Abstract: A monorail tray conveyor in which a tray having magnets is driven along a single rail of a tray conveyor segment by stator coils housed in the rail. Carriage monorail segments including carriages that are driven along monorails have transfer rails that align with the rails of tray conveyor segments to transfer trays atop the carriage transfer rails between tray conveyor segments. The carriage monorail segments include horizontal translator segments, elevator segments, diverter segments, and filter segments.

Abstract: A slat conveyor belt includes connected drive modules that can be easily disassembled and assembled. Each drive module comprises a slat portion connected to a drive portion forming a drive chain. A conveyor frame for the conveyor belt includes a dust cover for the drive chain and a separator for selectively separating a slat portion from an associated drive portion. A magazine automatically removes and stores separated slats.

Abstract: A two-axis modular belt comprising two orthogonal belt loops intersecting at a union on a carryway. The belt is constructed of rectangular belt modules arranged in rows and columns. The modules are interconnected by hinge elements that allow columns of an advancing belt loop to translate relative to the rows of the other stationary belt loop.

Abstract: Conveyor belt modules having rodless hook hinges and modular conveyor belts constructed of those modules. Hooks on opposite ends of belt modules hook into complementary hooks on adjacent modules to interconnect the modules at hinge joints into an endless belt. The geometry of the modules enables them to be manufactured by extrusion.

Abstract: A modular roller conveyor comprising a plurality of conveyor modules interconnected by a plurality of links. Each conveyor module comprises an entry end and an exit end, opposing side rails, and a conveying surface coupled to the opposing side rails. The links are operable to rotate the conveyor modules between a stacked configuration and a coplanar configuration. In alternative embodiments, a plurality of modular roller conveyors may be pivotally connected by hinges disposed along the perimeter of the bottom conveyor module. Each conveyor module may include separators at its entry and exit ends and wheels on the bottom conveyor module. Additionally, a system is disclosed that includes a stacking tool operable to transition the modular roller conveyor between the stacked and coplanar configurations.

Abstract: An article-unloading apparatus comprising a bin assembly including a bag inside a bin. The bin assembly is raised and lowered by a lift and tilted, when raised, to dump articles onto a decline conveyor, such as a ramp. A winch attached to the bag moves the bottom of the bag through the bin to help push articles from the tilted bin assembly. A camera takes a video image of the articles entering the ramp to detect clumps. Stops on the ramp are selectively actuated to block the bottom-most articles in a clump to help separate articles.

Abstract: A tray conveyor in which plastic trays with rows of embedded translators are driven by stators in multiple conveyor sections. Washing stations in cleaning zones in each conveyor section are provided to automatically clean empty trays in the conveyor's return path. Indicia on each tray identify the tray as belonging to a specific family of trays. Each of the conveyor sections conveys only conveyor trays that belong to a predetermined family assigned to that conveyor section.

Abstract: A multi-angle sorter having an omnidirectionally endless conveyor belt surrounding a polygonal frame to form a belt-frame assembly supported atop a roller drive including multiple pairs of diagonally opposite roller sets. Each pair of roller sets is arranged to drive the belt in a corresponding angular direction. A grid sorter comprises a grid of intersecting conveyor lines composed of multi-angle sorters at the intersections in line with conventional bidirectional conveyors.

Abstract: A tray conveyor comprising ice-coated magnetic trays driven by a linear-motor stator along a rail track. The ice coating is applied to the trays to provide a product-bearing ice surface. After the product is processed and transferred off the tray, the top layer of the contaminated ice coating is removed and the tray with the remaining ice coating reused.

Abstract: Can conveyors using various stator coil configurations to spread, gap, align, lane, reject, singulate, and rotate aluminum cans as they are propelled along the length of the conveyor. The electrically conductive cans acting as rotors form linear-induction motors (LIMs) with the stators to move the cans.

Abstract: A conveyor for conveying articles supported on independently powered and controllable trays. Each tray comprises a blade suspended from an article-supporting platform. A series of drive coils is embedded in the blade. A battery and a controller embedded in the tray drive the drive coils. The blade rides in a slot between two conveyor rails that support the tray platform. The slot is bounded by an array of permanent magnets along each rail. The drive coils produce an electromagnetic field that interacts with the permanent-magnet field in the slot to form a brushless dc motor that propels the tray along the rails.

Abstract: A package delivery drone comprises at least one propeller for generating lift and an article containment area for containing an article to be carried by the drone. The floor of the article containment area comprises a dynamic support surface for supporting the article and allowing the article to move into, out of and through the article containment area. The package delivery drone interfaces with a docking station having a shelf for exchanging packages with the drone.

Abstract: A tray conveyor with trays driven by a linear synchronous motor. The trays are supported on a pair of guide rails in a conveyor frame. The trays include a permanent-magnet array whose magnetic field interacts with a traveling electromagnetic wave produced by a linear-motor stator extending along the conveyor between the guide rails to propel the tray in a conveying direction.

Abstract: A tray conveyor in which plastic trays with rows of embedded translators are driven by stators in multiple conveyor sections. Washing stations in cleaning zones in each conveyor section are provided to automatically clean empty trays in the conveyor's return path. Indicia on each tray identify the tray as belonging to a specific family of trays. Each of the conveyor sections conveys only conveyor trays that belong to a predetermined family assigned to that conveyor section.

Abstract: A tray conveyor in which plastic trays with rows of embedded translators are driven by stators. Washing stations in cleaning zones are provided to automatically clean empty trays in the conveyor's return path.

Abstract: A hygienic magnetic tray and conveyor. The low-profile tray includes a forcer sandwiched between an article-supporting top and an opposite bottom. The top is made of hygienic material, and the bottom can be made of a low-friction material. The tray is propelled along a guide surface on an enclosure housing stator coils supported in a conveyor frame. The stator forms a linear motor with the forcer in the tray. Roller balls protruding from the bottom of one version of the tray provide low-friction rolling contact with the guide surface. Various disposal systems provide escape routes for removing fluids and debris from the guide surface of the stator enclosure.

Abstract: Can conveyors using various stator coil configurations to spread, gap, align, lane, reject, singulate, and rotate aluminum cans as they are propelled along the length of the conveyor. The electrically conductive cans acting as rotors form linear-induction motors (LIMs) with the stators to move the cans.

Abstract: A tray conveyor with trays driven by a linear synchronous motor. The trays are supported on a pair of guide rails in a conveyor frame. The trays include a permanent-magnet array whose magnetic field interacts with a traveling electromagnetic wave produced by a linear-motor stator extending along the conveyor between the guide rails to propel the tray in a conveying direction.

Abstract: A roller conveyor having a bed of rollers supported by air bearings and driven by a linear-motor stator. The rollers are made of electrically conductive or magnetic material to operate as rotors forming linear motors with the linear stator. Air bearings support the ends of the rollers. Intermediate air bearings support the middle of long rollers in wide conveyors.

Abstract: A conveyor for conveying articles supported on independently powered and controllable trays. Each tray comprises a blade suspended from an article-supporting platform. A series of drive coils is embedded in the blade. A battery and a controller embedded in the tray drive the drive coils. The blade rides in a slot between two conveyor rails that support the tray platform. The slot is bounded by an array of permanent magnets along each rail. The drive coils produce an electromagnetic field that interacts with the permanent-magnet field in the slot to form a brushless dc motor that propels the tray along the rails.