Patents by Inventor Chad McCloy

Chad McCloy has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20200080449
    Abstract: An electrically-actuated camshaft phaser including an electrically-actuated lock that includes a planetary gear assembly having a camshaft ring gear configured to be connected to a camshaft, a sprocket ring gear configured to receive rotational input from a crankshaft, and one or more planet gears engaging the camshaft ring gear and the sprocket ring gear, wherein the planetary gear assembly changes the angular position of the camshaft relative to the crankshaft; an electric motor, coupled to the planetary gear assembly, and a solenoid, wherein the electric motor controls the relative angular position of the crankshaft relative to the camshaft and the solenoid selectively moves a mechanical connection into locking engagement thereby preventing relative movement between the camshaft relative to the crankshaft.
    Type: Application
    Filed: September 11, 2019
    Publication date: March 12, 2020
    Inventors: Chad McCloy, Braman Wing
  • Patent number: 10570785
    Abstract: A hydrostatic camshaft phaser system includes a hydraulically-actuated camshaft phaser with a rotor; and a stator housing that receives the rotor and includes an advancing chamber and a retarding chamber defined at least partially by the vane; and a variable displacement pump, in fluid communication with the hydraulically-actuated camshaft phaser, comprising a first chamber in fluid communication with the advancing chamber and a second chamber in fluid communication with the retarding chamber; the first chamber receives fluid from a first non-continuous groove extending along a camshaft surface or a bearing surface and the second chamber receives fluid from a second non-continuous groove extending along the camshaft surface or the bearing surface during a first portion of camshaft rotation, and the first chamber receives fluid from the second non-continuous groove and the second chamber receives fluid from the first non-continuous groove during a second portion of camshaft rotation.
    Type: Grant
    Filed: July 17, 2018
    Date of Patent: February 25, 2020
    Assignee: BORGWARNER, INC.
    Inventors: Chad McCLoy, Douglas W. Perry, Matthew N. Sherman
  • Publication number: 20200025044
    Abstract: A hydrostatic camshaft phaser system includes a hydraulically-actuated camshaft phaser with a rotor; and a stator housing that receives the rotor and includes an advancing chamber and a retarding chamber defined at least partially by the vane; and a variable displacement pump, in fluid communication with the hydraulically-actuated camshaft phaser, comprising a first chamber in fluid communication with the advancing chamber and a second chamber in fluid communication with the retarding chamber; the first chamber receives fluid from a first non-continuous groove extending along a camshaft surface or a bearing surface and the second chamber receives fluid from a second non-continuous groove extending along the camshaft surface or the bearing surface during a first portion of camshaft rotation, and the first chamber receives fluid from the second non-continuous groove and the second chamber receives fluid from the first non-continuous groove during a second portion of camshaft rotation.
    Type: Application
    Filed: July 17, 2018
    Publication date: January 23, 2020
    Inventor: Chad McCloy
  • Patent number: 10539048
    Abstract: A variable camshaft timing device that adjusts phase between a camshaft and a crankshaft includes a planetary gear assembly that changes an angular position of the camshaft relative to an angular position of the crankshaft; a sun gear configured to receive an output shaft of an electric motor that rotates at least a portion of the planetary gear assembly and controls phase adjustment between the camshaft and crankshaft by angularly displacing the camshaft with respect to the crankshaft; and a hydraulic lock (82) that releasably engages a portion of the variable camshaft timing device (10) in response to force applied by pressurized fluid thereby selectively preventing rotation of the camshaft relative to the crankshaft.
    Type: Grant
    Filed: September 20, 2017
    Date of Patent: January 21, 2020
    Assignee: BorgWarner, Inc.
    Inventors: Chad McCloy, Braman Wing
  • Patent number: 10514068
    Abstract: A variable camshaft timing device adjusts phase between a camshaft and a crankshaft and includes a first ring gear configured to connect to the camshaft and rotate about a center axis, having a plurality of radially-inwardly facing gear teeth; a second ring gear axially spaced from the first ring gear, configured to receive rotational input from the crankshaft and rotate about the center axis, having a plurality of radially-inwardly facing gear teeth; a planetary gear assembly including one or more planet gears that are configured for rotation by an electric motor and engage the first ring gear and the second ring gear through the planet gear(s); and a cushioned stop configured to transmit energy between the planetary gear assembly and a planetary gear stop attached to a sprocket or a camshaft plate.
    Type: Grant
    Filed: July 31, 2018
    Date of Patent: December 24, 2019
    Assignee: BorgWarner, Inc.
    Inventors: Chad McCloy, Daniel Brown, Shawn Blackmur
  • Patent number: 10487701
    Abstract: A switched cushion stop for a variable cam timing phaser of a variable cam timing system is disclosed. The cushion stop may be actively controlled by the spool valve or passively controlled.
    Type: Grant
    Filed: March 28, 2018
    Date of Patent: November 26, 2019
    Assignee: BorgWarner Inc.
    Inventors: Chad McCloy, Brian Kenyon
  • Publication number: 20190292953
    Abstract: A biasing assembly used with a VCT device includes a torsional biasing element that is elongated and configured to engage and receive rotational motion from one of a rotor or stator of the VCT device; a rigid element that is configured to engage the other of the rotor of the stator of the VCT device and be inserted within a cavity of a camshaft with the torsional biasing element; a receiving feature that couples the rigid element to the torsional biasing element and inhibits angular movement of the rotor and the stator away from a default angular position, wherein the torsional biasing element and the rigid element are angularly displaced from a resting position to a pre-loaded position when the torsional biasing element and the rigid element engage the rotor and the stator.
    Type: Application
    Filed: March 19, 2019
    Publication date: September 26, 2019
    Inventors: Chad MCCLOY, Joshua D. PLUMEAU
  • Publication number: 20190277167
    Abstract: Using existing phaser control valve and a solenoid to create a pumping chamber which provides enough oil pressure to disengage a locking pin at all conditions.
    Type: Application
    Filed: March 6, 2019
    Publication date: September 12, 2019
    Inventors: Braman WING, Mark M. WIGSTEN, Chad MCCLOY, Chris PLUTA, Jonas ADLER, Jason MOSS, Keith FELDT
  • Publication number: 20190242277
    Abstract: A variable camshaft timing system including a first camshaft phaser having an input that is configured to receive rotational force from a crankshaft and an output that is configured to link with a first camshaft of a concentric camshaft assembly to change the angular position of the first camshaft relative to a crankshaft; and a second camshaft phaser having an output that is configured to link with a second camshaft of the concentric camshaft assembly to change the angular position of the second camshaft relative to the crankshaft, wherein the first camshaft is concentrically positioned to the first camshaft and the first camshaft phaser is mechanically linked to the second camshaft phaser to communicate rotational force from the crankshaft to the second camshaft phaser through the first camshaft phaser and the mechanical link.
    Type: Application
    Filed: January 31, 2019
    Publication date: August 8, 2019
    Inventors: Chad MCCLOY, Xiaoyu LU
  • Patent number: 10352419
    Abstract: A split ring planetary drive with at least one travel end stop received in at least one pocket of a first ring gear. The travel end stop is moveable between a first stop position in which as the planetary drive rotates in a direction the travel end stop engages the stop on the planet carrier, preventing further rotation of the split ring planetary drive in the direction, and a second position in which the travel end stop does not engage the stop on the planet carrier. The travel end stop may be a deadbolt, a snap ring or pivoting pawl.
    Type: Grant
    Filed: June 28, 2017
    Date of Patent: July 16, 2019
    Assignee: BorgWarner Inc.
    Inventors: Daniel Brown, Chad McCloy
  • Patent number: 10273833
    Abstract: A phaser with a rotor assembly having a pattern on an inner diameter that acts as a sealing land or divider between the advance supply port and the retard supply port. This pattern allows the advance supply ports and the retard supply ports to be on the same plane, allowing the overall axial length of the rotor to be shorter. The pattern is preferably formed onto the inner diameter of the rotor through net forming.
    Type: Grant
    Filed: June 23, 2016
    Date of Patent: April 30, 2019
    Assignee: BorgWarner Inc.
    Inventor: Chad McCloy
  • Publication number: 20190107016
    Abstract: An electric phaser for dynamically adjusting a rotational relationship of a camshaft with respect to an engine crankshaft of an internal combustion engine includes an electric motor and a tapered roller drive. The tapered roller drive includes a sun, rollers, a carrier, at least one ring, and at least one load generator providing an axial load. The rollers are maintained in rolling engagement with the sun and the ring without the use of teeth. In some embodiments, the tapered roller drive is based on a fixed-sun design. In other embodiments, the tapered roller drive is based on a split ring design.
    Type: Application
    Filed: December 6, 2018
    Publication date: April 11, 2019
    Inventor: Chad McCloy
  • Publication number: 20190085734
    Abstract: A variable camshaft timing device that adjusts phase between a camshaft and a crankshaft includes a planetary gear assembly that changes an angular position of the camshaft relative to an angular position of the crankshaft; a sun gear configured to receive an output shaft of an electric motor that rotates at least a portion of the planetary gear assembly and controls phase adjustment between the camshaft and crankshaft by angularly displacing the camshaft with respect to the crankshaft; and a hydraulic lock (82) that releasably engages a portion of the variable camshaft timing device (10) in response to force applied by pressurized fluid thereby selectively preventing rotation of the camshaft relative to the crankshaft.
    Type: Application
    Filed: September 20, 2017
    Publication date: March 21, 2019
    Inventors: Chad McCloy, Braman Wing
  • Patent number: 10233999
    Abstract: An electric phaser dynamically adjusting the rotational relationship of a camshaft of an internal combustion engine with respect to an engine crankshaft includes an electric motor and a planetary drive. In some embodiments, the planetary drive includes a sun gear, planet gears, a sprocket ring gear driven by the engine crankshaft, a camshaft ring gear rotating with the camshaft, a carrier, a lever arm, and a load generator. The lever arm is rotatably attached to at least one planet gear and pivotably attached to the carrier at a pivot point on the carrier located off-axis from the sun axis. The load generator is coupled to the carrier and applies a torque load to the lever arm to reduce backlash in the split ring planetary drive. The difference between the number of camshaft ring gear teeth and sprocket ring gear teeth is a multiple of the number of planet gears.
    Type: Grant
    Filed: April 27, 2016
    Date of Patent: March 19, 2019
    Assignee: BorgWarner, Inc.
    Inventors: Chad McCloy, Michael Close
  • Publication number: 20190032722
    Abstract: A variable camshaft timing device adjusts phase between a camshaft and a crankshaft and includes a first ring gear configured to connect to the camshaft and rotate about a center axis, having a plurality of radially-inwardly facing gear teeth; a second ring gear axially spaced from the first ring gear, configured to receive rotational input from the crankshaft and rotate about the center axis, having a plurality of radially-inwardly facing gear teeth; a planetary gear assembly including one or more planet gears that are configured for rotation by an electric motor and engage the first ring gear and the second ring gear through the planet gear(s); and a cushioned stop configured to transmit energy between the planetary gear assembly and a planetary gear stop attached to a sprocket or a camshaft plate.
    Type: Application
    Filed: July 31, 2018
    Publication date: January 31, 2019
    Inventors: Chad MCCLOY, Daniel BROWN, Shawn BLACKMUR
  • Patent number: 10184360
    Abstract: A pulley for phaser including a toothed outer circumference for accepting a drive force; an inner circumference with at least a first set of lands extending towards a center of the pulley and spaced apart along the inner circumference of the pulley; and an axial retaining feature on the first set of lands for interaction with a corresponding retaining feature of a housing press fit within the inner circumference with the pulley, axially retaining the housing within the pulley.
    Type: Grant
    Filed: February 16, 2017
    Date of Patent: January 22, 2019
    Assignee: BorgWarner Inc.
    Inventors: Marco Caputo, Brian Kenyon, Chad McCloy, Chris Thomas
  • Patent number: 10180088
    Abstract: An electric phaser for dynamically adjusting a rotational relationship of a camshaft with respect to an engine crankshaft of an internal combustion engine includes an electric motor and a tapered roller drive. The tapered roller drive includes a sun, rollers, a carrier, at least one ring, and at least one load generator providing an axial load. The rollers are maintained in rolling engagement with the sun and the ring without the use of teeth. In some embodiments, the tapered roller drive is based on a fixed-sun design. In other embodiments, the tapered roller drive is based on a split ring design.
    Type: Grant
    Filed: May 21, 2016
    Date of Patent: January 15, 2019
    Assignee: BorgWarner Inc.
    Inventor: Chad McCloy
  • Publication number: 20180283232
    Abstract: A switched cushion stop for a variable cam timing phaser of a variable cam timing system is disclosed. The cushion stop may be actively controlled by the spool valve or passively controlled.
    Type: Application
    Filed: March 28, 2018
    Publication date: October 4, 2018
    Inventors: Chad MCCLOY, Brian KENYON
  • Publication number: 20180230866
    Abstract: A pulley for phaser including a toothed outer circumference for accepting a drive force; an inner circumference with at least a first set of lands extending towards a center of the pulley and spaced apart along the inner circumference of the pulley; and an axial retaining feature on the first set of lands for interaction with a corresponding retaining feature of a housing press fit within the inner circumference with the pulley, axially retaining the housing within the pulley.
    Type: Application
    Filed: February 16, 2017
    Publication date: August 16, 2018
    Inventors: Marco Caputo, Brian Kenyon, Chad McCloy, Chris Thomas
  • Publication number: 20180202327
    Abstract: A continuously variable friction drive is used to phase a cam plate attached to the camshaft relative to a sprocket plate driven by the crankshaft. Discs are received within the cavity between the sprocket and cam plate. The discs are free to rotate about an axis of rotation, and is fixed relative to the cam and the sprocket, so that when the sprocket plate rotates, the cam plate is rotated by the discs in the opposite direction. The axis of rotation of the discs can be tilted by an actuator, so that the discs themselves contact the plates at different distances from their axes of rotation, which changes the speed of rotation of one plate relative to the other. When the speed of rotation of the crank and cam differ, the phase angle between the two shafts is changed.
    Type: Application
    Filed: July 7, 2016
    Publication date: July 19, 2018
    Inventor: Chad MCCLOY