Abstract: A system for supplying power to one or more electrical loads in a vehicle includes a conversion system connected to a battery system, the battery system configured to provide a voltage to a propulsion system of the vehicle via a propulsion bus, the conversion system including a conversion device and a pre-charge circuit selectively connected to the propulsion bus by a first switch, the conversion system selectively connected to the one or more electrical loads. The system also includes a controller configured to operate the conversion system to electrically connect the conversion device and the pre-charge circuit to the battery system and the one or more electrical loads, the controller configured to adjust a battery system voltage from the battery system to a load voltage of the one or more electrical loads based on a mismatch between the battery system voltage and the load voltage.

Abstract: A system in a vehicle includes a first fuse connected between a power source and a load. The first fuse is an electronic fuse (eFuse) to disconnect the load from the power source via the first fuse based on opening a first fuse switch. The system also includes a second fuse connected between the power source and the load via a second fuse switch. The first fuse and the second fuse are part of a cluster of fuses. A controller opens the first fuse switch and keeps the second fuse switch closed based on the vehicle entering a key-off mode in which the vehicle is turned off.

Abstract: A vehicle, wakeup circuit and method of operating the vehicle. The vehicle includes a high voltage bus. The wakeup circuit includes an enable circuit electrically isolated from a high voltage bus. A key-on signal is received at the enable circuit. A wakeup signal is generated at the enable circuit in response to the key-on signal. An electrical load is activated in response to the wakeup signal.

Abstract: A power supply system for a vehicle is provided. The power supply system includes a high-voltage battery pack having a plurality of batteries, a primary isolated converter connected to the high-voltage battery pack, and a plurality of distributed isolated converters, each of the plurality of distributed isolated converters being connected to one of the plurality of batteries. Each of the distributed isolated converters includes a primary stage configured to receive power from one of the plurality of batteries and an isolated stage configured to provide power to a low-voltage bus. The bias signals configured to control the operation of each of the plurality of distributed isolated converters are powered by the connected one of the plurality of batteries and activated based on an enable signal provided by the primary isolated converter.

Abstract: Fuse configurations for a distributed power architecture of a vehicle is provided. The distributed power architecture includes a high-voltage battery pack having a plurality of batteries and a plurality of converters, each of the plurality of converters being configured to receive high-voltage power from one of the plurality of batteries and to provide low-voltage power to a low-voltage bus. The distributed power architecture also includes a plurality of fuses disposed on one or more of an input side and an output side of each of the plurality of converters and a vehicle controller with at least one communication link to each of the plurality of power converters. Each of the plurality of fuses are configured to selectively prevent current flow through one of the plurality of converters.

Abstract: A choke device for an electric machine system is provided. The choke device includes a common-mode choke including a magnetic core configured in cross-section as a geometric shape including a hollow center. The choke device further includes a plurality of electric transmission lines configured for transmitting electrical energy in alternating current, wherein the plurality of electric transmission lines is routed through the hollow center. The geometric shape includes a number of sides based upon a number of the electric transmission lines present and is configured for minimizing or reducing an overall flux length of the magnetic core.

Abstract: An electric vehicle includes a drive system which operates a method of transferring power between the vehicle and an external power grid. The drive system includes a battery, a rectifier, and a processor. The processor is configured to connect the rectifier between an alternating current (AC) port of an outlet of an external power grid and the battery, the rectifier configured to convert between an AC power at the AC port on a grid side of the rectifier and a direct current (DC) power at a vehicle side of the rectifier in order to transfer power bi-directionally between the external power grid and the battery.

Abstract: An electric machine includes: a first stator winding including first and second stator winding portions; a second stator winding including third and fourth stator winding portions; a third stator winding including fifth and sixth stator winding portions, where inputs of the stator windings are configured to be connected to phases, respectively, of an inverter; and switches connected between the stator winding portions and outputs of a power source.

Abstract: A smart energy center for a vehicle is provided. The smart energy center includes a buck convertor configured to provide power to a first load that has a substantially constant resistance level and a boost converter configured to provide power to a second load that requires a minimum voltage level and substantially constant power level. The smart energy center also includes a buck-boost converter configured to provide power to a third load that requires a voltage level within a threshold range and an electronic fuse configured to provide power to a fourth load. The smart energy center further includes a controller configured to operate the buck convertor, the boost converter, the buck-boost converter, and the electronic fuse.

Abstract: A vehicle, an electrical system of the vehicle and a method of operating the vehicle. The electrical system includes a battery, an electrical load that draws power from the battery, a switch between the battery and the electrical load, and a processor. The processor is configured to measure a power drawn from the battery by the electrical load and open the switch to disconnect the battery from the electrical load when the power drawn by the electrical load matches a selected criterion.

Abstract: A battery system for an electric vehicle includes at least one battery cell configured to store charge for powering an electric vehicle, a high voltage bus electrically coupled with the at least one battery, a DC-DC converter electrically coupled with the battery cell, a low voltage bus electrically connected between the DC-DC converter and at least one vehicle electrical component, and a cell monitor electrically coupled with the at least one battery cell and the DC-DC converter, wherein the cell monitor includes a current sensor configured to detect a current from the at least one battery cell to the DC-DC converter. The cell monitor includes a controller configured to estimate a state of charge of the at least one battery cell according to the current detected by the current sensor, and adjust switching operation of the DC-DC converter according to the current detected by the current sensor.

Abstract: An energy storage system includes a plurality of batteries coupled in series, a plurality of first isolated DC-DC power converters each having first and second sides, a DC bus coupled to the second sides of the plurality of first isolated DC-DC power converters, and a second isolated DC-DC power converter coupled in parallel with the plurality of first isolated DC-DC power converters. Each of the first sides of the plurality of first isolated DC-DC power converters is coupled to at least one of the batteries. The second isolated DC-DC power converter includes a first side coupled to the plurality of batteries and a second side coupled to the DC bus. The second isolated DC-DC power converter is configured to mitigate a transient load condition on the DC bus.

Abstract: A vehicle, slew rate control circuit and method of operating an electric motor of a vehicle. The slew rate control circuit is between a gate driver of the vehicle and an inverter of the vehicle. The slew rate control circuit includes a first branch between the gate driver and the inverter, wherein the inverter provides an electrical signal output to an electric motor of the vehicle, and a second branch between the gate driver and the inverter in parallel with the first branch, wherein current flows through the first branch during a first time period and through the second branch during a second time period, wherein the flow of the current controls a slew rate of the electrical signal output by the inverter to the electric motor.

Abstract: An energy storage system includes a plurality of batteries coupled in series, a plurality of DC-DC power converters each having first and second sides, a DC bus coupled to the second sides of the DC-DC power converters, and at least one controller coupled to at least one DC-DC power converter. Each of the DC-DC power converters is configured to operate in a plurality of operating modes. The at least one controller configured to receive a plurality of operating characteristics of the at least one DC-DC power converter and a plurality of setpoints, select an operating mode of the plurality of operating modes for the at least one DC-DC power converter, and control the at least one DC-DC power converter to operate in the selected operating mode based on at least one of the operating characteristics and at least one of the setpoints.

Abstract: A battery system for a vehicle includes multiple battery cells each configured to store charge for powering an electric vehicle, a high voltage bus electrically coupled with the multiple battery cells to provide power to an electric motor, and multiple cell monitoring modules each coupled with a corresponding one of the multiple battery cells, each cell monitoring module including a controller configured to monitor operation parameters of the corresponding one of the multiple battery cells. The system includes multiple DC-DC converters in a converter housing, each DC-DC converter electrically coupled with a corresponding one of the multiple battery cells outside of the converter housing, and a low voltage bus electrically connected between the multiple DC-DC converters in the converter housing and at least one vehicle electrical component outside of the converter housing. The low voltage bus is configured to provide low voltage power to at least one vehicle electrical component.

Abstract: An electrical system can include a rechargeable energy storage system (RESS) and a direct current to direct current (DC-DC) converter. The DC-DC converter is connected to the RESS and configured to connect to a DC charging station. The DC-DC converter is configured to selectively connect the RESS to the DC charging station such that a charging current is selectively provided to the RESS during a recharging operation.

Abstract: A charging system includes a scalable power source for powering a motor of a vehicle and telematics and battery management modules. The scalable power source includes: N battery packs, where N is an integer greater than or equal to 3; and multiple switches connected to the N battery packs including N?1 switches for serially connecting the N battery packs between supply and return lines and a multiple of N switches for parallel connecting the N battery packs to the supply and return lines. The telematics module requests capability of a charging station and receives a response signal from a device indicating the capability of the charging station. The battery management module: based on the capability of the charging station, selects one of the available arrangements in which to connect the N battery packs, sets states of the multiple switches; and then charges the N battery packs based on the states.

Abstract: Systems and methods are provided for vehicular computation management. The system includes, onboard a vehicle, electric control units (ECUs), a battery, a communication system, and a controller. The controller is configured to monitor energy consumption, operate the vehicle as a computational hub when the energy consumption is less than a threshold, including providing computational resources to an external node, determine whether the vehicle has excess energy and computational capacity when the energy consumption is equal to or greater than the threshold, including determining a usage of each of the ECUs and determining an energy consumption of tasks executing thereon, and operate the vehicle as a hybrid computational hub when the vehicle has excess energy and computational capacity, including providing excess computational capacity of the ECUs to the external node.

Abstract: Aspects of the disclosure include a power module having enhanced thermal management. An exemplary power module can include a direct bond copper (DBC) substrate having a top copper layer, a bottom copper layer, and a dielectric layer between the top copper layer and the bottom copper layer. The power module includes a thin-film thermoelectric cooler (TFTEC) having a thermoelectric film positioned between a top insulator and a bottom insulator. One or more dies are positioned over the DBC substrate and the TFTEC and a controller is configured to adjust a thermoelectric device current of the TFTEC responsive to a temperature of the one or more dies.

Abstract: An electrified vehicle may include a plurality of electric drive units, a plurality of battery packs, a plurality of charge ports and a plurality of controllable switches. The switches may be controlled to flexibly configure power transfer into and out of the vehicle through one or more charge ports affecting one or more battery packs in parallel or individually passively or actively through inverter integrated converter charge transfer.