Abstract: An apparatus for forming a glass sheet with reduced zircon inclusions in the glass sheet is disclosed. In one embodiment, the apparatus comprises heating elements distributed vertically between the weirs of a forming wedge and the root of the forming wedge, and wherein a thermal barrier is disposed between adjacent heating elements. A method of using the apparatus is also disclosed.

Abstract: An apparatus for forming a glass sheet with reduced zircon inclusions in the glass sheet is disclosed. In one embodiment, the apparatus comprises heating elements distributed vertically between the weirs of a forming wedge and the root of the forming wedge, and wherein a thermal barrier is disposed between adjacent heating elements. A method of using the apparatus is also disclosed.

Abstract: An apparatus and methods for making a glass ribbon includes a forming wedge with a pair of inclined forming surface portions converging along a downstream direction to form a root. The apparatus further includes an edge director intersecting with at least one of the pair of downwardly inclined forming surface portions, and a replaceable heating cartridge configured to direct heat to the edge director and thermally shield the edge director from heat loss. A replaceable heating cartridge is also provided for directing heat to the edge director and thermally shielding the edge director from heat loss.

Abstract: An apparatus for forming a glass sheet with reduced thermal coupling between upper and lower regions of the apparatus is disclosed. The apparatus allows for temperature changes near the lower regions of the enclosure without a large temperature impact on the upper regions of the enclosure, thereby providing for greater flexibility in setting a temperature profile for a forming body located within the enclosure.

Abstract: A glass fusion draw apparatus for molten glass stream thermal profile control, including: a first enclosure; and a first isopipe situated within the first enclosure, the first enclosure can include at least one first heating element assembly integral with the wall of the first enclosure, and the at least one first heating element is in proximity to a portion of molten glass stream over-flowing the first isopipe within the enclosure. The apparatus can also include a proximity or temperature sensing system associated with the first enclosure that senses and controls the thermal gradient properties of the molten glass stream or streams in the first enclosure. Also disclosed are methods of making and using the fusion apparatus.

Abstract: This disclosure relates to methods and apparatus for controlling glass flow in, for example, a downdraw glass manufacturing process (e.g., the fusion downdraw process). The methods and apparatus are particularly well-suited for use in the manufacture of glass sheets such as the glass sheets used as substrates in display devices, e.g., liquid crystal displays (LCDs).

Abstract: An apparatus for forming a glass sheet with reduced thermal coupling between upper and lower regions of the apparatus is disclosed. The apparatus allows for temperature changes near the lower regions of the enclosure without a large temperature impact on the upper regions of the enclosure, thereby providing for greater flexibility in setting a temperature profile for a forming body located within the enclosure.

Abstract: This disclosure relates to methods and apparatus for controlling glass flow in, for example, a downdraw glass manufacturing process (e.g., the fusion downdraw process). The methods and apparatus are particularly well-suited for use in the manufacture of glass sheets such as the glass sheets used as substrates in display devices, e.g., liquid crystal displays (LCDs).

Abstract: Disclosed is an apparatus for producing a glass sheet comprising lower thermal shields positioned below cooling doors for minimizing radiative heat loss from a forming body used to form a ribbon of molten glass from which a glass sheet is cut, and upper thermal shields positioned between the cooling doors and a root of the forming body for minimizing radiative heat loss from the forming body. The thermal shields are typically arranged as pairs and positioned on horizontally opposite sides of a flow of molten glass descending as a continuous ribbon from the forming body. Each thermal shield of the lower and upper thermal shield pairs may comprise a plurality of segments, including end segments and a central segment, wherein the end segments may be separately movable relative to the central segment, allowing an edge of the thermal shield adjacent the ribbon to be varied.

Abstract: In the formation of sheet material from molten glass, a cooling tube is positioned in the forming area for directing a flow of cooling gas on discrete portions of the molten glass proximate a draw line or root to control local thickness variations in the sheet and thereby provide a uniform glass sheet thickness across the width of the sheet. The cooling tube is disposed in a pivot member configured to rotate about at least one axis, thereby causing an end of the cooling tube to direct the cooling gas over a wide range of angular positions across a portion of the width of the molten glass flowing over and from a forming body.

Abstract: Methods and apparatus for controlling glass flow in, for example, a downdraw glass manufacturing process (e.g., the fusion downdraw process) are provided. In certain aspects, the mass, thickness, and/or the temperature distribution of molten glass (40) on the surface of forming apparatus (60) is managed by: (A) constructing a stream-tube mapping between (i) regions (510; FIG. 5A) of a cross-section of a conduit (400) that supplies molten glass (40) to the forming apparatus (60) and (ii) regions (510; FIG. 5B) on the exterior surface of the forming apparatus (60); (B) using the stream-tube mapping to select a temperature distribution for the cross-section that results in a desired mass, thickness, and/or temperature distribution of molten glass (40) on the surface of the forming apparatus (60); and (C) heating and/or insulating the conduit (400) so as to produce a temperature distribution for the cross-section which equals or at least approximates the distribution selected in step (B).

Abstract: In the formation of sheet material from molten glass, a cooling tube is positioned in the forming area for directing a flow of cooling gas on discrete portions of the molten glass proximate a draw line or root to control local thickness variations in the sheet and thereby provide a uniform glass sheet thickness across the width of the sheet. The cooling tube is disposed in a pivot member configured to rotate about at least one axis, thereby causing an end of the cooling tube to direct the cooling gas over a wide range of angular positions across a portion of the width of the molten glass flowing over and from a forming body.

Abstract: Methods and apparatus for controlling glass flow in, for example, a downdraw glass manufacturing process (e.g., the fusion downdraw process) are provided. In certain aspects, the mass, thickness, and/or the temperature distribution of molten glass (40) on the surface of forming apparatus (60) is managed by: (A) constructing a stream-tube mapping between (i) regions (510; FIG. 5A) of a cross-section of a conduit (400) that supplies molten glass (40) to the forming apparatus (60) and (ii) regions (510; FIG. 5B) on the exterior surface of the forming apparatus (60); (B) using the stream-tube mapping to select a temperature distribution for the cross-section that results in a desired mass, thickness, and/or temperature distribution of molten glass (40) on the surface of the forming apparatus (60); and (C) heating and/or insulating the conduit (400) so as to produce a temperature distribution for the cross-section which equals or at least approximates the distribution selected in step (B).

Abstract: An apparatus for forming a glass sheet with reduced zircon inclusions in the glass sheet is disclosed. In one embodiment, the apparatus comprises heating elements distributed vertically between the weirs of a forming wedge and the root of the forming wedge, and wherein a thermal barrier is disposed between adjacent heating elements. A method of using the apparatus is also disclosed.