Patents by Inventor Carl W. Gerst

Carl W. Gerst has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20130200157
    Abstract: This invention provides a system and method for expanding the field of view of a vision system camera assembly such that the field of view is generally free of loss of normal resolution across the entire expanded field. A field of view expander includes outer mirrors that receive light from different portions of a scene. The outer mirrors direct light to tilted inner mirrors of a beam splitter that directs the light aligned with a camera axis to avoid image distortion. The inner mirrors each direct the light from each outer mirror into a strip on the sensor, and the system searches features. The adjacent fields of view include overlap regions sized and arranged to ensure a centralized feature appears fully in at least one strip. Alternatively, a moving mirror changes position between acquired image frames so that a full width of the scene is imaged in successive frames.
    Type: Application
    Filed: February 6, 2012
    Publication date: August 8, 2013
    Applicant: COGNEX CORPORATION
    Inventors: Laurens Nunnink, Carl W. Gerst, III, William H. Equitz, Matthew D. Engle
  • Publication number: 20130194819
    Abstract: Systems and methods provide for illuminating a subject using a light pipe that transmits light from a source. A method includes providing a light pipe, the light pipe defining an inner lumen through which the image sensor views the subject; providing a light source in alignment with a proximal portion of the light pipe; and using the light source, projecting a light into the light pipe and through the light pipe, the light pipe including a distal portion for providing a high-angle bright field illumination pattern on the subject with a first portion of the light and for reflecting a second portion of the light for providing a low-angle dark field illumination pattern on the subject.
    Type: Application
    Filed: September 20, 2012
    Publication date: August 1, 2013
    Applicants: Cognex Technology and Investment Corp., Cognex Corporation
    Inventors: Carl W. Gerst, William H. Equitz, Justin Testa, Sateesha Nadabar
  • Patent number: 8439264
    Abstract: A method for decoding a decodable symbol using an optical reader having a 2D image sensor that is configured to operate in a partial frame capture operating mode. In a partial frame operating mode, the reader clocks out and captures at least one partial frame of image data having image data corresponding to less than all of the pixels of an image sensor pixel array. In one embodiment, the reader operating in a partial frame operating mode captures image data corresponding to a linear pattern of pixels of the image sensor, reads the image data, and attempts to decode for a decodable bar code symbol which may be represented in the image data.
    Type: Grant
    Filed: October 10, 2008
    Date of Patent: May 14, 2013
    Assignee: Hand Held Products, Inc.
    Inventors: Charles P. Barber, Carl W. Gerst, III, George S. Smith, II, Robert M. Hussey, Robert C. Gardiner, Matthew W. Pankow
  • Patent number: 8342405
    Abstract: Systems and methods provide for illuminating a subject using a light pipe that transmits light from a source. A method includes providing a light pipe, the light pipe defining an inner lumen through which the image sensor views the subject; providing a light source in alignment with a proximal portion of the light pipe; and using the light source, projecting a light into the light pipe and through the light pipe, the light pipe including a distal portion for providing a high-angle bright field illumination pattern on the subject with a first portion of the light and for reflecting a second portion of the light for providing a low-angle dark field illumination pattern on the subject.
    Type: Grant
    Filed: November 11, 2011
    Date of Patent: January 1, 2013
    Assignee: Cognex Technology and Investment Corporation
    Inventors: Carl W. Gerst, III, William H. Equitz, Justin Testa, Sateesh Nadabar
  • Patent number: 8302864
    Abstract: A method and apparatus for use with a camera that includes a field of view (FOV), the method for selecting a portion of the field of view for analysis and comprising the steps of placing at least a portion of a first object within the field of view of the camera, providing a light source separate from the camera, directing the light source toward the first object within the field of view of the camera so that the light forms an aiming pattern that is one of on and proximate a first location of interest on the first object, obtaining an image of the portion of the first object within the field of view including the aiming pattern, identifying the location of the aiming pattern in the obtained image and using the aiming pattern in the obtained image to perform a processing function.
    Type: Grant
    Filed: December 28, 2007
    Date of Patent: November 6, 2012
    Assignee: Cognex Corporation
    Inventors: Carl W. Gerst, David Schatz
  • Patent number: 8282000
    Abstract: Systems and methods are provided for selectively controlling the illumination, and particularly dark field illumination, applied to a symbol to be decoded, and for determining a suitable or optimized level of lighting for decoding the symbol. A method includes providing a light source comprising a plurality of individually-controllable lighting elements for providing low angle dark field illumination; activating an image sensor for detecting image data reflected from an encoded data symbol when the encoded data symbol is illuminated by the light source; and providing a controller connected to each of the individually-controllable lighting elements, the controller being programmed for: selectively activating the individually-controllable lighting elements to vary the direction of the low angle dark field illumination provided by the light source; and processing the image data detected by the image.
    Type: Grant
    Filed: November 11, 2011
    Date of Patent: October 9, 2012
    Assignee: Cognex Technology and Investment Corporation
    Inventors: Carl W. Gerst, III, William H Equitz, Justin Testa, Sateesh Nadahar
  • Patent number: 8282006
    Abstract: The invention relates to an imaging device of the type having an imaging assembly including a two dimensional image sensor. In one embodiment an imaging device can be used to obtain an area image representation. In one embodiment, the image representation can be processed. The processing of the image representation can include recognition of an indicia represented in the image representation. In one embodiment an image imaging device can output image data to a first external processing system responsively to reorganization of first indicia and can output image data to a second external processing system responsively to recognition of second indicia.
    Type: Grant
    Filed: November 29, 2010
    Date of Patent: October 9, 2012
    Assignee: Hand Held Products, Inc.
    Inventors: Andrew Longacre, Jr., Robert M. Hussey, Timothy P. Meier, James B. Rosetti, Charles P. Barber, Carl W. Gerst, III
  • Publication number: 20120206592
    Abstract: A method and apparatus for performing a process associated with an item to be imaged is disclosed. The process requires data associated with a plurality of required features of the item to be imaged. A handheld device is used to obtain a sequence of images. For at least a subset of the obtained images, a camera field of view is directed toward the item from different relative juxtapositions while obtaining the images. At least a subset of the obtained images are examined to identify the required features. Images are obtained until each of the required features are identified in at least one image. Feedback is provided to a user indicating at least one additional required features to be imaged, required features that have already been imaged and guidance indicating how to manipulate the handheld device to obtain images of additional required features.
    Type: Application
    Filed: January 30, 2012
    Publication date: August 16, 2012
    Inventors: Carl W. Gerst, III, Justin Testa
  • Publication number: 20120154607
    Abstract: A method and apparatus for use with a camera that includes a field of view (FOV), the apparatus for indicating at least a first portion of a field of view for analysis and comprising a light source for generating a first light pattern that is directed onto an object surface within the FOV while the light source remains stationary with respect to the object, an adjuster for, while the first light pattern subtends a surface of the object and without moving the light source with respect to the object, modifying the first light pattern to generate a first deformed light pattern that is directed onto the object surface in the FOV and a manual input device for controlling the adjuster to indicate how the first light pattern is to be modified.
    Type: Application
    Filed: October 27, 2011
    Publication date: June 21, 2012
    Inventors: Michael C. Moed, Robert T. Tremblay, Carl W. Gerst, III, William Equitz
  • Publication number: 20120145789
    Abstract: There is described an imaging apparatus having an imaging assembly that includes an image sensor. The imaging apparatus can capture a frame of image data having image data corresponding to a first set of pixels of the image sensor. The imaging apparatus can capture a frame or image data having image data corresponding to a second set of pixels of the image sensor.
    Type: Application
    Filed: February 17, 2012
    Publication date: June 14, 2012
    Applicant: HAND HELD PRODUCTS, INC.
    Inventors: Charles P. Barber, Carl W. Gerst, III, George S. Smith, II, Robert M. Hussey, Robert C. Gardiner, Matthew W. Pankow
  • Publication number: 20120118966
    Abstract: Systems and methods are provided for selectively controlling the illumination, and particularly dark field illumination, applied to a symbol to be decoded, and for determining a suitable or optimized level of lighting for decoding the symbol. A method includes providing a light source comprising a plurality of individually-controllable lighting elements for providing low angle dark field illumination; activating an image sensor for detecting image data reflected from an encoded data symbol when the encoded data symbol is illuminated by the light source; and providing a controller connected to each of the individually-controllable lighting elements, the controller being programmed for: selectively activating the individually-controllable lighting elements to vary the direction of the low angle dark field illumination provided by the light source; and processing the image data detected by the image.
    Type: Application
    Filed: November 11, 2011
    Publication date: May 17, 2012
    Inventors: Carl W. Gerst, III, William H. Equitz, Justin Testa, Sateesh Nadabar
  • Publication number: 20120118967
    Abstract: Systems and methods provide for illuminating a subject using a light pipe that transmits light from a source. A method includes providing a light pipe, the light pipe defining an inner lumen through which the image sensor views the subject; providing a light source in alignment with a proximal portion of the light pipe; and using the light source, projecting a light into the light pipe and through the light pipe, the light pipe including a distal portion for providing a high-angle bright field illumination pattern on the subject with a first portion of the light and for reflecting a second portion of the light for providing a low-angle dark field illumination pattern on the subject.
    Type: Application
    Filed: November 11, 2011
    Publication date: May 17, 2012
    Inventors: Carl W. Gerst, III, William H. Equitz, Justin Testa, Sateesh Nadabar
  • Publication number: 20120116704
    Abstract: A method and system for applying a two dimensional mark on a first surface of a component and assessing mark quality, the method comprising the steps of positioning a component with a first surface at a first station, applying a two dimensional mark to the first surface at the first station wherein the applied mark is intended to codify a first information subset, obtaining an image of the applied two dimensional mark at the first station using a stationary camera that has a field of view that is centered along a trajectory that forms an obtuse angle with at least a portion of the first surface and that includes at least a portion of the first surface, performing a mark quality assessment on the obtained image and performing a secondary function as a result of the mark quality assessment.
    Type: Application
    Filed: October 11, 2011
    Publication date: May 10, 2012
    Applicant: COGNEX CORPORATION
    Inventors: Sateesha Nadabar, Venkat K. Gopalakrishnan, Carl W. Gerst
  • Patent number: 8146817
    Abstract: A method for decoding a decodable symbol using an optical reader having a 2D image sensor that is configured to operate in a partial frame capture operating mode. In a partial frame operating mode, the reader clocks out and captures at least one partial frame of image data having image data corresponding to less than all of the pixels of an image sensor pixel array. In one embodiment, the reader operating in a partial frame operating mode captures image data corresponding to a linear pattern of pixels of the image sensor, reads the image data, and attempts to decode for a decodable bar code symbol which may be represented in the image data.
    Type: Grant
    Filed: October 10, 2008
    Date of Patent: April 3, 2012
    Assignee: Hand Held Products, Inc.
    Inventors: Charles P. Barber, Carl W. Gerst, III, George S. Smith, II, Robert M. Hussey, Robert C. Gardiner, Matthew W. Pankow
  • Patent number: 8121440
    Abstract: There is described in one embodiment an imaging apparatus having an image sensor, and a plurality of operating states. Operation of the imaging apparatus can be differentiated between the operating states. In one operating state, the imaging apparatus can capture a frame of image data having image data corresponding to a predetermined number of pixels of the image sensor. The operating states of the imaging apparatus can be user selectable. There is described in one embodiment an apparatus having an image sensor operative to capture a relatively smaller sized frame, wherein a characteristic of light directed by an illumination assembly for capture of a relatively larger sized frame is determined utilizing the relatively smaller sized frame.
    Type: Grant
    Filed: October 18, 2010
    Date of Patent: February 21, 2012
    Assignee: Hand Held Products, Inc.
    Inventors: Charles P. Barber, Carl W. Gerst, III, George S. Smith, II, Robert M. Hussey, Robert C. Gardiner, Matthew W. Pankow
  • Patent number: 8108176
    Abstract: A method and system for applying a two dimensional mark on a first surface of a component and assessing mark quality, the method including the steps of positioning a component with a first surface at a first station, applying a two dimensional mark to the first surface at the first station wherein the applied mark is intended to codify a first information subset, obtaining an image of the applied two dimensional mark at the first station, performing a mark quality assessment on the obtained image and performing a secondary function as a result of the mark quality assessment.
    Type: Grant
    Filed: June 29, 2006
    Date of Patent: January 31, 2012
    Assignee: Cognex Corporation
    Inventors: Sateesha Nadabar, Venkat K. Gopalakrishnan, Carl W. Gerst
  • Patent number: 8061613
    Abstract: A system and method is provided for selectively controlling the illumination, and particularly dark field illumination, applied to a symbol to be decoded, and for determining a suitable or optimized level of lighting for decoding the symbol. A ring-shaped illuminator is provided, and is segmented into a plurality of individually-controllable lighting portions which can be, for example, quadrants. Initially, illumination is provided to the symbol through an initial set of lighting conditions. Feedback from acquired image data is then used to determine whether the lighting is suitable for decoding the symbol and, if not, a controller varies the lighting applied to the symbol, and additional image data is acquired. This process is continued until suitable conditions are met. Alternatively, activation and deactivation of the lighting segments can be manually selected by an operator to provide suitable conditions.
    Type: Grant
    Filed: September 1, 2009
    Date of Patent: November 22, 2011
    Assignee: Cognex Technology and Investment Corporation
    Inventors: Carl W. Gerst, III, William H. Equitz, Justin Testa, Sateesha Nadabar
  • Patent number: 8061614
    Abstract: A system and method is provided for illuminating a subject using a light pipe that transmits light from a source, such as an LED ring illuminator to an outlet that directs the light appropriately as either bright field illumination, dark field illumination or both. The light pipe can include concentric cylinders, typically with a bright field illuminator nested within a dark field illuminator. The tip of the dark field illuminator may be angled so as to internally reflect light inwardly toward the central optical axis of a camera at a low angle. The tip can be located near the focal plane of the camera for the desired field of view. The field of view of the camera sensor can be modified to reject data outside of a illumination field of a particular shape. This illumination field can be created by shaping the light pipe in a predetermined form that projects the modified illumination field.
    Type: Grant
    Filed: October 8, 2010
    Date of Patent: November 22, 2011
    Assignee: Cognex Technology and Investment Corporation
    Inventors: Carl W. Gerst, III, William H. Equitz, Justin Testa, Sateesh Nadabar
  • Patent number: 8027802
    Abstract: A method and system for applying a two dimensional mark on a first surface of a component and assessing mark quality, the method comprising the steps of positioning a component with a first surface at a first station, applying a two dimensional mark to the first surface at the first station wherein the applied mark is intended to codify a first information subset, obtaining an image of the applied two dimensional mark at the first station, performing a mark quality assessment on the obtained image and performing a secondary function as a result of the mark quality assessment.
    Type: Grant
    Filed: May 2, 2007
    Date of Patent: September 27, 2011
    Assignee: Cognex Corporation
    Inventors: Sateesha Nadabar, Venkat Gopalakrishnan, Carl W. Gerst
  • Publication number: 20110121067
    Abstract: The invention relates to an imaging device of the type having an imaging assembly including a two dimensional image sensor. In one embodiment an imaging device can be used to obtain an area image representation. In one embodiment, the image representation can be processed. The processing of the image representation can include recognition of an indicia represented in the image representation.
    Type: Application
    Filed: November 29, 2010
    Publication date: May 26, 2011
    Inventors: Andrew Longacre, JR., Robert M. Hussey, Timothy P. Meier, James Rosetti, Charles P. Barber, Carl W. Gerst, III