Patents by Inventor Chad J. Patterson

Chad J. Patterson has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11510786
    Abstract: Implants for vertebral body or functional spinal unit replacement comprise a bioactive surface roughening on one or more of the anterior, posterior, and lateral surfaces of the implant. The bioactive surface includes macro-, micro-, and nano-scale structural features that contact vertebral bone that lines a specialized channel in a vertebrae, and thereby facilitate bone growth and osteointegration of the implant with the vertebral bone.
    Type: Grant
    Filed: May 6, 2020
    Date of Patent: November 29, 2022
    Assignee: TITAN SPINE, INC.
    Inventors: Peter F. Ullrich, Jr., Chad J. Patterson, Eric Kennedy, Carmie A. Thompson, III
  • Patent number: 11096796
    Abstract: Interbody spinal implants comprise internal sidewalls having a roughened surface topography. The internal sidewalls may be those that surround a substantially hollow implant center, including the sidewalls of a vertical aperture and sidewalls of a transverse aperture. The roughened surface topography comprises macro, micro, and nano features that comprise an amplitude, a peak to valley height, and spacing.
    Type: Grant
    Filed: March 4, 2013
    Date of Patent: August 24, 2021
    Assignee: TITAN SPINE, LLC
    Inventors: Peter F. Ullrich, Jr., Kevin W. Gemas, Chad J. Patterson, Jennifer M. Schneider
  • Publication number: 20200289284
    Abstract: Implants for vertebral body or functional spinal unit replacement comprise a bioactive surface roughening on one or more of the anterior, posterior, and lateral surfaces of the implant. The bioactive surface includes macro-, micro-, and nano-scale structural features that contact vertebral bone that lines a specialized channel in a vertebrae, and thereby facilitate bone growth and osteointegration of the implant with the vertebral bone.
    Type: Application
    Filed: May 6, 2020
    Publication date: September 17, 2020
    Inventors: Peter F. Ullrich, JR., Chad J. Patterson, Eric Kennedy, Carmie A. Thompson, III
  • Patent number: 10687956
    Abstract: Implants for vertebral body or functional spinal unit replacement comprise a bioactive surface roughening on one or more of the anterior, posterior, and lateral surfaces of the implant. The bioactive surface includes macro-, micro-, and nano-scale structural features that contact vertebral bone that lines a specialized channel in a vertebrae, and thereby facilitate bone growth and osteointegration of the implant with the vertebral bone.
    Type: Grant
    Filed: June 17, 2014
    Date of Patent: June 23, 2020
    Assignee: Titan Spine, Inc.
    Inventors: Peter F. Ullrich, Jr., Chad J. Patterson, Eric Kennedy, Carmie A. Thompson, III
  • Patent number: 10111753
    Abstract: Implants are formed from a multiple staged process that combines both additive and subtractive techniques. Additive techniques melt powders and fragments of a desired material, then successively layer the molten material into the desired implant shape, without compressing or remelting for homogenization of the layers, thereby producing an implant that is substantially free of pores and inclusions. Subtractive techniques refine implant surfaces to produce a bioactive roughened surface comprised of macro, micro, and nano structural features that facilitate bone growth and fusion.
    Type: Grant
    Filed: May 22, 2015
    Date of Patent: October 30, 2018
    Assignee: Titan Spine, Inc.
    Inventors: Chad J. Patterson, Jennifer M. Schneider, Mark E. Berg
  • Patent number: 9848995
    Abstract: An interbody spinal implant including a body having a top surface, a bottom surface, opposing lateral sides, and opposing anterior and posterior portions. At least a portion of the top surface, the bottom surface, or both surfaces has a roughened surface topography including both micro features and nano features, without sharp teeth that risk damage to bone structures, adapted to grip bone through friction generated when the implant is placed between two vertebrae and to inhibit migration of the implant. The roughened surface topography typically further includes macro features and the macro features, micro features, and nano features overlap. Also disclosed are methods of using such implants and processes of fabricating a roughened surface topography on a surface of an implant. The process includes separate and sequential macro processing, micro processing, and nano processing steps.
    Type: Grant
    Filed: September 15, 2014
    Date of Patent: December 26, 2017
    Assignee: Titan Spine LLC
    Inventors: Peter F. Ullrich, Jr., Chad J. Patterson, Jennifer M. Schneider, Mark E. Berg
  • Patent number: 9655745
    Abstract: A method of producing an interbody spinal implant. The method includes the steps of obtaining a blank having a top surface, bottom surface, opposing lateral sides, and opposing anterior and posterior portions, and applying a subtractive process (e.g., masked acid etching) to the top surface, the bottom surface, or both surfaces of the blank to form a roughened surface topography. Subsequently, the blank is machined to form the interbody spinal implant, which includes a body having a top surface, a bottom surface, opposing lateral sides, opposing anterior and posterior portions, a substantially hollow center, and a single vertical aperture where the top surface, the bottom surface, or both surfaces of the interbody spinal implant have the roughened surface topography produced by the subtractive process. This simplified method produces more accurate and repeatable implants with fewer process steps and defects, reducing process time and costs.
    Type: Grant
    Filed: November 6, 2015
    Date of Patent: May 23, 2017
    Assignee: Titan Spine, LLC
    Inventors: Chad J. Patterson, Mark E. Berg, Peter F. Ullrich, Jr.
  • Patent number: 9642721
    Abstract: A spinal implant having a top surface, a bottom surface, opposing lateral sides, and opposing anterior and posterior portions. At least one of the top surface and bottom surface has a roughened surface topography, without sharp teeth that risk damage to bone structures, adapted to grip bone through friction generated when the implant is placed between two vertebrae and to inhibit migration of the implant. At least one of the top surface and the bottom surface also includes at least one self-deploying anchor having an expulsion tab and a bone-engaging tip that causes the implant to resist expulsion once the expulsion tab is deployed.
    Type: Grant
    Filed: September 30, 2013
    Date of Patent: May 9, 2017
    Assignee: Titan Spine, LLC
    Inventors: Chad J. Patterson, Peter F. Ullrich, Jr.
  • Patent number: 9615935
    Abstract: Thermal memory springs may form arches, or have coils or spring arms and truss arms that expand from a relaxed state when the thermal memory springs warm to a temperature that is about the body temperature of a human being. The thermal memory springs may be used to expand interbody implants from a compact state into an expanded state once the implant has been inserted into the desired location within the body and the thermal memory springs that form a part of the implant warms to body temperature. Ends of the expanded thermal memory spring may contact a bone surface, thereby being an anti-expulsion edge.
    Type: Grant
    Filed: January 30, 2014
    Date of Patent: April 11, 2017
    Assignee: Titan Spine, LLC
    Inventors: Chad J. Patterson, Eric M. Gardner
  • Patent number: 9498349
    Abstract: An interbody spinal implant system includes an implant having separate, but joined top and bottom portions, a socket for receiving an expansion wedge, an expansion wedge, and an anchor pin. The anchor pin includes at least two prongs having a plurality of ridges or teeth. The top portion and the bottom portion each include a slot for receiving a prong of the anchor pin. A movable joint joins the top and bottom portions and allows the top and bottom portions to move vertically relative to each other.
    Type: Grant
    Filed: October 1, 2013
    Date of Patent: November 22, 2016
    Assignee: Titan Spine, LLC
    Inventors: Chad J. Patterson, Peter F. Ullrich, Jr.
  • Patent number: 9421053
    Abstract: A system for anchoring implants to bones comprises a screw and fixation collar that when connected together inhibit axial movement of the screw and that when connected to an implant with a compatibly shaped aperture inhibit the screw's ability to back out from the bone and back out from the implant. The fixation collar includes a substantially C-shaped configuration partially surrounding a void, with first and second ends defining a gap that is slightly narrower in width than the diameter of the screw and being partially flexible to allow compression and expansion of the fixation collar to snap fit the collar around the screw.
    Type: Grant
    Filed: May 8, 2014
    Date of Patent: August 23, 2016
    Assignee: Titan Spine, LLC
    Inventors: Eric Kennedy, Chad J. Patterson, Carmie A. Thompson, III
  • Patent number: 9327051
    Abstract: An interbody spinal implant, such as a solid-body or composite implant. The implant has at least one integration surface with a roughened surface topography including a repeating pattern, without sharp teeth that risk damage to bone structures, adapted to grip bone through friction generated when the implant is placed between two vertebral endplates and to inhibit migration of the implant. The repeating pattern is formed of at least three at least partially overlapping repeating patterns. The repeating patterns may radiate at a fixed distance from at least one point and may include recesses having a slope of thirty degrees or less relative to the integration surface. Also disclosed are processes of fabricating the integration surfaces.
    Type: Grant
    Filed: June 2, 2014
    Date of Patent: May 3, 2016
    Assignee: Titan Spine, LLC
    Inventors: Peter F. Ullrich, Jr., Chad J. Patterson
  • Patent number: 9314337
    Abstract: An implantable device for treating disc degenerative disease and arthritis of the spine. The implant is sized for placement into an intravertebral disc space. The implant has a body with a predetermined, defined, repeating, three-dimensional pattern at least partially on at least one of its surfaces. The pattern is adapted to create a surface area of bone-contacting features that enhance in-growth and biological attachment to a biocompatible material. Also disclosed are process steps for making the implant.
    Type: Grant
    Filed: March 11, 2015
    Date of Patent: April 19, 2016
    Assignee: Titan Spine, LLC
    Inventors: Chad J. Patterson, Jennifer M. Schneider, Peter F. Ullrich, Jr., Mark E. Berg
  • Publication number: 20160058574
    Abstract: A method of producing an interbody spinal implant. The method includes the steps of obtaining a blank having a top surface, bottom surface, opposing lateral sides, and opposing anterior and posterior portions, and applying a subtractive process (e.g., masked acid etching) to the top surface, the bottom surface, or both surfaces of the blank to form a roughened surface topography. Subsequently, the blank is machined to fonn the interbody spinal implant, which includes a body having a top surface, a bottom surface, opposing lateral sides, opposing anterior and posterior portions, a substantially hollow center, and a single vertical aperture where the top surface, the bottom surface, or both surfaces of the interbody spinal implant have the roughened surface topography produced by the subtractive process. This simplified method produces more accurate and repeatable implants with fewer process steps and defects, reducing process time and costs.
    Type: Application
    Filed: November 6, 2015
    Publication date: March 3, 2016
    Inventors: Chad J. Patterson, Mark E. Berg, Peter F. Ullrich, JR.
  • Publication number: 20150359639
    Abstract: Implants for vertebral body or functional spinal unit replacement comprise a bioactive surface roughening on one or more of the anterior, posterior, and lateral surfaces of the implant. The bioactive surface includes macro-, micro-, and nano-scale structural features that contact vertebral bone that lines a specialized channel in a vertebrae, and thereby facilitate bone growth and osteointegration of the implant with the vertebral bone.
    Type: Application
    Filed: June 17, 2014
    Publication date: December 17, 2015
    Inventors: Peter F. Ullrich, JR., Chad J. Patterson, Eric Kennedy, Carmie A. Thompson, III
  • Publication number: 20150351929
    Abstract: Processes for producing interbody spinal implants having a body with a top surface, a bottom surface, opposing lateral sides, opposing anterior and posterior portions, a substantially hollow center, and a single vertical aperture; and optionally, one or two integration plates affixed to the body. The processes include applying an additive process, a subtractive process, or both processes to at least one surface of the interbody spinal implant to form a roughened surface topography having a regular repeating pattern. The roughened surface topography is specifically designed to provide certain frictional characteristics, load dispersion, and to influence the biological responses that occur during bone healing and fusion.
    Type: Application
    Filed: August 19, 2015
    Publication date: December 10, 2015
    Inventors: Peter F. Ullrich, JR., Chad J. Patterson
  • Publication number: 20150335434
    Abstract: Implants are formed from a multiple staged process that combines both additive and subtractive techniques. Additive techniques melt powders and fragments of a desired material, then successively layer the molten material into the desired implant shape, without compressing or remelting for homogenization of the layers, thereby producing an implant that is substantially free of pores and inclusions. Subtractive techniques refine implant surfaces to produce a bioactive roughened surface comprised of macro, micro, and nano structural features that facilitate bone growth and fusion.
    Type: Application
    Filed: May 22, 2015
    Publication date: November 26, 2015
    Inventors: Chad J. Patterson, Jennifer M. Schneider, Mark E. Berg
  • Publication number: 20150320466
    Abstract: A system for anchoring implants to bones comprises a screw and fixation collar that when connected together inhibit axial movement of the screw and that when connected to an implant with a compatibly shaped aperture inhibit the screw's ability to back out from the bone and back out from the implant. The fixation collar includes a substantially C-shaped configuration partially surrounding a void, with first and second ends defining a gap that is slightly narrower in width than the diameter of the screw and being partially flexible to allow compression and expansion of the fixation collar to snap fit the collar around the screw.
    Type: Application
    Filed: May 8, 2014
    Publication date: November 12, 2015
    Applicant: Titan Spine, LLC
    Inventors: Eric Kennedy, Chad J. Patterson, Carmie A. Thompson, III
  • Patent number: 9168147
    Abstract: A screw assembly and a spinal implant. The screw assembly includes a screw with a head and a shaft where a screw retention member is positioned beneath the head of the screw and substantially surrounds the shaft of the screw. The screw retention member is formed from a temperature-sensitive material. The screw retention member has a first contracted position adapted for inserting the screw through at least one hole in the spinal implant and a second expanded position adapted for retaining the screw within the at least one hole in the spinal implant. The screw retention member may be in the form of a coiled spring or a collar having a plurality of tabs.
    Type: Grant
    Filed: December 13, 2012
    Date of Patent: October 27, 2015
    Assignee: Titan Spine, LLC
    Inventors: Chad J. Patterson, Peter F. Ullrich, Jr.
  • Patent number: 9125756
    Abstract: Processes for producing interbody spinal implants having a body with a top surface, a bottom surface, opposing lateral sides, opposing anterior and posterior portions, a substantially hollow center, and a single vertical aperture; and optionally, one or two integration plates affixed to the body. The processes include applying an additive process, a subtractive process, or both processes to at least one surface of the interbody spinal implant to form a roughened surface topography having a regular repeating pattern. The roughened surface topography is specifically designed to provide certain frictional characteristics, load dispersion, and to influence the biological responses that occur during bone healing and fusion.
    Type: Grant
    Filed: August 3, 2012
    Date of Patent: September 8, 2015
    Assignee: Titan Spine, LLC
    Inventors: Peter F. Ullrich, Jr., Chad J. Patterson