Patents by Inventor Bryan P. Dube

Bryan P. Dube has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11976568
    Abstract: Disclosed is a ceramic matrix component having a fibrous core and a ceramic matrix composite shell surrounding at least a portion of the fibrous core. The ceramic matrix composite shell comprises a fibrous preform. The fibrous core has a greater porosity than the fibrous preform. A method of making the ceramic matrix component is also disclosed.
    Type: Grant
    Filed: April 10, 2023
    Date of Patent: May 7, 2024
    Assignee: RTX CORPORATION
    Inventors: Michael G. McCaffrey, Bryan P. Dube
  • Patent number: 11898450
    Abstract: An assembly for a gas turbine engine includes, among other things, an end wall including a main body extending between a first end portion and a second end portion to establish a seal face. The end wall includes a first attachment portion dimensioned to fixedly attach the main body to a static structure at a first attachment point. An airfoil extends radially inwardly from the end wall relative to an assembly axis. The airfoil includes an inner cavity extending between a first end portion and a second end portion, the first end portion adjacent the end wall of the airfoil. A spar member includes a spar body extending between a first end portion and a second end portion. The spar body extends at least partially through the inner cavity. The first end portion of the end wall is cantilevered from the first attachment point.
    Type: Grant
    Filed: May 18, 2021
    Date of Patent: February 13, 2024
    Assignee: RTX CORPORATION
    Inventors: Raymond Surace, San Quach, Bryan P. Dube
  • Publication number: 20240018875
    Abstract: A vane arc segment includes an airfoil fairing that has first and second fairing platforms and a hollow airfoil section that extends there between. A spar has a spar platform adjacent the first fairing platform and a spar leg that extends from the spar platform and through the hollow airfoil section. The spar leg has an end portion that is distal from the spar platform and that protrudes from the second fairing platform. The end portion has a clevis mount. There is a support platform adjacent the second fairing platform. The support platform has a through-hole through which the end portion of the spar leg extends such that the clevis mount protrudes from the support platform. A pin extends though the clevis mount and locks the support platform to the spar leg such that the airfoil fairing is trapped between the spar platform and the support platform.
    Type: Application
    Filed: March 22, 2023
    Publication date: January 18, 2024
    Inventors: Jon E. Sobanski, Howard J. Liles, Bryan P. Dube, Wojciech Lipka
  • Patent number: 11808154
    Abstract: In one exemplary embodiment, a flow path component assembly includes a support structure having an axial portion and a radial portion and an outer portion arranged between the support structure. The outer portion defines a gap between the outer portion and the axial portion of the support structure. A flange is positioned relative to the gap.
    Type: Grant
    Filed: September 26, 2022
    Date of Patent: November 7, 2023
    Assignee: RTX CORPORATION
    Inventors: San Quach, Bryan P. Dube, Erik R. Granstand, Michael G. McCaffrey, Stephen G. Pixton
  • Publication number: 20230323792
    Abstract: A vane system includes a plurality of vane assemblies and a continuous support ring. The vane assemblies are arranged circumferentially about an axis and each include a hollow airfoil fairing and a spar. The spar has a spar flange and a spar leg extending radially inwardly from the spar flange and through the hollow airfoil fairing. The continuous support ring has radially inner and outer sides and defines a circumferential row of through-holes between the radially inner and outer sides. The spar legs extend through the through-holes and the spar flanges are affixed at the radially outer side of the continuous support ring.
    Type: Application
    Filed: May 1, 2023
    Publication date: October 12, 2023
    Inventors: Robert A. White, III, Bryan P. Dube
  • Patent number: 11773723
    Abstract: An airfoil includes an airfoil section that has a ceramic airfoil wall that defines a suction side and a pressure side. There is an interior cavity in the airfoil section. A rib spans across the interior cavity and connects the suction side and the pressure side. The rib has a thermal conductance element that is configured to conduct heat away from the suction side and the pressure side.
    Type: Grant
    Filed: November 15, 2019
    Date of Patent: October 3, 2023
    Assignee: RTX CORPORATION
    Inventors: Bryan P. Dube, Michael G. McCaffrey
  • Patent number: 11725527
    Abstract: A method of fabricating an airfoil fairing for a vane arc segment includes providing a mandrel that necks down through a mandrel neck portion, providing fiber plies around the mandrel to form a tube that defines at least a portion of an airfoil profile of an airfoil section of an airfoil fairing, the fiber plies following the mandrel neck portion such that the tube has a corresponding tube neck portion that necks down to a collar, and removing the mandrel from the tube.
    Type: Grant
    Filed: October 25, 2022
    Date of Patent: August 15, 2023
    Assignee: RAYTHEON TECHNOLOGIES CORPORATION
    Inventors: Alyson T. Burdette, Bryan P. Dube
  • Publication number: 20230250726
    Abstract: Disclosed is a ceramic matrix component having a fibrous core and a ceramic matrix composite shell surrounding at least a portion of the fibrous core. The ceramic matrix composite shell comprises a fibrous preform. The fibrous core has a greater porosity than the fibrous preform. A method of making the ceramic matrix component is also disclosed.
    Type: Application
    Filed: April 10, 2023
    Publication date: August 10, 2023
    Inventors: Michael G. McCaffrey, Bryan P. Dube
  • Patent number: 11719130
    Abstract: A vane system includes a plurality of vane assemblies and a continuous support ring. The vane assemblies are arranged circumferentially about an axis and each include a hollow airfoil fairing and a spar. The spar has a spar flange and a spar leg extending radially inwardly from the spar flange and through the hollow airfoil fairing. The continuous support ring has radially inner and outer sides and defines a circumferential row of through-holes between the radially inner and outer sides. The spar legs extend through the through-holes and the spar flanges are affixed at the radially outer side of the continuous support ring.
    Type: Grant
    Filed: May 6, 2021
    Date of Patent: August 8, 2023
    Assignee: Raytheon Technologies Corporation
    Inventors: Robert A. White, III, Bryan P. Dube
  • Publication number: 20230243265
    Abstract: A ceramic matrix composite component includes a ceramic matrix composite wall; a coating disposed on the wall; and a cooling hole formed in the wall. The cooling hole has a metering section defined along a first axis and a diffuser section defined along a second axis that is offset from the first axis. The cooling hole has a total length defined along the first axis, the total length being the sum of a length of the metering portion and a length of the diffuser portion. The length of the metering portion is between about 40 percent and about 85 percent of the total length. A ceramic matrix composite airfoil and a method of applying a coating to a ceramic matrix composite component are also disclosed.
    Type: Application
    Filed: January 28, 2022
    Publication date: August 3, 2023
    Inventors: Bryan P. Dube, David A. Litton
  • Publication number: 20230235675
    Abstract: A gas turbine engine includes a turbine section disposed about an engine axis. The turbine section includes inner and outer diameter ceramic support rings that define a gaspath there between. Each of the inner and outer diameter ceramic support rings is monolithic and continuous. Ceramic vane arc segments are disposed in the gaspath and supported by the inner and outer diameter ceramic support rings. Each of the ceramic vane arc segments includes inner and outer platforms and an airfoil section there between. At least one retainer engages the inner or outer diameter ceramic support ring with the ceramic vane arc segments to retain the ceramic vane arc segments between the inner and outer diameter ceramic support rings.
    Type: Application
    Filed: January 21, 2022
    Publication date: July 27, 2023
    Inventors: Howard J. Liles, Bryan P. Dube
  • Patent number: 11697994
    Abstract: A gas turbine engine component includes a ceramic matrix composite (CMC) body that includes an interior surface that defines a blind cavity. A barrier coating is disposed on an exterior of the CMC body. A ceramic body in the blind cavity lines at least a portion of the interior surface of the CMC body. The ceramic body defines an open, interconnected network of pores.
    Type: Grant
    Filed: February 7, 2020
    Date of Patent: July 11, 2023
    Assignee: RAYTHEON TECHNOLOGIES CORPORATION
    Inventors: Michael G. McCaffrey, Bryan P. Dube
  • Patent number: 11668200
    Abstract: A vane arc segment includes an airfoil fairing that has first and second fairing platforms and a hollow airfoil section that extends there between. A spar has a spar platform adjacent the first fairing platform and a spar leg that extends from the spar platform and through the hollow airfoil section. The spar leg has an end portion that is distal from the platform and that protrudes from the second fairing platform. The end portion has a clevis mount. There is a support platform adjacent the second fairing platform. The support platform has a through-hole through which the end portion of the spar leg extends such that the clevis mount protrudes from the support platform. A pin extends though the clevis mount and locks the support platform to the spar leg such that the airfoil fairing is trapped between the spar platform and the support platform.
    Type: Grant
    Filed: January 15, 2021
    Date of Patent: June 6, 2023
    Assignee: RAYTHEON TECHNOLOGIES CORPORATION
    Inventors: Jon E. Sobanski, Howard J. Liles, Bryan P. Dube, Wojciech Lipka
  • Publication number: 20230130242
    Abstract: A vane arc segment includes an airfoil fairing that has first and second fairing platforms and an airfoil section therebetween. The airfoil section has a pressure side, a suction side, and an internal cavity. The first fairing platform defines suction and pressure side circumferential mate faces, forward and aft faces, a gaspath side, a non-gaspath side, and a flange that projects from the non-gaspath side. The flange extends along one of the suction or pressure side circumferential mate faces. There is a rib that has a rib section in the internal cavity that spans the pressure and suction sides and a rib extension section that extends from the rib section in the internal cavity and along the non-gaspath side of the first fairing platform. The rib extension intersects the flange to form a gusset for reinforcing the flange.
    Type: Application
    Filed: December 23, 2022
    Publication date: April 27, 2023
    Inventors: Jon E. Sobanski, Bryan P. Dube
  • Patent number: 11624287
    Abstract: Disclosed is a ceramic matrix component having a fibrous core and a ceramic matrix composite shell surrounding at least a portion of the fibrous core. The ceramic matrix composite shell comprises a fibrous preform. The fibrous core has a greater porosity than the fibrous preform. A method of making the ceramic matrix component is also disclosed.
    Type: Grant
    Filed: February 21, 2020
    Date of Patent: April 11, 2023
    Assignee: RAYTHEON TECHNOLOGIES CORPORATION
    Inventors: Michael G. McCaffrey, Bryan P. Dube
  • Publication number: 20230043695
    Abstract: A method of fabricating an airfoil fairing for a vane arc segment includes providing a mandrel that necks down through a mandrel neck portion, providing fiber plies around the mandrel to form a tube that defines at least a portion of an airfoil profile of an airfoil section of an airfoil fairing, the fiber plies following the mandrel neck portion such that the tube has a corresponding tube neck portion that necks down to a collar, and removing the mandrel from the tube.
    Type: Application
    Filed: October 25, 2022
    Publication date: February 9, 2023
    Inventors: Alyson T. Burdette, Bryan P. Dube
  • Publication number: 20230036836
    Abstract: In one exemplary embodiment, a flow path component assembly includes a support structure having an axial portion and a radial portion and an outer portion arranged between the support structure. The outer portion defines a gap between the outer portion and the axial portion of the support structure. A flange is positioned relative to the gap.
    Type: Application
    Filed: September 26, 2022
    Publication date: February 2, 2023
    Inventors: San Quach, Bryan P. Dube, Erik R. Granstand, Michael G. McCaffrey, Stephen G. Pixton
  • Patent number: 11549385
    Abstract: An airfoil assembly includes an airfoil fairing, a spar, a seal plate, and a seal. The airfoil fairing has a fairing platform and a hollow airfoil section that extends from the fairing platform. The spar has a spar leg that extends in the hollow airfoil section. The spar leg defines a spar leg periphery. The seal plate is secured with the fairing platform. The seal plate has an opening, and the opening has an opening periphery that is complementary to the spar leg periphery. The spar leg extends through the opening. The seal is between the seal plate and the spar leg. The seal seals around the spar leg periphery.
    Type: Grant
    Filed: May 4, 2021
    Date of Patent: January 10, 2023
    Assignee: RAYTHEON TECHNOLOGIES CORPORATION
    Inventors: Robert A. White, III, Bryan P. Dube
  • Patent number: 11536147
    Abstract: A vane arc segment includes an airfoil fairing that has first and second fairing platforms and an airfoil section therebetween. The airfoil section has a pressure side, a suction side, and an internal cavity. The first fairing platform defines suction and pressure side circumferential mate faces, forward and aft faces, a gaspath side, a non-gaspath side, and a flange that projects from the non-gaspath side. The flange extends along one of the suction or pressure side circumferential mate faces. There is a rib that has a rib section in the internal cavity that spans the pressure and suction sides and a rib extension section that extends from the rib section in the internal cavity and along the non-gaspath side of the first fairing platform. The rib extension intersects the flange to form a gusset for reinforcing the flange.
    Type: Grant
    Filed: March 30, 2021
    Date of Patent: December 27, 2022
    Assignee: RAYTHEON TECHNOLOGIES CORPORATION
    Inventors: Jon E. Sobanski, Bryan P. Dube
  • Patent number: 11530614
    Abstract: A vane arc segment includes an airfoil fairing that has a fairing platform and a hollow airfoil section that extends there from. The hollow airfoil section defines an airfoil profile and surrounds an internal cavity. The fairing platform defines a gaspath side and a non-gaspath side. The airfoil fairing is formed of a fiber-reinforced composite comprised of fiber plies. The fiber plies include at least one cavity fiber ply that is arranged as a tube that circumscribes the internal cavity. The at least one cavity fiber ply extends through the fairing platform and defines at least a portion of an upstanding collar on the non-gaspath side of the fairing platform. The upstanding collar defines a collar profile. The tube necks down through a neck portion such that at least a portion of the collar profile is narrower than the airfoil profile.
    Type: Grant
    Filed: September 21, 2021
    Date of Patent: December 20, 2022
    Assignee: RAYTHEON TECHNOLOGIES CORPORATION
    Inventors: Alyson T. Burdette, Bryan P. Dube