Abstract: The overrunning radial coupling assembly or clutch and a method of controlling the engagement of inner and outer plates or members of the assembly are provided wherein adjacent engaging radial locking pawls are selectively controlled by a single, rotatable control plate or element to obtain full lock, one-way lock and one-way overrun conditions. The assembly includes free-floating, forward pawls and free-floating, reverse pawls adjacent to their respective forward pawls. The forward and reverse pawls are movable between a notch-engaging, engaged position (i.e., full lock condition) and a disengaged position in which the outer member is permitted to free-wheel relative to the inner member in the one-way overrun condition in one direction about a first axis and the outer member is locked to the inner member in the one-way lock condition in the opposite direction. A number of different embodiments of the assembly and method are provided.

Abstract: An overrunning coupling assembly and a method of controlling the engagement of planar first and second members are provided wherein two sets of opposed engaging struts are applied with one motion of a single control plate or member. The planar first and second members have inside surfaces extending generally normal to a first axis. The assembly includes free-floating, forward keys and free-floating, reverse keys opposed to the forward keys. The forward and reverse keys are movable between a notch-engaging, engaged position and a disengaged position in which the second member is permitted to free-wheel relative to the first member. The planar control member is disposed between the first and second surfaces and is controllably rotatable about the first axis between first and second angular positions relative to the first member.

Abstract: An overrunning coupling assembly having improved shift feel and/or noise reduction is provided. The assembly includes planar first and second members rotatable about a first axis. In a locked position, torque transfer is permitted between the first and second members in a first direction about the first axis. In a disengaged position, the first and second members are permitted to free-wheel relative to each other in a second direction opposite the first direction. A compliant retaining device retains the first and second members together and absorbs axial impact loads. The retaining device is less compliant in the locked position than in the disengaged position to decrease axial force at time of axial impact and improve shift feel and/or noise reduction. In a first embodiment, the retaining device includes a wave spring. In a second embodiment, the retaining device includes a stepped weir plate.

Abstract: A planar one-way clutch includes a pair of clutch members whose operative faces are disposed in close-spaced opposition, with each clutch face including a plurality of recesses defining respective load-bearing shoulders. A plurality of struts, disposed between the coupling faces of the members, and movable between a coupling position and a non-coupling position, mechanically couple the members for rotation when one member rotates in one direction relative to the other member, while further permitting clutch overrun when the one member rotates in the other direction relative to the other member. The recesses of one member each include a ramped surface opposite the member's load-bearing shoulder. Each ramped surface includes a convex surface portion which engages the struts during clutch overrun so as to urge the struts into the non-coupling position.

Abstract: A planar one-way clutch includes a pair of clutch members whose operative faces are disposed in close-spaced opposition, with each clutch face including a plurality of recesses defining respective load-bearing shoulders. A plurality of struts, disposed between the coupling faces of the members, and movable between a coupling position and a non-coupling position, mechanically couple the members for rotation when one member rotates in one direction relative to the other member, while further permitting clutch overrun when the one member rotates in the other direction relative to the other member. The recesses of one member each include a ramped surface opposite the member's load-bearing shoulder. Each ramped surface includes a convex surface portion which engages the struts during clutch overrun so as to urge the struts into the non-coupling position.

Abstract: A method for manufacturing a one-way clutch includes forming an inner plate; forming first and second outer plate members having a common axis; forming at least one strut pocket in one of the group consisting of the inner plate and the second outer plate member; forming at least one notch in the other of the group consisting of the inner plate and the second outer plate member; assembling a strut in the at least one strut pocket; inserting the inner plate between the outer plate members; and securing the outer plate members together to form a unitary outer plate assembly such that the inner plate is rotatably retained within the outer plate assembly and the strut is engageable with the at least one notch to effect one-way torque transfer between the inner plate and the outer plate assembly. The method may also include forming the second outer plate member as two pieces having mating surfaces, and interlocking the mating surfaces together. A one-way clutch manufactured by the method is also disclosed.