Abstract: The present invention relates to optical imaging devices and methods for reading optical codes. The image device comprises a sensor, a lens, a plurality of illumination devices, and a plurality of reflective surfaces. The sensor is configured to sense with a predetermined number of lines of pixels, where the predetermined lines of pixels are arranged in a predetermined position. The lens has an imaging path along an optical axis. The plurality of illumination devices are configured to transmit an illumination pattern along the optical axis, and the plurality of reflective surfaces are configured to fold the optical axis.

Abstract: A system and method for communicating at least one of updated configuration information and hardware setup recommendations to a user of an ID decoding vision system is provided. An image of an object containing one or more IDs is acquired with a mobile device. The ID associated with the object is decoded to derive information. Physical dimensions of the ID associated with the object are determined. Based on the information and the dimensions, configuration data can be transmitted to a remote server that automatically determines setup information for the vision system based upon the configuration data. The remote server thereby transmits at least one of (a) updated configuration information to the vision system and (b) hardware setup recommendations to a user of the vision system based upon the configuration data.

Abstract: The present invention relates to optical imaging devices and methods for reading optical codes. The image device comprises a sensor, a lens, a plurality of illumination devices, and a plurality of reflective surfaces. The sensor is configured to sense with a predetermined number of lines of pixels, where the predetermined lines of pixels are arranged in a predetermined position. The lens has an imaging path along an optical axis. The plurality of illumination devices are configured to transmit an illumination pattern along the optical axis, and the plurality of reflective surfaces are configured to fold the optical axis.

Abstract: This invention provides a module for a handheld device. The module includes an imager with optics and image acquisition/processing processors that provide high speed acquisition and handling of acquired image data. The acquired image data is processed by the device processor using a module application that resides within the device. A removable retaining component mounts within the module's base portion. The retaining component varies to accommodate different devices. The base portion includes appropriate ports enabling optical transmission to, for example, cameras and illuminators so that various native functions of the device can be employed as desired. The base portion also houses a battery and charging assembly e.g. an inductive charging unit. The inductive charging unit can be adapted to pass data, in addition to power, between the inductive coils and the charging unit can be interconnected to a data network with attached devices that employ data from the module.

Abstract: This invention provides a field of view expander (FOVE) removably attached to a vision system camera having an image sensor defining an image plane. In an embodiment the FOVE includes first and second mirrors that transmit light from a scene in respective first and second partial fields of view along first and second optical axes. Third and fourth mirrors respectively receive reflected light from the first and second mirrors. The third and fourth mirrors reflect the received light onto the image plane in a first strip and a second strip adjacent to the first strip. The first and second optical axes are approximately parallel and a first focused optical path length between the scene and the image plane and a second focused optical path between the image plane and the scene are approximately equal in length. The optical path can be rotated at a right angle in embodiments.

Abstract: A handheld device and method using the device, the device comprising a sensor receiving light from within a field of view (FOV) to generate a plurality of consecutive images of the FOV, a structured light source that is controllable to generate a plurality of light patterns, the source arranged to project at least one light patterns into the FOV where at least a portion of a pattern reflects from an object and is captured by the sensor and a processor to receive images, the processor programmed to control the source to project a pattern into the FOV, locate the pattern in at least one of the generated images, locate discontinuities in the pattern and use the discontinuities to measure at least one dimension.

Abstract: A method and apparatus for performing a process associated with an item to be imaged is disclosed. The process requires data associated with a plurality of required features of the item to be imaged. A handheld device is used to obtain a sequence of images. For at least a subset of the obtained images, a camera field of view is directed toward the item from different relative juxtapositions while obtaining the images. At least a subset of the obtained images are examined to identify the required features. Images are obtained until each of the required features are identified in at least one image. Feedback is provided to a user indicating at least one additional required features to be imaged, required features that have already been imaged and guidance indicating how to manipulate the handheld device to obtain images of additional required features.

Abstract: A handheld scanner incorporates vision software to allow the handheld scanner to be trained for OCR. The handheld scanner can include a user interface to allow a user to associate an image of a mark with electronic data for the mark. The user interface, along with a range finder, can also be used to influence variables that affect the quality of an image scan, thereby improving the quality of results for the image scan and/or decode process.

Abstract: The invention provides methods and apparatus for analysis of images of direct part mark identification codes to measure and assess a print quality. Methods to assess the quality of a direct part mark identification code are presented that provide diagnostic information of a code that cannot be assessed using verification methods that require the results of a valid decoding step.

Abstract: There is described an imaging apparatus having an imaging assembly that includes an image sensor. The imaging apparatus can capture a frame of image data having image data corresponding to a first set of pixels of the image sensor. The imaging apparatus can capture a frame or image data having image data corresponding to a second set of pixels of the image sensor.

Abstract: A handheld scanner incorporates vision software to allow the handheld scanner to be trained for OCR. The handheld scanner can include a user interface to allow a user to associate an image of a mark with electronic data for the mark. The user interface, along with a range finder, can also be used to influence variables that affect the quality of an image scan, thereby improving the quality of results for the image scan and/or decode process. The handheld scanner can also use a font description file during the decode process. The font description file can be generated using a synthetic image file of a character. The synthetic image file can be created by interpreting a marker font file.

Abstract: A handheld device and method using the device, the device comprising a sensor receiving light from within a field of view (FOV) to generate a plurality of consecutive images of the FOV, a structured light source that is controllable to generate a plurality of light patterns, the source arranged to project at least one light patterns into the FOV where at least a portion of a pattern reflects from an object and is captured by the sensor and a processor to receive images, the processor programmed to control the source to project a pattern into the FOV, locate the pattern in at least one of the generated images, locate discontinuities in the pattern and use the discontinuities to measure at least one dimension.

Abstract: The invention provides methods and apparatus for analysis of images of direct part mark identification codes to measure and assess a print quality. Methods to assess the quality of a direct part mark identification code are presented that provide diagnostic information of a code that cannot be assessed using verification methods that require the results of a valid decoding step.

Abstract: This invention provides a vision system camera assembly that includes an optics and illumination module that is removably attached thereto, and that is arranged to project illumination along an optical axis of the imager. This arrangement allows for short exposure time and a short working distance from an imaged scene/surface under inspection. A semi-reflecting mirror turns a structured illumination beam from an illumination axis onto the optical axis while allowing light from the imaged scene to pass through the mirror and into the imager optics. The front end of the module contains a collimating optics that causes a collimated beam from the mirror to strike the surface at various off-axis angles. The collimating optics can include a telecentric lens assembly that can comprise a pair of stacked lenses having a perimeter that is equal to or greater than the area of interest on the surface.

Abstract: A method and system for applying a two dimensional mark on a first surface of a component and assessing mark quality, the method comprising the steps of positioning a component with a first surface at a first station, applying a two dimensional mark to the first surface at the first station wherein the applied mark is intended to codify a first information subset, obtaining an image of the applied two dimensional mark at the first station using a stationary camera that has a field of view that is centered along a trajectory that forms an obtuse angle with at least a portion of the first surface and that includes at least a portion of the first surface, performing a mark quality assessment on the obtained image and performing a secondary function as a result of the mark quality assessment.

Abstract: This invention provides a field of view expander (FOVE) removably attached to a vision system camera having an image sensor defining an image plane. In an embodiment the FOVE includes first and second mirrors that transmit light from a scene in respective first and second partial fields of view along first and second optical axes. Third and fourth mirrors respectively receive reflected light from the first and second mirrors. The third and fourth mirrors reflect the received light onto the image plane in a first strip and a second strip adjacent to the first strip. The first and second optical axes are approximately parallel and a first focused optical path length between the scene and the image plane and a second focused optical path between the image plane and the scene are approximately equal in length. The optical path can be rotated at a right angle in embodiments.

Abstract: Systems and methods provide for illuminating a subject using a light pipe that transmits light from a source. A method includes providing a light pipe, the light pipe defining an inner lumen through which the image sensor views the subject; providing a light source in alignment with a proximal portion of the light pipe; and using the light source, projecting a light into the light pipe and through the light pipe, the light pipe including a distal portion for providing a high-angle bright field illumination pattern on the subject with a first portion of the light and for reflecting a second portion of the light for providing a low-angle dark field illumination pattern on the subject.

Abstract: Systems and methods are provided for selectively controlling the illumination, and particularly dark field illumination, applied to a symbol to be decoded, and for determining a suitable or optimized level of lighting for decoding the symbol. A method includes providing a light source comprising a plurality of individually-controllable lighting elements for providing low angle dark field illumination; activating an image sensor for detecting image data reflected from an encoded data symbol when the encoded data symbol is illuminated by the light source; and providing a controller connected to each of the individually-controllable lighting elements, the controller being programmed for: selectively activating the individually-controllable lighting elements to vary the direction of the low angle dark field illumination provided by the light source; and processing the image data detected by the image.

Abstract: A handheld device and method using the device, the device comprising a sensor receiving light from within a field of view (FOV) to generate a plurality of consecutive images of the FOV, a structured light source that is controllable to generate a plurality of light patterns, the source arranged to project at least one light patterns into the FOV where at least a portion of a pattern reflects from an object and is captured by the sensor and a processor to receive images, the processor programmed to control the source to project a pattern into the FOV, locate the pattern in at least one of the generated images, locate discontinuities in the pattern and use the discontinuities to measure at least one dimension.

Abstract: There is described an imaging apparatus having an imaging assembly that includes an image sensor. The imaging apparatus can capture a frame of image data having image data corresponding to a first set of pixels of the image sensor. The imaging apparatus can capture a frame or image data having image data corresponding to a second set of pixels of the image sensor.