metal drop ejecting device.Type: ApplicationFiled: October 31, 2023Publication date: May 1, 2025Inventors: Brian Matthews, Chu-heng Liu, Paul J. McConville, Sriram Manoharan
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METHOD AND SYSTEM FOR OPERATING A METAL HYBRID MANUFACTURING SYSTEM TO SHORTEN OBJECT FORMATION TIME
Publication number: 20250135540Abstract: A metal hybrid manufacturing apparatus includes a melted metal drop ejecting device and a metal deposition device. The melted metal drop ejecting device is operated to form perimeters of layers in a metal object being formed by the system. The metal deposition device is operated to fill interior portions of the layers.Type: ApplicationFiled: October 31, 2023Publication date: May 1, 2025Inventors: Brian Matthews, Chu-heng Liu, Paul J. McConville, Sriram Manoharan -
Publication number: 20250135581Abstract: A docking mechanism incorporates a melted metal drop ejecting device within a subtractive manufacturing system to form a metal hybrid manufacturing system. The docking mechanism includes connectors for coupling a supply of melted metal and electrical controls to the melted metal drop ejecting device for operation of the device.Type: ApplicationFiled: October 31, 2023Publication date: May 1, 2025Inventors: Brian Matthews, Chu-heng Liu, Paul J. McConville, Sriram Manoharan
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Patent number: 11219951Abstract: Disclosed is a multi-mode laser device for metal manufacturing applications including additive manufacturing (AM), laser cladding, laser welding, laser cutting, laser texturing and laser polishing. The multi-mode laser device configures off-axis, solid-state diode or diode-pumped lasers into an array to perform precision controlled, direct metal deposition printing, cladding, laser welding, laser cutting, laser texturing and laser polishing through a single device. Dual-mode printing, cladding and welding capability using metal wire and powder feedstock sources in the same device is provided with in-line control, precision wire feed driver/controller, adjustable shield gas diffuser, and nozzles tailored to wire feedstock diameter.Type: GrantFiled: November 13, 2019Date of Patent: January 11, 2022Assignee: Directed Metal 3D, S.L.Inventors: Brian Matthews, Lesther Moreira Osorio, Lukas Hoppe
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Publication number: 20210001402Abstract: Disclosed is a multi-mode laser device for metal manufacturing applications including additive manufacturing (AM), laser cladding, laser welding, laser cutting, laser texturing and laser polishing. The multi-mode laser device configures off-axis, solid-state diode or diode-pumped lasers into an array to perform precision controlled, direct metal deposition printing, cladding, laser welding, laser cutting, laser texturing and laser polishing through a single device. Dual-mode printing, cladding and welding capability using metal wire and powder feedstock sources in the same device is provided with in-line control, precision wire feed driver/controller, adjustable shield gas diffuser, and nozzles tailored to wire feedstock diameter.Type: ApplicationFiled: November 13, 2019Publication date: January 7, 2021Inventors: Brian Matthews, Lesther Moreira Osorio, Lukas Hoppe
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Patent number: 10661343Abstract: Disclosed is a multiple-feature compact direct-metal deposition additive manufacturing (AM) print head. The head configures off-axis, solid-state diode or diode-pumped lasers into an array to perform precision controlled, direct metal deposition printing through a single print nozzle. Dual-mode printing capability using metal wire and powder feedstock sources in the same print nozzle is provided with in-line control, precision wire feed driver/controller, adjustable shield gas diffuser, and nozzles tailored to wire feedstock diameter.Type: GrantFiled: May 1, 2018Date of Patent: May 26, 2020Assignee: ADDITEC ADDITIVE TECHNOLOGIES, LLCInventors: Brian Matthews, Lukas Hoppe
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Publication number: 20180318929Abstract: Disclosed is a multiple-feature compact direct-metal deposition additive manufacturing (AM) print head. The head configures off-axis, solid-state diode or diode-pumped lasers into an array to perform precision controlled, direct metal deposition printing through a single print nozzle. Dual-mode printing capability using metal wire and powder feedstock sources in the same print nozzle is provided with in-line control, precision wire feed driver/controller, adjustable shield gas diffuser, and nozzles tailored to wire feedstock diameter.Type: ApplicationFiled: May 1, 2018Publication date: November 8, 2018Inventors: Brian Matthews, Lukas Hoppe
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Publication number: 20070224722Abstract: A device comprising a pixilated semiconductor detector or VLSI chip having plurality of individual indium bumps arrayed on a surface of the detector, wherein the indium bumps are in electrical contact with the surface and are situated in defined locations on the surface is provided. Additionally, a hybrid detector comprising a pixilated detector in electrical contact with a VLSI chip, wherein electrical contacts formed from indium metal are made between the pixels of the semiconductor and regions on the VLSI chip corresponding thereto is provided. In another embodiment, a method of forming electrical contacts on a pixilated detector comprising the steps of constraining a shadow mask having an array of holes in predetermined locations above a surface on the detector, aligning the mask above the detector, and evaporating indium metal under vacuum through holes in the mask onto the surface of the detector to form the contacts is described.Type: ApplicationFiled: May 29, 2007Publication date: September 27, 2007Inventors: Brian Matthews, Stephen Schindler, Aleksey Bolotnikov
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Publication number: 20070208824Abstract: Embodiments are described that leverage commonly used HTML tags to enable the transfer of large quantities of data in a network. Embodiments are described where large amounts of data can be sent to a server by fragmenting data into small portions and encoding each portion as part of a URL contained in, for example, the src attribute of an <img> tag. The path of this URL can refer to a predetermined resource contained on the server that is responsible for retrieving fragments of data from the requested URL. Each fragment of data can be sent together with whatever additional pieces of information are required by the server to correctly reassemble the portions to obtain the original, defragmented data. Methods are described that enable a client to communicate an arbitrarily large amount of data to a server using only the GET method.Type: ApplicationFiled: August 24, 2006Publication date: September 6, 2007Inventors: Cayce Ullman, Brian Matthews
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Publication number: 20070057012Abstract: A stapler movable between a rest position and a stapling position and having a front end and a rear end. The stapler includes a base, a staple magazine coupled to the base and configured to hold staples, and a driver blade operable to drive staples out of the staple magazine during stapling operations. The stapler further includes an elastic member coupled to the driver blade and operable to move the driver blade during stapling operations. The elastic member utilizes potential energy to move the driver blade during stapling operations. The driver blade is positioned above the staple magazine when the stapler is in the rest position and the magazine is extendable from the front end of the stapler to allow a user to load staples in the magazine. The stapler is configured such that only the potential energy of the elastic member can operate the driver blade during stapling operations.Type: ApplicationFiled: June 16, 2006Publication date: March 15, 2007Applicant: ACCO BRANDS USA LLCInventors: Balaji Kandasamy, Mark Harris, David Kirby, Edward Eaton, David Papesh, Brian Matthews, Yoshiyuki Ebihara, Yuki Hamaguchi
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Patent number: 7075388Abstract: A monoblock ceramic triplexer for connection to an antenna, a transmitter, a receiver and a GPS receiver is described. The triplexer includes a solid, monolithic core of dielectric material defining a plurality of through-holes extending between top and bottom surfaces. The surfaces of the core present a pattern of metallized and unmetallized areas including a relatively expansive metallized area, a transmitter coupling area, first and second receiver coupling areas spaced, an antenna coupling metallized area and an unmetallized area circumscribing at least one of the openings on the top surface. The antenna coupling metallized area includes a top surface extension towards the first receiver coupling area, and the expanded metallized area includes a top surface extension between adjacent resonator through-holes.Type: GrantFiled: May 21, 2004Date of Patent: July 11, 2006Assignee: CTS CorporationInventors: Alexandre Rogozine, Brian Matthews, David R. Heine
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Publication number: 20060020824Abstract: An apparatus, method, and computer-readable medium capable of extracting a payload file or files from a platform-independent, self-extracting, encrypted document. Embodiments include the creation of platform-independent, self-extracting archives that may be encrypted or unencrypted, execution of a platform-independent self-extracting archive.Type: ApplicationFiled: July 9, 2004Publication date: January 26, 2006Inventors: Brian Matthews, Scott Olechowski, Cayce Ullman
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Patent number: 6855916Abstract: A method for thermally processing a substrate provides a target substrate temperature and generates a move profile of the substrate within a thermal processing system. An amount of heat is provided to the substrate, and one or more temperatures associated with one or more respective locations on the substrate are measured. A predicted temperature profile is further generated, wherein a predicted temperature of the substrate is based on the amount of heat provided and the one or more measured temperatures. The amount of heat provided to the substrate is further regulated, based on the predicted temperature profile, wherein the substrate is thermally processed generally according to the intended substrate temperature profile. The amount of heat provided to the substrate can be further regulated by controlling a position of the substrate within the thermal processing system.Type: GrantFiled: December 10, 2003Date of Patent: February 15, 2005Assignee: Axcelis Technologies, Inc.Inventors: Brian Matthews, James R. Willis, Paul E. Lustiber
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Publication number: 20050024163Abstract: A monoblock ceramic triplexer for connection to an antenna, a transmitter, a receiver and a GPS receiver is described. The triplexer includes a solid, monolithic core of dielectric material defining a plurality of through-holes extending between top and bottom surfaces. The surfaces of the core present a pattern of metallized and unmetallized areas including a relatively expansive metallized area, a transmitter coupling area, first and second receiver coupling areas spaced, an antenna coupling metallized area and an unmetallized area circumscribing at least one of the openings on the top surface. The antenna coupling metallized area includes a top surface extension towards the first receiver coupling area, and the expanded metallized area includes a top surface extension between adjacent resonator through-holes.Type: ApplicationFiled: May 21, 2004Publication date: February 3, 2005Inventors: Alexandre Rogozine, Brian Matthews, David Heine
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Publication number: 20040195516Abstract: A device comprising a pixilated semiconductor detector or VLSI chip having plurality of individual indium bumps arrayed on a surface of the detector, wherein the indium bumps are in electrical contact with the surface and are situated in defined locations on the surface is provided. Additionally, a hybrid detector comprising a pixilated detector in electrical contact with a VLSI chip, wherein electrical contacts formed from indium metal are made between the pixels of the semiconductor and regions on the VLSI chip corresponding thereto is provided. In another embodiment, a method of forming electrical contacts on a pixilated detector comprising the steps of constraining a shadow mask having an array of holes in predetermined locations above a surface on the detector, aligning the mask above the detector, and evaporating indium metal under vacuum through holes in the mask onto the surface of the detector to form the contacts is described.Type: ApplicationFiled: February 23, 2001Publication date: October 7, 2004Inventors: Brian Matthews, Stephen M. Schindler, Aleksey E. Bolotnikov
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Patent number: 6610968Abstract: A system and method for processing a workpiece in a thermal processing furnace by measuring the temperature of the workpiece in the thermal processing furnace, and based upon an intended temperature profile and the measured temperature of the workpiece, moving the workpiece through the furnace to heat process the workpiece generally according to the intended temperature profile.Type: GrantFiled: September 27, 2000Date of Patent: August 26, 2003Assignee: Axcelis TechnologiesInventors: Ali Shajii, Brian Matthews, Jeffrey P. Hebb, John Danis
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Patent number: 5764149Abstract: A smoke detector which includes a cover that is attached to a housing base by a mechanical latch. The housing contains a fan that induces an airflow through the housing, a smoke detector that can detect smoke in the airstream, and a flow sensor that can measure the flowrate created by the fan. The flow sensor and fan can be captured by plates that slide into inner walls of the housing and are secured by the cover. The cover also has a latch for securing a grill to the smoke detector housing.Type: GrantFiled: October 29, 1996Date of Patent: June 9, 1998Assignee: McDonnell Douglas CorporationInventors: Jayant D. Patel, Brian Matthews
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Patent number: 4887781Abstract: A transmitter for use in an aircraft navigation system, the transmitter comprising a body portion (35) having an end (36, 37) adapted for implanting into the ground and an opposite end fitted with an antenna (38,39), and stabilizing means (41) arranged to be rendered operative on impact of the transmitter with the ground.Type: GrantFiled: October 25, 1985Date of Patent: December 19, 1989Assignee: British Aerospace Public Limited CompanyInventors: Nigel Browning, Arthur C. Fry, Robert L. H. Malpass, Brian Matthews, Michael S. Peters