Abstract: A controllable or selectable coupling assembly includes a plurality of forward locking elements, at least one reverse locking element and first and second coupling members supported for relative rotation about a common rotational axis. The coupling members include a first, second and third coupling faces. The first coupling face has a set of forward pockets angularly spaced about the axis. The second coupling face has a set of reverse locking formations adapted for abutting engagement with the at least one reverse locking element. The third coupling face opposes the first coupling face and has a set of forward locking formations. Either forward backlash is a non-zero integer multiple of reverse backlash or the reverse backlash is a non-zero integer multiple of the forward backlash to prevent the coupling assembly from inadvertently binding in both directions (i.e. a “lock-lock” condition) about the axis.

Abstract: A controllable or selectable coupling assembly includes a plurality of forward locking elements, at least one reverse locking element and first and second coupling members supported for relative rotation about a common rotational axis. The coupling members include a first, second and third coupling faces. The first coupling face has a set of forward pockets angularly spaced about the axis. The second coupling face has a set of reverse locking formations adapted for abutting engagement with the at least one reverse locking element. The third coupling face opposes the first coupling face and has a set of forward locking formations. Either forward backlash is a non-zero integer multiple of reverse backlash or the reverse backlash is a non-zero integer multiple of the forward backlash to prevent the coupling assembly from inadvertently binding in both directions (i.e. a “lock-lock” condition) about the axis.

Abstract: A coupling and control assembly includes a coupling subassembly and a control subassembly integrated with the coupling subassembly. The control subassembly has a reciprocating member and actuators operatively connected to the reciprocating movement for controlled reciprocating movement therewith to move or pivot respective struts received within pockets of a coupling member of the coupling subassembly. The reciprocating member converts a pressure of a working fluid at its working face to move linearly together with the actuators from its first position which corresponds to a first operating mode of the coupling subassembly to its second position which corresponds to a second operating mode of the coupling subassembly.

Abstract: A controllable or selectable coupling assembly having an overrun mode and a retained control element is provided. The assembly includes first and second coupling members having first and second coupling faces, respectively, in close-spaced opposition with one another. A locking member is disposed between the coupling faces of the coupling members. The locking member is movable between first and second positions. A control element is mounted for controlled movement between the coupling faces and is operable to control position of the locking member. The control element has at least one opening which extends completely therethrough to allow the locking member to extend therethrough. A retainer mechanism is operative to allow limited movement of the control element towards the first coupling face and prevent the control element from contacting the first coupling member in the overrun mode thereby reducing spin losses when the assembly is disengaged.

Abstract: A compact overrunning coupling and control assembly having reduced part count and manufacturing complexity is provided. An actuator arm moves a control element from a first position which corresponds to a first mode of the assembly to a second position which corresponds to a second mode of the assembly. An actuator piston is disposed within the bore of a housing and has an outer surface in sliding contact with the inner surface of the housing and a groove formed in the outer surface of the piston to receive and retain a free end portion of the actuator arm therein. A control pressure signal within the housing causes the piston to slide within the bore against a biasing force to move the actuator arm.

Abstract: A locking member for controllably transmitting torque between first and second coupling members of a coupling assembly is provided. The locking member includes projecting inner and outer pivots which extend laterally from a main body portion for enabling pivotal motion of the locking member about a pivot axis which intersects the pivots. The pivots are sized, shaped and located with respect to the main body portion to allow frictional engagement of an end surface of the outer pivot with an outer wall of a pocket to occur near the pivot axis during rotation of the first coupling member and the locking member above a predetermined RPM thereby reducing overall moment on the locking member about the pivot axis that has to be overcome to move the locking member between the engaged and disengaged positions.

Abstract: A coupling assembly having an overrun mode and a ratcheting reverse strut or radial ratchet for use in the assembly are provided. The size and shape of the strut or ratchet and corresponding notches (i.e. geometry) of a notch plate of the assembly are specifically configured so that the strut or ratchet “ratchets” during the overrun condition. The strut or ratchet will not engage the notch plate until relative notch plate speed drops below a predetermined speed.

Abstract: A compact overrunning coupling and control assembly having reduced part count and manufacturing complexity is provided. An actuator arm moves a control element from a first position which corresponds to a first mode of the assembly to a second position which corresponds to a second mode of the assembly. An actuator piston is disposed within the bore of a housing and has an outer surface in sliding contact with the inner surface of the housing and a groove formed in the outer surface of the piston to receive and retain a free end portion of the actuator arm therein. A control pressure signal within the housing causes the piston to slide within the bore against a biasing force to move the actuator arm.

Abstract: An overrunning coupling or clutch and control assembly including first and second coupling members and an electromechanical actuator subassembly having an electromagnetically inductive coil which creates a magnetic flux when the coil is energized is provided. A control force caused by the magnetic flux is applied to an armature member of the subassembly to move the armature member and cause the coupling members to be either coupled to or uncoupled from each other by means of struts.

Abstract: A controllable or selectable coupling assembly having an overrun mode and a retained control element is provided. The assembly includes first and second coupling members having first and second coupling faces, respectively, in close-spaced opposition with one another. A locking member is disposed between the coupling faces of the coupling members. The locking member is movable between first and second positions. A control element is mounted for controlled movement between the coupling faces and is operable to control position of the locking member. The control element has at least one opening which extends completely therethrough to allow the locking member to extend therethrough. A retainer mechanism is operative to allow limited movement of the control element towards the first coupling face and prevent the control element from contacting the first coupling member in the overrun mode thereby reducing spin losses when the assembly is disengaged.

Abstract: A locking member for controllably transmitting torque between first and second coupling members of a coupling assembly is provided. The locking member includes projecting inner and outer pivots which extend laterally from a main body portion for enabling pivotal motion of the locking member about a pivot axis which intersects the pivots. The pivots are sized, shaped and located with respect to the main body portion to allow frictional engagement of an end surface of the outer pivot with an outer wall of a pocket to occur near the pivot axis during rotation of the first coupling member and the locking member above a predetermined RPM thereby reducing overall moment on the locking member about the pivot axis that has to be overcome to move the locking member between the engaged and disengaged positions.

Abstract: A coupling and control assembly includes a coupling subassembly and a control subassembly integrated with the coupling subassembly. The control subassembly has a reciprocating member and actuators operatively connected to the reciprocating movement for controlled reciprocating movement therewith to move or pivot respective struts received within pockets of a coupling member of the coupling subassembly. The reciprocating member converts a pressure of a working fluid at its working face to move linearly together with the actuators from its first position which corresponds to a first operating mode of the coupling subassembly to its second position which corresponds to a second operating mode of the coupling subassembly.

Abstract: A coupling assembly having an overrun mode and a ratcheting reverse strut or radial ratchet for use in the assembly are provided. The size and shape of the strut or ratchet and corresponding notches (i.e. geometry) of a notch plate of the assembly are specifically configured so that the strut or ratchet “ratchets” during the overrun condition. The strut or ratchet will not engage the notch plate until relative notch plate speed drops below a predetermined speed.

Abstract: An overrunning coupling or clutch and control assembly including first and second coupling members and an electromechanical actuator subassembly having an electromagnetically inductive coil which creates a magnetic flux when the coil is energized is provided. A control force caused by the magnetic flux is applied to an armature member of the subassembly to move the armature member and cause the coupling members to be either coupled to or uncoupled from each other by means of struts.

Abstract: The overrunning radial coupling assembly or clutch and a method of controlling the engagement of inner and outer plates or members of the assembly are provided wherein adjacent engaging radial locking pawls are selectively controlled by a single, rotatable control plate or element to obtain full lock, one-way lock and one-way overrun conditions. The assembly includes free-floating, forward pawls and free-floating, reverse pawls adjacent to their respective forward pawls. The forward and reverse pawls are movable between a notch-engaging, engaged position (i.e., full lock condition) and a disengaged position in which the outer member is permitted to free-wheel relative to the inner member in the one-way overrun condition in one direction about a first axis and the outer member is locked to the inner member in the one-way lock condition in the opposite direction. A number of different embodiments of the assembly and method are provided.

Abstract: A coupling assembly includes a first coupling member having a pocket and a fluid passage that extends toward the pocket, and a second coupling member having a locking formation. The assembly further includes an engaging member that is received in the pocket and that is engageable with the locking formation. The fluid passage is configured to supply pressurized fluid toward the pocket to move the engaging member into contact with the locking formation to effect torque transfer between the coupling members.

Abstract: An overrunning coupling assembly and a method of controlling the engagement of planar first and second members are provided wherein the assembly includes clustered pawls and their respective pawl-holding portions. The planar first and second members have inside surfaces extending generally normal to a first axis. The pawls include a forward set of free-floating pawls and a reverse set of free-floating, clustered pawls. The forward and reverse sets of pawls are movable between a notch-engaging, engaged position and a disengaged position. Because of the clustering, a control element, disposed between the first and second surfaces, need not be fully circular and is controllably rotatable about the first axis between first and second angular positions relative to the first member.

Abstract: An overrunning coupling assembly having improved shift feel and/or noise reduction is provided. The assembly includes planar first and second members rotatable about a first axis. In a locked position, torque transfer is permitted between the first and second members in a first direction about the first axis. In a disengaged position, the first and second members are permitted to free-wheel relative to each other in a second direction opposite the first direction. A compliant retaining device retains the first and second members together and absorbs axial impact loads. The retaining device is less compliant in the locked position than in the disengaged position to decrease axial force at time of axial impact and improve shift feel and/or noise reduction. In a first embodiment, the retaining device includes a wave spring. In a second embodiment, the retaining device includes a stepped weir plate.

Abstract: An overrunning coupling assembly and a method of controlling the engagement of planar first and second members are provided wherein two sets of opposed engaging struts are applied with one motion of a single control plate or member. The planar first and second members have inside surfaces extending generally normal to a first axis. The assembly includes free-floating, forward keys and free-floating, reverse keys opposed to the forward keys. The forward and reverse keys are movable between a notch-engaging, engaged position and a disengaged position in which the second member is permitted to free-wheel relative to the first member. The planar control member is disposed between the first and second surfaces and is controllably rotatable about the first axis between first and second angular positions relative to the first member.

Abstract: An overrunning coupling assembly and a method of controlling the engagement of planar first and second members are provided wherein the assembly includes clustered pawls and their respective pawl-holding portions. The planar first and second members have inside surfaces extending generally normal to a first axis. The pawls include a forward set of free-floating pawls and a reverse set of free-floating, clustered pawls. The forward and reverse sets of pawls are movable between a notch-engaging, engaged position and a disengaged position. Because of the clustering, a control element, disposed between the first and second surfaces, need not be fully circular and is controllably rotatable about the first axis between first and second angular positions relative to the first member.