Patents by Inventor Chad P. Boudreaux

Chad P. Boudreaux has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10335129
    Abstract: Various exemplary methods and devices for auto return of articulated end effectors are provided. In general, a surgical device can include an end effector configured to articulate. The device can include an actuator configured to be actuated to move the end effector from an articulated position to an unarticulated position. In at least some embodiments, the actuator can also be configured to be actuated to move the end effector from the unarticulated position to the articulated position. In at least some embodiments, the device can include the actuator and include another actuator configured to rotate the end effector about a longitudinal axis of an elongate shaft having the end effector at a distal end thereof. In at least some embodiments, the device can include the actuator and include another actuator configured to articulate the end effector from the unarticulated position to the articulated position.
    Type: Grant
    Filed: November 17, 2015
    Date of Patent: July 2, 2019
    Assignee: Ethicon LLC
    Inventor: Chad P. Boudreaux
  • Publication number: 20190192153
    Abstract: A surgical stapler for stapling the tissue of a patient is disclosed. The surgical stapler comprises a handle, a shaft extending from the handle, a plurality of staple clusters, and an end effector. The end effector comprises a tissue compression surface and an anvil movable toward the tissue compression surface during a closing stroke, an anvil closing system configured to move the anvil through the closing stroke, and a staple firing system configured to deploy a staple cluster positioned in the end effector during a staple firing stroke. The surgical stapler further comprises a tissue cutting system configured to cut the patient tissue during a tissue cutting stroke and a propulsion system configured to move the end effector relative to the patient tissue during a propulsion stroke.
    Type: Application
    Filed: December 21, 2017
    Publication date: June 27, 2019
    Inventors: Frederick E. Shelton, IV, Chad P. Boudreaux
  • Patent number: 10307204
    Abstract: Methods and devices are provided for retracting a cutting assembly in the event of a failure on a motorized electrosurgical device. For example, a surgical device is provided that includes a handle portion with an elongate shaft that has first and second jaws configured to engage tissue. The device also includes a cutting assembly configured to cut tissue engaged between the first and second jaws and a drive shaft that moves the cutting assembly. A gear box is provided in the device that is coupled to the drive shaft, and a motor is coupled to the gear box for driving the gear box. The device has a normal mode in which power can be provided to the motor to drive the gear box, and the device has a bailout mode in which the motor and gear box can be manually rotated as a unit.
    Type: Grant
    Filed: November 13, 2015
    Date of Patent: June 4, 2019
    Assignee: Ethicon LLC
    Inventors: Chad P. Boudreaux, Catherine A. Corbett, Rudolph H. Nobis, Mark D. Overmyer, Aaron C. Voegele
  • Patent number: 10292758
    Abstract: Electrosurgical instruments and associated methods are disclosed herein. Embodiments of the electrosurgical instruments can include an elongate shaft that can articulate an end effector relative to the elongate shaft, with the end effector including opposed jaws and positioned at a distal end of the elongate shaft. In addition, electrosurgical instruments are provided that include a cutting feature or knife that is coupled to the end effector and can axially translate relative to the elongate shaft. Furthermore, the knife can be rotated relative to the elongate shaft, which can cause simultaneous rotation of the end effector. Electrosurgical instruments are also provided that include an end effector including opposed jaws that are configured to rotate relative to the elongate shaft and grasp objects (i.e., via opening and closing the opposed jaws). Electrical energy can also be passed through the electrosurgical instrument for performing electrosurgical procedures.
    Type: Grant
    Filed: October 10, 2014
    Date of Patent: May 21, 2019
    Assignee: Ethicon LLC
    Inventors: Chad P. Boudreaux, Scott R. Bingham, Matthew C. Miller
  • Publication number: 20190133585
    Abstract: In one general aspect, various embodiments of the present invention can include a motorized surgical cutting and fastening instrument having a drive shaft, a motor selectively engageable with the drive shaft, and a manual return mechanism configured to operably disengage the motor from the drive shaft and retract the drive shaft. In at least one embodiment, a surgeon, or other operator of the surgical instrument, can utilize the manual return mechanism to retract the drive shaft after it has been advanced, especially when the motor, or a power source supplying the motor, has failed or is otherwise unable to provide a force sufficient to retract the drive shaft.
    Type: Application
    Filed: October 12, 2018
    Publication date: May 9, 2019
    Inventors: Bret W. Smith, Daniel J. Abbott, Richard F. Schwemberger, Frederick E. Shelton, IV, Chad P. Boudreaux, Brett E. Swensgard, Ryan J. Laurent
  • Publication number: 20190133635
    Abstract: A surgical apparatus comprises a body, an ultrasonic transducer, a shaft, an acoustic waveguide, an articulation section, an end effector, and an articulation drive assembly. The ultrasonic transducer is operable to convert electrical power into ultrasonic vibrations. The shaft couples the end effector and the body together. The acoustic waveguide is coupled with the transducer. The articulation section includes a collar that is located distal to a nodal portion of the waveguide and is operable to deflect the end effector away from the longitudinal axis. The end effector comprises an ultrasonic blade in acoustic communication with the ultrasonic transducer. The articulation drive assembly is operable to drive articulation of the articulation section. The articulation drive assembly comprises at least one translating articulation driver coupled with the collar. The ultrasonic blade is operable to deliver ultrasonic vibrations to tissue even when the articulation section is in an articulated state.
    Type: Application
    Filed: November 16, 2018
    Publication date: May 9, 2019
    Inventors: Foster B. Stulen, David A. Monroe, William B. Weisenburgh, II, Richard C. Smith, Ashvani K. Madan, Craig T. Davis, Barry C. Worrell, Benjamin D. Dickerson, Chad P. Boudreaux, Geoffrey S. Strobl, Thomas C. Gallmeyer, Amy L. Benchek, Tylor C. Muhlenkamp, Sean P. Conlon, John A. Hibner
  • Publication number: 20190105067
    Abstract: In various embodiments, a surgical instrument is disclosed. The surgical instrument comprises a handle assembly having a closure trigger, a closure actuator coupled to the closure trigger at a first pivot, and a closure spring. The closure actuator moves proximally on a longitudinal axis in response to actuation of the closure trigger. The closure spring applies a force vector to the closure spring tangential to the longitudinal axis. A shaft assembly is coupled to the handle assembly. An end effector is coupled to a distal end of the shaft assembly. The end effector comprises a jaw assembly comprising a first jaw member and a second jaw member. The first jaw member is pivotally moveable with respect to the second jaw member. At least one of the first and second jaw members are operatively coupled to the closure actuator.
    Type: Application
    Filed: October 5, 2018
    Publication date: April 11, 2019
    Inventors: Chad P. Boudreaux, Catherine A. Corbett, Gregory A. Trees, Scott R. Bingham
  • Publication number: 20190099209
    Abstract: An end effector of an electrosurgical device may include a fluid discharge port, a fluid aspiration port, and at least two electrodes, in which the electrodes are disposed on a surface of a body of the end effector. The end effector body may include channels fluidically coupled to the fluid discharge port. The end effector body may also include channels to receive the electrodes. The electrodes may be helically wound about the end effector body. The electrodes may interdigitate. An electrosurgical device may include the end effector which is fluidically, mechanically, and electrically coupled to a handle assembly by a shaft assembly. The shaft assembly may be bendable and assume a bent configuration upon the application of a force orthogonal to a longitudinal axis of the shaft assembly. The shaft assembly may retain the bent configuration until the application of a countering force.
    Type: Application
    Filed: September 29, 2017
    Publication date: April 4, 2019
    Inventors: David A. Witt, David C. Yates, Jeffrey D. Messerly, Meghan R. Tighe, Monica L. Rivard, Chad P. Boudreaux, Cory G. Kimball, Frederick E. Shelton, IV
  • Patent number: 10245095
    Abstract: An electrosurgical instrument includes an end effector comprising two movable jaws for grasping tissue therebetween. The jaws connect to an electrosurgical energy source to deliver energy through tissue between the jaws to effect a seal. The jaws include a knife channel to reciprocate a knife therealong for severing tissue held between the jaws. A two-stage articulation joint is coupled to the end effector and to articulation bands configured to articulate the end effector. The two-stage articulation joint includes an outer cut metal tube comprising a plurality of sections and a solid but flexible inner core positioned within the outer cut metal tube. The electrosurgical instrument also may include a rotatable closure ring and a closure link operatively coupled to the rotatable closure ring, a rotatable coupling joint coupled to the articulation section, and/or a hollow flexible tube coupled to the knife and an active rod extending longitudinally therethrough.
    Type: Grant
    Filed: February 6, 2015
    Date of Patent: April 2, 2019
    Assignee: Ethicon LLC
    Inventor: Chad P. Boudreaux
  • Publication number: 20190090896
    Abstract: Methods and devices are provided for preventing binding between components of a drive assembly of a surgical device. In an exemplary embodiment, a surgical device is provided having a ball-and-socket joint that allows bending of various drive shafts relative to the handle without causing movement of a drive rack disposed within the handle. Since the drive rack does not move in response to bending of the shaft, the drive gear and rack will remain aligned thus preventing jamming of the device.
    Type: Application
    Filed: November 21, 2018
    Publication date: March 28, 2019
    Applicant: Ethicon LLC
    Inventor: Chad P. Boudreaux
  • Publication number: 20190076159
    Abstract: Various exemplary methods and devices for actuating surgical instruments are provided. In general, a surgical device can include one or more actuation shafts configured to facilitate actuation of the device. In an exemplary embodiment, the device can include four actuation shafts, two actuation shafts to facilitate articulation of the device, one actuation shaft to facilitate opening and closing of jaws at a distal end of the device, and one actuation shaft to facilitate moving a cutting element of the device. In an exemplary embodiment, each of the one or more actuation shafts can include a distal elongate member and a proximal elongate member having a proximal end attached to a distal end of the distal elongate member. The proximal elongate member can be rigid, and the distal elongate member can be flexible.
    Type: Application
    Filed: November 9, 2018
    Publication date: March 14, 2019
    Inventors: Chad P. Boudreaux, Jason R. Lesko, Eric N. Johnson, Kevin M. Fiebig, Carl J. Draginoff, JR., Scott B. Killinger, Kris E. Kallenberger, Barry C. Worrell
  • Publication number: 20190059984
    Abstract: An apparatus includes a body, a shaft assembly, an end effector, and an articulation section. The articulation section is longitudinally interposed between a distal end of the shaft assembly and a proximal end of the end effector. The articulation section is configured to flex to thereby provide deflection of the end effector away from the longitudinal axis of the shaft assembly. The articulation section includes a first frame member, a second frame member, and a sleeve. The proximal end of the second frame member is proximal to the proximal end of the first frame member. The sleeve is disposed about the first and second frame members.
    Type: Application
    Filed: August 25, 2017
    Publication date: February 28, 2019
    Inventors: Candice Otrembiak, Chad P. Boudreaux, Barry C. Worrell, Nathan Cummings, Kris E. Kallenberger, Michael R. Lamping
  • Patent number: 10201365
    Abstract: Various embodiments described herein are directed to surgical instruments with visual feedback. In one embodiment, a surgical instrument with visual feedback comprises an end effector. The end effector has a first jaw member and a second jaw member. At least one sensor is coupled to the end effector. The at least one sensor is configured convert at least one state of the end effector to a feedback signal. The feedback signal is corresponding to the at least one state of the end effector. The feedback signal may be transmitted to a display to render a visual representation of the at least one state of the end effector. The surgical instrument may further comprise an instrument mounting portion to mount to a robotic surgical system. The instrument mounting portion comprises an interface to mechanically and electrically interface to the surgical instrument.
    Type: Grant
    Filed: October 22, 2012
    Date of Patent: February 12, 2019
    Assignee: Ethicon LLC
    Inventors: Chad P. Boudreaux, Gregory W. Johnson, Kristen T. Shoger, Nicholas G. Molitor, Randolph Stewart, Gregory A. Trees, David K. Norvell, Michael J. Andreyko, Shawn C. Snyder, Jonathan T. Batross, Megan A. O'Connor
  • Patent number: 10194976
    Abstract: A surgical instrument is disclosed. The surgical instrument has a handle assembly. The handle assembly has a trigger operatively coupled to a firing plate, an energy button configured to deliver energy to at least one electrode, a lockout element operatively coupled to the energy button, the lockout element configured to prevent operation of the firing plate, and a lockout disabling mechanism configured to disable the lockout element, the lockout disabling mechanism operable between a first position and a second position. When the lockout disabling mechanism is located in the first position, the lockout element is enabled and can be unlocked by the energy button, and wherein when the lockout disabling mechanism is in the second position, the lockout element is disabled.
    Type: Grant
    Filed: August 25, 2014
    Date of Patent: February 5, 2019
    Assignee: Ethicon LLC
    Inventor: Chad P. Boudreaux
  • Publication number: 20190029707
    Abstract: An ultrasonic instrument includes a housing, an ultrasonic transducer support by the housing, and an integrated usage indicator. The housing is configured to removably connect to a shaft assembly. The ultrasonic transducer is configured to be acoustically connected to a waveguide and operated a predetermined number of use cycles. The integrated usage indicator is operatively connected to the housing and includes a used state indicator. The used state indicator is configured to indicate to a clinician in a used state when the ultrasonic transducer has been operated at least the predetermined number of use cycles for limiting usage of the ultrasonic transducer to the predetermined number of use cycles.
    Type: Application
    Filed: July 31, 2017
    Publication date: January 31, 2019
    Inventors: Ryan M. Asher, Brian D. Black, Chad P. Boudreaux, Nathan Cummings, William D. Dannaher, Craig T. Davis, Glenn W. Ellison, Frederick L. Estera, Jacob S. Gee, Geni Giannotti, Timothy S. Holland, Kevin L. Houser, Gregory W. Johnson, Amy M. Krumm, Jason R. Lesko, Stephen M. Leuck, Ion V. Nicolaescu, Candice Otrembiak, Amelia A. Pierce, Eric Roberson, Foster B. Stulen, Shan Wan
  • Publication number: 20190021752
    Abstract: Disclosed is a surgical instrument that includes a rotatable shaft having an articulation section and an ultrasonic waveguide disposed within the shaft. The ultrasonic waveguide is configured to articulate at the articulation section. The ultrasonic waveguide is disposed within the shaft. A rotatable clamp arm is located distal of the articulation section of the rotatable shaft. The rotatable clamp arm is configured to rotate independently of the rotatable shaft distal of the articulation section.
    Type: Application
    Filed: July 19, 2017
    Publication date: January 24, 2019
    Inventor: Chad P. Boudreaux
  • Publication number: 20190021756
    Abstract: Disclosed is a surgical instrument that includes a rotatable shaft having an articulation section and an ultrasonic waveguide disposed within the shaft. The ultrasonic waveguide is configured to articulate at the articulation section. The ultrasonic waveguide is disposed within the shaft. A rotatable clamp arm is located distal of the articulation section of the rotatable shaft. The rotatable clamp arm is configured to rotate independently of the rotatable shaft distal of the articulation section.
    Type: Application
    Filed: May 31, 2018
    Publication date: January 24, 2019
    Inventor: Chad P. Boudreaux
  • Publication number: 20190008547
    Abstract: An ultrasonic surgical instrument includes a body, an ultrasonic transducer rotatably supported within the body and having a threaded distal end, a shaft extending from the body, a waveguide extending through the shaft and having a threaded proximal end configured to threadedly engage the threaded distal end to define a threaded coupling, and an end effector at a distal end of the shaft. An integrated torque wrench mechanism is arranged within the body and includes a first torque wrench member rotationally coupled with a proximal end of the transducer, and a second torque wrench member arranged proximally of the first torque wrench member. The torque wrench members are configured to selectively couple together and frictionally engage one another to facilitate application of a predetermined maximum torque to the threaded coupling. The torque wrench members are configured to automatically decouple upon application of the predetermined maximum torque to the threaded coupling.
    Type: Application
    Filed: July 10, 2017
    Publication date: January 10, 2019
    Inventors: Mark E. Tebbe, Ion V. Nicolaescu, Tony C. Siebel, Chad P. Boudreaux
  • Patent number: 10172636
    Abstract: A surgical apparatus comprises a body, an ultrasonic transducer, a shaft, an acoustic waveguide, an articulation section, an end effector, and an articulation drive assembly. The ultrasonic transducer is operable to convert electrical power into ultrasonic vibrations. The shaft couples the end effector and the body together. The acoustic waveguide is coupled with the transducer. The articulation section includes a collar that is located distal to a nodal portion of the waveguide and is operable to deflect the end effector away from the longitudinal axis. The end effector comprises an ultrasonic blade in acoustic communication with the ultrasonic transducer. The articulation drive assembly is operable to drive articulation of the articulation section. The articulation drive assembly comprises at least one translating articulation driver coupled with the collar. The ultrasonic blade is operable to deliver ultrasonic vibrations to tissue even when the articulation section is in an articulated state.
    Type: Grant
    Filed: September 17, 2013
    Date of Patent: January 8, 2019
    Assignee: Ethicon LLC
    Inventors: Foster B. Stulen, David A. Monroe, William B. Weisenburgh, II, Richard C. Smith, Ashvani K. Madan, Craig T. Davis, Barry C. Worrell, Benjamin D. Dickerson, Chad P. Boudreaux, Thomas C. Gallmeyer, Amy L. Benchek, Tylor C. Muhlenkamp, Sean P. Conlon, John A. Hibner
  • Patent number: 10172669
    Abstract: A surgical instrument can comprise a lock movable between a locked position and an unlocked position, wherein the lock can be engaged with a drive shaft in order to prevent the drive shaft from being advanced when the lock is in its locked position. The surgical instrument can further comprise an electrical input and, in addition, a switch movable between an unactuated position and an actuated position, wherein the electrical input is electrically disconnected from an electrode when the switch is in its unactuated position, wherein the switch is configured to electrically couple the electrical input and the electrode when the switch is in its actuated position, and wherein the switch and the lock are operably coupled such that the movement of the switch from its unactuated position to its actuated position moves the lock from its locked position to its unlocked position.
    Type: Grant
    Filed: October 9, 2009
    Date of Patent: January 8, 2019
    Assignee: Ethicon LLC
    Inventors: Kevin D. Felder, Chad P. Boudreaux, Michael J. Andreyko