Patents by Inventor Catherine A. Faler

Catherine A. Faler has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11066494
    Abstract: The present disclosure provides catalyst compounds having an amine bridged anilide phenolate ligand. In at least one embodiment, catalysts of the present disclosure provide catalyst activity values of about 90 gP/mmolCat·h?1 or greater and polyolefins, such as polyethylene copolymers, having comonomer content of from about 4 wt % to about 12 wt %, an Mn of about 90,000 g/mol or more, an Mw of 155,000 g/mol or more, and an Mw/Mn of from 1 to 2.5.
    Type: Grant
    Filed: September 19, 2019
    Date of Patent: July 20, 2021
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Crisita Carmen H. Atienza, David A. Cano, Catherine A. Faler, Margaret T. Whalley
  • Patent number: 11059791
    Abstract: The present disclosure provides benzimidazolium borate activators comprising benzimidazolium cations having linear alkyl groups, catalyst systems comprising, and processes for polymerizing olefins using such activators. Specifically, the present disclosure provides polymerization activator compounds which may be prepared in, and which are soluble in aliphatic hydrocarbon and alicyclic hydrocarbon solvents.
    Type: Grant
    Filed: April 25, 2019
    Date of Patent: July 13, 2021
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Catherine A. Faler, Margaret T. Whalley, John R. Hagadorn
  • Publication number: 20210189022
    Abstract: The present disclosure provides methods and systems for introducing an activator to a polymerization reactor. The methods may include introducing liquid activator to a mixing vessel or an inline mixer and mixing aliphatic hydrocarbon solvent to form an activator solution which is introduced to a polymerization reactor. The systems may include a storage vessel, a mixing vessel or inline mixer configured to mix a liquid activator with a hydrocarbon solvent, and a polymerization reactor. The present disclosure also provides a process for producing a polyolefin. The process may include introducing liquid activator to an inline mixer and mixing an aliphatic hydrocarbon solvent with the liquid activator to form an activator solution. The process may include introducing the activator solution, a catalyst, and an olefin feed to a polymerization reactor.
    Type: Application
    Filed: December 1, 2020
    Publication date: June 24, 2021
    Inventors: Aaron H. Reed, Rong Ma, Catherine A. Faler
  • Patent number: 11041031
    Abstract: The present disclosure provides borate or aluminate activators comprising cations having branched alkyl groups, catalyst systems comprising, and methods for polymerizing olefins using such activators.
    Type: Grant
    Filed: April 25, 2019
    Date of Patent: June 22, 2021
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Catherine A. Faler, Margaret T. Whalley, John R. Hagadorn
  • Publication number: 20210179537
    Abstract: The present disclosure provides borate or aluminate activators comprising cations having linear alkyl groups, catalyst systems comprising, and methods for polymerizing olefins using such activators.
    Type: Application
    Filed: December 11, 2020
    Publication date: June 17, 2021
    Inventors: Catherine A. Faler, Margaret T. Whalley, John R. Hagadorn
  • Publication number: 20210122841
    Abstract: The present disclosure provides a catalyst system having a Group 15 catalyst compound and borate or aluminate activators comprising cations having alkyl groups and methods for polymerizing olefins using such catalyst systems. In still another embodiment, the present disclosure provides a polymerization process comprising a) contacting one or more olefin monomers with a catalyst system comprising: i) an activator as described herein, ii) a catalyst compound as described herein, and iii) optional support.
    Type: Application
    Filed: October 27, 2020
    Publication date: April 29, 2021
    Inventors: Catherine A. Faler, Margaret T. Whalley, Charles J. Harlan
  • Publication number: 20210122859
    Abstract: The present disclosure generally relates to process to produce a poly alpha-olefin (PAO), comprising: a) introducing a first alpha-olefin to a first catalyst system comprising non-aromatic hydrocarbon soluble activator and a metallocene compound into a continuous stirred tank reactor or a continuous tubular reactor under first reactor conditions, wherein the first alpha-olefin is preferably introduced to the reactor at a flow rate of about 100 g/hr or more, to form a first reactor effluent comprising PAO (such as at least 60 wt % of PAO dimer and 40 wt % or less of higher oligomers, where the higher oligomers are oligomers that have a degree of polymerization of 3 or more); and b) introducing the first reactor effluent and a second alpha-olefin to a second catalyst composition comprising an acid catalyst, such as BF3, in a second reactor to form a second reactor effluent comprising PAO trimer.
    Type: Application
    Filed: October 28, 2020
    Publication date: April 29, 2021
    Inventors: Jennifer L. Rapp, Patrick C. Chen, Jo Ann M Canich, Mark H. Li, Jian Yang, Catherine A. Faler, Margaret T. Whalley, Andrew E. Atalla
  • Publication number: 20210121863
    Abstract: The present disclosure provides a catalyst system having a salan catalyst compound and borate or aluminate activators comprising cations having alkyl groups and methods for polymerizing olefins using such catalyst systems. In still another embodiment, the present disclosure provides a polymerization process comprising a) contacting one or more olefin monomers with a catalyst system comprising: i) an activator as described herein, ii) a catalyst compound as described herein, and iii) optional support.
    Type: Application
    Filed: October 27, 2020
    Publication date: April 29, 2021
    Inventors: Catherine A. Faler, Margaret T. Whalley, Gursu Culcu, Crisita Carmen H. Atienza
  • Publication number: 20210122844
    Abstract: The present disclosure provides a catalyst system having a catalyst compound having an oxadiazole group and borate or aluminate activators comprising cations having alkyl groups and methods for polymerizing olefins using such catalyst systems. In still another embodiment, the present disclosure provides a polymerization process comprising a) contacting one or more olefin monomers with a catalyst system comprising: i) an activator as described herein, ii) a catalyst compound as described herein, and iii) optional support.
    Type: Application
    Filed: October 27, 2020
    Publication date: April 29, 2021
    Inventors: Catherine A. Faler, Margaret T. Whalley, Charles J. Harlan
  • Publication number: 20210107927
    Abstract: The present disclosure provides catalyst compounds represented by Formula (I): where Q is OR13, SR13, NR13R14, PR13R14, or a heterocyclic ring; each R1-14 is independently hydrogen, C1-C40 hydrocarbyl, substituted C1-C40 hydrocarbyl, a heteroatom, or a heteroatom-containing group, or multiple R1-14 are joined together to form a C4-C62 cyclic, heterocyclic, or polycyclic ring structure, or combination(s) thereof; each X1 and X2 is independently C1-C20 hydrocarbyl, substituted C1-C20 hydrocarbyl, a heteroatom, or a heteroatom-containing group, or X1 and X2 join together to form a C4-C62 cyclic, heterocyclic, or polycyclic ring structure; and Y is a hydrocarbyl. The present disclosure also provides catalyst systems including an activator, a support, and a catalyst of the present disclosure. The present disclosure also provides polymerization processes including introducing olefin monomers to a catalyst system.
    Type: Application
    Filed: October 9, 2020
    Publication date: April 15, 2021
    Inventors: Gursu Culcu, Catherine A. Faler, Crisita Carmen H. Atienza, David A. Cano, John R. Hagadorn
  • Patent number: 10941229
    Abstract: The present disclosure provides group 4-, i.e., zirconium- and hafnium-, containing catalyst compounds having an ether bridged anilide phenolate ligand. Catalyst compounds of the present disclosure can be asymmetric, having an electron donating side of the catalyst and an electron deficient side of the catalyst. In at least one embodiment, catalysts of the present disclosure provide catalyst activity values of 400,000 gP/mmolCat·h?1 or greater and polyolefins, such as polyethylene copolymers, having comonomer content of from about 3.5 wt % to 8.5 wt %, an Mn of about 15,000 g/mol to about 140,000 g/mol, an Mw of from about 100,000 g/mol to about 300,000 g/mol, and a Mw/Mn of from 1 to 2.5. Catalysts, catalyst systems, and processes of the present disclosure can provide polymers having comonomer content of from 7 wt % to 12 wt %, such as from 8 wt % to 10 wt %).
    Type: Grant
    Filed: September 19, 2019
    Date of Patent: March 9, 2021
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Catherine A. Faler, Margaret T. Whalley, Crisita Carmen H. Atienza, David A. Cano
  • Publication number: 20210061832
    Abstract: Phenoxyimine-based complexes, when activated, are suitable for catalyzing ring-opening metathesis polymerization (ROMP) reactions of cyclopentene and a comonomer under mild reaction conditions, for example, at reaction temperatures of about ?196° C. and about 70° C. in diluents like toluene. The use of such activated phenoxyimine-based complexes may favor polymer products with a high cis-content.
    Type: Application
    Filed: August 10, 2020
    Publication date: March 4, 2021
    Inventors: Gursu Culcu, Catherine A. Faler, David A. Cano
  • Patent number: 10934388
    Abstract: The present disclosure provides cis-polycycloolefins and methods for forming cis-polycycloolefins typically having 50% or greater cis carbon-carbon double bonds comprising contacting a first cyclic hydrocarbyl monomer with a catalyst represented by Formula (I): wherein: M is a group 8 metal; Q1, Q2, and Q3 are independently oxygen or sulfur; each of R1 and R4 is a halogen; R9 is C1-C40 hydrocarbyl or C1-C40 substituted hydrocarbyl; and each of R2, R3, R5, R6, R7, R8, R10, R11, R12, R13, R14, R15, R16, R17, R18, and R19 is independently hydrogen, halogen, C1-C40 hydrocarbyl or C1-C40 substituted hydrocarbyl. In at least one embodiment, a polycyclopentene has 50% or greater cis carbon-carbon double bonds.
    Type: Grant
    Filed: June 11, 2018
    Date of Patent: March 2, 2021
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventor: Catherine A. Faler
  • Patent number: 10927283
    Abstract: Friction-reducing compositions useful for reducing Operating Torque in a drilling operation are described. Methods of conducting drilling operations using such friction-reducing compositions and lubricant compositions formed from blends of the friction-reducing composition with an oil-based mud composition are also described.
    Type: Grant
    Filed: December 1, 2017
    Date of Patent: February 23, 2021
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Xiaoying Bao, Catherine A. Faler, Larry L. Iaccino, Kyle G. Lewis
  • Patent number: 10927134
    Abstract: The present disclosure provides transition metal catalysts and the respective bridged phenolate ligands contained on the catalyst, as well as, catalyst systems and polymerization processes for producing polyolefins. The catalysts and the catalyst systems provide catalytic activity values of greater than 100 kg/mmol-hr, such as greater than 400 kg/mmol-hr or greater than 500 kg/mmol-hr.
    Type: Grant
    Filed: August 26, 2019
    Date of Patent: February 23, 2021
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Crisita Carmen H. Atienza, David A. Cano, Catherine A. Faler, Margaret T. Whalley
  • Publication number: 20200339517
    Abstract: The present disclosure provides benzimidazolium borate activators comprising benzimidazolium cations having linear alkyl groups, catalyst systems comprising, and processes for polymerizing olefins using such activators. Specifically, the present disclosure provides polymerization activator compounds which may be prepared in, and which are soluble in aliphatic hydrocarbon and alicyclic hydrocarbon solvents.
    Type: Application
    Filed: April 25, 2019
    Publication date: October 29, 2020
    Inventors: Catherine A. Faler, Margaret T. Whalley, John R. Hagadorn
  • Publication number: 20200339509
    Abstract: The present disclosure provides indolinium borate activators comprising cations having linear alkyl groups, catalyst systems comprising, and processes for polymerizing olefins using such activators. Specifically, the present disclosure provides polymerization activator compounds which may be prepared in, and which are soluble in aliphatic hydrocarbon and alicyclic hydrocarbon solvents.
    Type: Application
    Filed: April 25, 2019
    Publication date: October 29, 2020
    Inventors: Catherine A. Faler, Margaret T. Whalley, John R. Hagadorn
  • Patent number: 10815255
    Abstract: Synthetic methods for the preparation of ligands and metal-ligand complexes are disclosed.
    Type: Grant
    Filed: January 5, 2018
    Date of Patent: October 27, 2020
    Assignee: Univation Technologies, LLC
    Inventors: Catherine A. Faler, C. Jeff Harlan
  • Publication number: 20200325254
    Abstract: The present disclosure relates to amido-benzoquinone transition metal complexes, catalyst systems including amido-benzoquinone transition metal complexes, and polymerization processes to produce polyolefin polymers such as polyethylene-based polymers and polypropylene-based polymers.
    Type: Application
    Filed: March 12, 2020
    Publication date: October 15, 2020
    Inventors: Tzu-Pin Lin, Lubin Luo, Alex E. Carpenter, Gursu Culcu, Catherine A. Faler, Irene C. Cai, John R. Hagadorn, Jo Ann M. Canich
  • Publication number: 20200255553
    Abstract: This invention relates to transition metal complexes of a dianionic, tridentate ligand that features a central neutral heterocyclic Lewis base and two phenolate donors, where the tridentate ligand coordinates to the metal center to form two eight-membered rings. Preferably the bis(phenolate) complexes are represented by Formula (I): where M, L, X, m, n, E, E?, Q, R1, R2, R3, R4, R1?, R2?, R3?, R4?, A1, A1?, are as defined herein, where A1QA1? are part of a heterocyclic Lewis base containing 4 to 40 non-hydrogen atoms that links A2 to A2? via a 3-atom bridge with Q being the central atom of the 3-atom bridge.
    Type: Application
    Filed: February 11, 2020
    Publication date: August 13, 2020
    Inventors: Georgy P. Goryunov, Mikhail I. Sharikov, Vladislav A. Popov, Dmitry V. Uborsky, Alexander Z. Voskoboynikov, John R. Hagadorn, Michelle E. Titone, Alex E. Carpenter, Catherine A. Faler, Jo Ann M. Canich