Abstract: A conveyor and a method for weighing conveyed objects or sorting them by weight. The conveyor comprises a conveyor belt having electrically conductive rollers that are rotated with a constant torque in a lateral direction by a linier-induction stator defining a roller-activation zone along a carryway. Because the lateral acceleration of a conveyed object is inversely proportional to the object's weight, lighter objects are displaced laterally farther and at greater speeds than heavier objects. So their weights can be determined from the lateral acceleration, speed, or displacement. And objects can be sorted off the side of the belt by weight.

Abstract: A drive system for a motorized roller that includes a secondary stator external to the motorized roller. The outer shell of the motorized roller contains electrically conductive or magnetic material to form an induction, permanent-magnet, or reluctance motor with the secondary stator and boosts or bucks the torque of the motorized roller.

Abstract: A destacking conveyor and a method for destacking stacked articles, such as parcels and envelopes. The destacking conveyor comprises an inclined array of rollers that are arranged to rotate on axes perpendicular to a conveying direction. The conveyor is divided along its length into continuous roller-activation zones and selectively activated zones. In the continuous zones, the rollers always rotate in the conveying direction. In the selectively activated zones, the rollers are activated to rotate in the conveying direction and deactivated to be freely rotatable and allow articles to slide backward by gravity. The conveyor also includes a lift to change its inclination angle. By regulating the inclination angle and the activation and deactivation of the rollers in the selectively activated zones, piggy-backed articles slide off bottom articles.

Abstract: A conveyor system and method for spreading a mass of electrically conductive articles, such as aluminum cans, being transferred from an infeed conveyor to a wider discharge conveyor. A transfer device between the infeed and discharge conveyors uses linear induction to propel and spread electrically conductive articles across a continuous transfer surface with or without the aid of backpressure or mechanical spreading means.

Abstract: A linear-motor stator assembly comprising a stator and an integral line reactor in one housing. The reactor has inductor coils which are connected in series with the stator windings to compensate for unequal inductances in the stator phases and balance the polyphase currents into the stator.

Abstract: An electromagnetic propulsion system for electrically conductive articles, such as aluminum beverage cans. Currents in coils disposed along a passageway induce currents in aluminum cans in the passageway. The electromagnetic fields produced by the coil currents and the eddy currents in the cans interact to produce forces that propel the cans along the passageway. A coil drive supplies the coils with a low-frequency current to propel the cans and a high-frequency current to heat the cans. The coils are arranged as solenoids encircling the passageway or as planar arrays bracketing the passageway. Besides being used to propel aluminum cans, the coils can be used to spin cans. The electromagnetic propulsion systems are shown in can washers and dryers.

Abstract: A trough-belt conveyor with adjustable bearing support wings and methods for operating the conveyor to sort or destack articles. The conveyor includes a flexible conveyor belt supported in a series of support beds. Adjustable support beds have a base bearing member flanked by a pair of bearing wings. One or both of the wings are adjustable to raise or lower the sides of the belt above and below the plane of the center of the belt supported atop the base member.

Abstract: A radius conveyor comprising a sideflexing conveyor belt and a touchless magnetic bearing at the inside of a turn. The conveyor belt has electrically conductive elements in a side edge. An array of permanent magnets along the conveyor's side rail at the inside of the turn produces a permanent magnetic field. As the conveyor belt is driven through the turn, the permanent magnet field induces currents in the electrically conductive material. The currents produce reaction magnetic fields opposed to the permanent magnetic field that result in a radially outward force pushing the conveyor belt away from frictional contact with the side rail. Alternatively, permanent magnets in the side edge of the belt and electrically conductive elements in the conveyor's side rail likewise provide a magnetic bearing.

Abstract: A destacking conveyor and a roller transfer device. The destacking conveyor includes an infeed conveyor feeding articles to a roller transfer device at a first elevation. A discharge conveyor at a lower elevation receives articles dropped from the roller transfer device. The roller transfer device comprises an array of closely spaced rollers whose axial lengths decrease with distance from the infeed conveyor to form an oblique drop-off edge over which articles drop and unstack.

Abstract: A destacking conveyor and a roller transfer device. The destacking conveyor includes an infeed conveyor feeding articles to a roller transfer device at a first elevation. A discharge conveyor at a lower elevation receives articles dropped from the roller transfer device. The roller transfer device comprises an array of closely spaced rollers whose axial lengths decrease with distance from the infeed conveyor to form an oblique drop-off edge over which articles drop and unstack.

Abstract: Conveyor rollers rotated by electromagnetic induction to propel articles conveyed atop the rollers. A magnetic-field source induces a current in the electrically conductive rollers that causes them to rotate. The rollers can be mounted in conveyor belts or immobile mats. The magnetic-field source can be static if the rollers are advance through the field or dynamic. Alternatively, the rollers can be magnetic and induce a current in a stationary electrically conductive plate that creates interacting magnetic fields to rotate the rollers.

Abstract: A conveyor and method for moving articles across a conveying surface using electromagnetically operated movers in a conveyor belt. The movers are retained in tracks in the conveyor belt. A magnetic field source produces a magnetic field that varies across the width of the belt. The magnetic field interacts with electrically conductive material, ferromagnetic material, or permanent magnets in the movers to propel the movers and divert articles engaged by the movers across the belt. Movers with retractable pushers fold down at the sides of the belt to allow articles pushed by other movers to pass over and off the side of the belt.

Abstract: A sorting conveyor having electromagnetically actuated rollers for sorting articles off one or both sides of the conveyor. A linear stator creates a magnetic flux wave that rotates rotors in the article-supporting rollers and selects their direction of rotation. In one version the magnetic flux wave swivels the rollers to change the sorting direction. In another version the magnetic flux wave causes one set of rollers or another set of orthogonally disposed rollers to contact conveyed articles.

Abstract: A conveyor and method for moving articles comprising a conductive material across a conveying surface using a touchless guide device disposed adjacent to a product path. The guide device generates a repelling force on a conveyed product to propel the conveyed product along the product path. Embodiments of the guide device include a linear induction motor and an array of alternating permanent magnets.

Abstract: A conveyor and method for moving articles across a conveying surface using electromagnetically operated movers in a conveyor belt. The movers are retained in tracks in the conveyor belt. A magnetic field source produces a magnetic field that varies across the width of the belt. The magnetic field interacts with electrically conductive material, ferromagnetic material, or permanent magnets in the movers to propel the movers and divert articles engaged by the movers across the belt. Movers with retractable pushers fold down at the sides of the belt to allow articles pushed by other movers to pass over and off the side of the belt.

Abstract: A conveyor and method for moving articles comprising a conductive material across a conveying surface using a touchless guide device disposed adjacent to a product path. The guide device generates a repelling force on a conveyed product to propel the conveyed product along the product path. Embodiments of the guide device include a linear induction motor and an array of alternating permanent magnets.

Abstract: A belt conveyor having an electromagnetic drive comprising a rotor and a stator sealed in separate nonmagnetic and nonconductive housings. The rotor is mounted to a drive shaft. A drive drum or drive sprockets supported on the shaft have peripheral drive surfaces that engage a conveyor belt. The rotor is coaxial with the peripheral drive surface—either sealed within the drum or sprockets or housed on the shaft axially spaced from the drive surface. The rotor may include conductive rotor bars or permanent magnets. The stator is spaced apart from the rotor across a narrow gap and produces a traveling magnetic flux wave across the gap that causes the rotor and the peripheral drive surface to rotate and drive the conveyor belt.

Abstract: A modular conveyor belt having electronics modules with antennas at the hinge joints between rows of modules or extending laterally across the width of the belt. The antennas may be linear antennas received in hinge-rod passageways or embedded in intermediate transverse ribs in belt modules or may be loop antennas formed in the hinge elements of electronics modules.

Abstract: A belt conveyor having an electromagnetic drive comprising a rotor and a stator sealed in separate nonmagnetic and nonconductive housings. The rotor is mounted to a drive shaft. A drive drum or drive sprockets supported on the shaft have peripheral drive surfaces that engage a conveyor belt. The rotor is coaxial with the peripheral drive surface—either sealed within the drum or sprockets or housed on the shaft axially spaced from the drive surface. The rotor may include conductive rotor bars or permanent magnets. The stator is spaced apart from the rotor across a narrow gap and produces a traveling magnetic flux wave across the gap that causes the rotor and the peripheral drive surface to rotate and drive the conveyor belt.

Abstract: A belt conveyor having an electromagnetic drive comprising a rotor and a stator sealed in separate nonmagnetic and nonconductive housings. The rotor is mounted to a drive shaft. A drive drum or drive sprockets supported on the shaft have peripheral drive surfaces that engage a conveyor belt. The rotor is coaxial with the peripheral drive surface—either sealed within the drum or sprockets or housed on the shaft axially spaced from the drive surface. The rotor may include conductive rotor bars or permanent magnets. The stator is spaced apart from the rotor across a narrow gap and produces a traveling magnetic flux wave across the gap that causes the rotor and the peripheral drive surface to rotate and drive the conveyor belt.