Abstract: Described herein are glass forming apparatuses with cooled muffle assemblies and methods for using the same to form glass ribbons. According to one embodiment, a muffle assembly for a fusion forming apparatus may include a muffle frame comprising a back wall, a front wall opposite the back wall, and a pair of sidewalls joining the front wall to the back wall in a closed-loop. At least one first cooling tube may extend through the back wall and the front wall across the closed-loop. At least one second cooling tube may extend through the back wall and the front wall across the closed loop such that the at least one second cooling tube is spaced apart from and parallel with the at least one first cooling tube.

Abstract: A glass manufacturing apparatus includes a forming vessel including a first end and a second end. The first end includes a vessel surface defining a recess. The glass manufacturing apparatus includes a compression block positioned within the recess and including a first surface and a contact surface that contacts the vessel surface. The compression block applies a force to the forming vessel. The first surface includes a non-planar shape. The glass manufacturing apparatus includes a support apparatus including a support surface supporting the compression block. The support surface is in contact with a portion of the first surface.

Abstract: According to one embodiment, an apparatus for forming a glass ribbon may include a forming wedge disposed in a housing and including a pair of downwardly inclined forming surfaces converging at a root. A plurality of heating cartridges may be positioned in ports of the housing. Each heating cartridge may include a heat directing surface that is oriented at an angle of greater than about 90° with respect to a bottom surface of the heating cartridge. The heat directing surface may include at least one heating element positioned adjacent to the heat directing surface. The heating cartridge may be positioned such that the heat directing surface faces the forming wedge and an upper edge of the heat directing surface is positioned above the root to direct heat from the heat directing surface towards the root of the forming wedge.

Abstract: A glass manufacturing apparatus can include a conduit connected to a delivery vessel and an inlet of a forming vessel. The conduit includes a closed sidewall surrounding a channel extending in a flow direction of the conduit. The closed sidewall is continuous from the delivery vessel to the inlet of the forming vessel to define a closed atmosphere from the delivery vessel, through the conduit, and through the inlet of the forming vessel. The glass manufacturing apparatus can include a heating enclosure including a heating wall and a first heating element. The heating wall surrounds a chamber within which the conduit extends. The first heating element is positioned within the chamber between the heating wall and the conduit to increase a temperature within the channel. Methods for manufacturing a glass ribbon with a glass manufacturing apparatus are provided.

Abstract: A glass forming apparatus includes a glass delivery vessel, a forming body with a forming body inlet and a downcomer (48) between the glass delivery vessel and the forming body. The downcomer includes a downcomer tube (100) with an inlet end (110) for receiving molten glass from the glass delivery vessel and an outlet end (109) for discharging molten glass to the forming body inlet. An upper heating zone (110) and a lower heating zone (150) positioned downstream from the upper heating zone (110) encircle the downcomer tube and a lower controlled atmosphere enclosure (155) is positioned around and sealed to the downcomer tube (100) in the lower heating zone (150). The lower controlled atmosphere enclosure (155) includes at least one heating element (156) for heating molten glass flowing through the downcomer tube within the forming body inlet.

Abstract: Described herein are glass forming apparatuses with cooled muffle assemblies and methods for using the same to form glass ribbons. According to one embodiment, a muffle assembly for a fusion forming apparatus may include a muffle frame comprising a back wall, a front wall opposite the back wall, and a pair of sidewalls joining the front wall to the back wall in a closed-loop. At least one first cooling tube may extend through the back wall and the front wall across the closed-loop. At least one second cooling tube may extend through the back wall and the front wall across the closed loop such that the at least one second cooling tube is spaced apart from and parallel with the at least one first cooling tube.

Abstract: A glass manufacturing apparatus includes an enclosure including an interior area and a vessel positioned at least partially within the interior area of the enclosure. The vessel includes a trough and a forming wedge including a pair of downwardly inclined surfaces that converge at a root of the vessel. A draw plane extends from the root of the vessel through an opening of the enclosure in a draw direction. The apparatus includes a thermal shield moveable along an adjustment direction extending perpendicular to the draw plane. The thermal shield includes a non-metallic outer shell and a thermal insulating core. Additionally, methods of manufacturing a glass ribbon with the glass manufacturing apparatus are provided.

Abstract: Described herein are glass forming apparatuses with cooled muffle assemblies and methods for using the same to form glass ribbons. According to one embodiment, a muffle assembly for a fusion forming apparatus may include a muffle frame comprising a back wall, a front wall opposite the back wall, and a pair of sidewalls joining the front wall to the back wall in a closed-loop. At least one first cooling tube may extend through the back wall and the front wall across the closed-loop. At least one second cooling tube may extend through the back wall and the front wall across the closed loop such that the at least one second cooling tube is spaced apart from and parallel with the at least one first cooling tube.

Abstract: A forming body enclosure may include a top panel and a pair of side panels. Each of the pair of side panels of the enclosure may include a plurality of cradle joints extending along a length of the forming body, a plurality of bottom row tiles and a plurality of top row tiles. The plurality the plurality of top row tiles are positioned above the plurality of bottom row tiles with at least one of the plurality of cradle joints positioned between the plurality of bottom row tiles and plurality of top row tiles. The plurality of top row tiles and the plurality of bottom row tiles are seated within the plurality of cradle joints to form each of the pair of side panels.

Abstract: A glass forming apparatus includes a glass delivery vessel, a forming body with a forming body inlet and a downcomer (48) between the glass delivery vessel and the forming body. The downcomer includes a downcomer tube (100) with an inlet end (110) for receiving molten glass from the glass delivery vessel and an outlet end (109) for discharging molten glass to the forming body inlet. An upper heating zone (110) and a lower heating zone (150) positioned downstream from the upper heating zone (110) encircle the downcomer tube and a lower controlled atmosphere enclosure (155) is positioned around and sealed to the downcomer tube (100) in the lower heating zone (150). The lower controlled atmosphere enclosure (155) includes at least one heating element (156) for heating molten glass flowing through the downcomer tube within the forming body inlet.

Abstract: A glass forming apparatus may include a forming body positioned within an enclosure having a top panel and a pair of side panels. The forming body includes an inlet end and a trough defined by a pair of spaced apart weirs extending with an incline from the inlet end. The top panel is positioned above and extends substantially parallel to and across top surfaces of the pair of spaced apart weirs. The apparatus may also include a support plate positioned above and extending substantially parallel to and across the top panel of the enclosure and the weirs. An array of thermal elements of uniform size are suspended from the support plate and positioned above the trough of the forming body. The array of thermal elements may have bottom portions that are positioned equidistant from the top panel of the enclosure along the length of the forming body.

Abstract: Described herein are glass forming apparatuses with cooled muffle assemblies and methods for using the same to form glass ribbons. According to one embodiment, a muffle assembly for a fusion forming apparatus may include a muffle frame comprising a back wall, a front wall opposite the back wall, and a pair of sidewalls joining the front wall to the back wall in a closed-loop. At least one first cooling tube may extend through the back wall and the front wall across the closed-loop. At least one second cooling tube may extend through the back wall and the front wall across the closed loop such that the at least one second cooling tube is spaced apart from and parallel with the at least one first cooling tube.

Abstract: Glass manufacturing apparatuses with cooling devices and methods for using the same are disclosed. In one embodiment, an apparatus for forming a glass web from molten glass includes an enclosure and pulling rolls that cooperate to draw a glass web in a draw direction rotatably positioned in an interior of the enclosure. A cooling device for extracting heat from the glass web is in fluid communication with a cooling fluid source and includes an actively cooled flapper disposed in the interior of the enclosure that is movable to facilitate varying the heat extraction. The actively cooled flapper serves as a heat sink in the interior of the enclosure and the cooling fluid extracts heat from the actively cooled flapper to remove heat from the glass web and the enclosure.

Abstract: A glass fusion draw apparatus for molten glass stream thermal profile control, including: a first enclosure; and a first isopipe situated within the first enclosure, the first enclosure can include at least one first heating element assembly integral with the wall of the first enclosure, and the at least one first heating element is in proximity to a portion of molten glass stream over-flowing the first isopipe within the enclosure. The apparatus can also include a proximity or temperature sensing system associated with the first enclosure that senses and controls the thermal gradient properties of the molten glass stream or streams in the first enclosure. Also disclosed are methods of making and using the fusion apparatus.

Abstract: An apparatus and methods for making a glass ribbon includes a forming wedge with a pair of inclined forming surface portions converging along a downstream direction to form a root. The apparatus further includes an edge director intersecting with at least one of the pair of downwardly inclined forming surface portions, and a replaceable heating cartridge configured to direct heat to the edge director and thermally shield the edge director from heat loss. A replaceable heating cartridge is also provided for directing heat to the edge director and thermally shielding the edge director from heat loss.

Abstract: A method for forming a glass sheet with reduced inclusions is disclosed. The method includes flowing molten glass over converging forming surfaces of a forming body positioned within an enclosure. The forming body is heated with a plurality of heating elements separated from the forming body by an inner wall of the enclosure. The temperature T2 at the bottom of the forming body is decoupled from the temperature T1 at the top of the forming body by an insulating thermal barrier positioned between two adjacent heating elements of the plurality of heating elements such that a change in T2 does not cause a substantial change in T1.

Abstract: An apparatus and methods for making a glass ribbon includes a forming wedge with a pair of inclined forming surface portions converging along a downstream direction to form a root. The apparatus further includes an edge director intersecting with at least one of the pair of downwardly inclined forming surface portions, and a replaceable heating cartridge configured to direct heat to the edge director and thermally shield the edge director from heat loss. A replaceable heating cartridge is also provided for directing heat to the edge director and thermally shielding the edge director from heat loss.

Abstract: An apparatus and methods for making a glass ribbon includes a forming wedge with a pair of inclined forming surface portions converging along a downstream direction to form a root. The apparatus further includes an edge director intersecting with at least one of the pair of downwardly inclined forming surface portions, and a replaceable heating cartridge configured to direct heat to the edge director and thermally shield the edge director from heat loss. A replaceable heating cartridge is also provided for directing heat to the edge director and thermally shielding the edge director from heat loss.

Abstract: A method for forming a glass sheet with reduced inclusions is disclosed. The method includes flowing molten glass over converging forming surfaces of a forming body positioned within an enclosure. The forming body is heated with a plurality of heating elements separated from the forming body by an inner wall of the enclosure. The temperature T2 at the bottom of the forming body is decoupled from the temperature T1 at the top of the forming body by an insulating thermal barrier positioned between two adjacent heating elements of the plurality of heating elements such that a change in T2 does not cause a substantial change in T1.

Abstract: An apparatus for forming a glass sheet with reduced zircon inclusions in the glass sheet is disclosed. In one embodiment, the apparatus comprises heating elements distributed vertically between the weirs of a forming wedge and the root of the forming wedge, and wherein a thermal barrier is disposed between adjacent heating elements. A method of using the apparatus is also disclosed.