Abstract: In one exemplary embodiment, a system in a vehicle includes two or more battery packs. Each of the two or more battery packs corresponds with a battery monitoring system (BMS) that monitors a charge and voltage of the battery pack. The system also includes three or more switches coupled to the two or more battery packs and a vehicle controller to control the three or more switches for operation in multiple modes. In one of the multiple modes, the three or more switches are controlled by the vehicle controller to charge only one of the two or more battery packs with a charger external to the vehicle to equalize the voltage among the two or more battery packs.

Abstract: A power conversion device includes an inverter configured to receive direct current (DC) power and convert the DC power to alternating current (AC) power, at least one capacitor having a first capacitance, and a busbar assembly electrically connected to the inverter and configured to electrically connect the inverter to a power source. The busbar assembly includes a positive busbar and a negative busbar, and a first capacitor layer disposed between the positive busbar and the negative busbar. The first capacitor layer is configured provide an amount of capacitance in addition to the first capacitance.

Abstract: A vehicle, suspension system of the vehicle and method of operating the suspension system is disclosed. The suspension system includes a rotary motor, a rectifier circuit and a logic circuit. The rotary motor is configured to generate a current based on a direction of rotation of the rotary motor. The rectifier circuit is configured to applying a damping force against the rotation at the rotary motor based on an impedance. The logic circuit changes the impedance of the rectifier circuit based on the direction of rotation of the rotary motor.

Abstract: A slew rate controllable system for powering an electric machine. The system may include a plurality of power transistors operable for converting a direct current (DC) input into an alternating current (AC) output suitable for electrically powering the electric machine. The system may further include a gate drive system operable for controlling a slew rate associated with transitioning the power transistors between the opened and closed states.

Abstract: A vehicle, suspension system and method of dampening a force on the suspension system is disclosed. The suspension system includes a damper having a first damping element and a second damping element configured to rotate relative to each other in response to a force received at the suspension system. The second damping element induces an eddy current in the first damping element during relative rotation. A feature of one at least one of the first damping element and the second damping element provides a first electrical resistance to the eddy current during relative rotation in a first direction and a second electrical resistance to the eddy current during relative rotation in a second direction. The first electrical resistance generates a first damping force and the second electrical resistance generates a second damping force.

Abstract: An electric propulsion system includes a rotary electric machine having an output member, a rechargeable energy storage system (“RESS”) connected to the electric machine, a user interface device, and a controller. The RESS includes multiple battery modules and a switching circuit, the latter being configured, in response to electronic switching control signals, to connect the battery modules in a parallel-connected configuration or a series-connected configuration, as a selected battery configuration. The user interface device receives an operator-requested drive mode request as an electrical signal indicative of a desired drive mode of the electric propulsion system.

Abstract: An electronic solid-state switch assembly includes a base plate and a heat exchanger; an electrically insulating layer and a direct bonded substrate affixed to the base plate; a first terminal and a second terminal; a plurality of power transistors; a plurality of gate drivers; a communication interface, a current sensor, and a snubber circuit; and a controller. The plurality of gate drivers are operatively coupled to the plurality of power transistors. The plurality of power transistors are arranged in parallel on the direct bonded substrate between the first terminal and the second terminal. The plurality of power transistors are electrically connected to the first terminal and to the second terminal. The controller is in communication with the plurality of gate drivers, the current sensor, and the communication interface. The controller is configured to control, via the plurality of gate drivers, the plurality of power transistors.

Abstract: A rechargeable energy storage system may include a series arrangement of a plurality of batteries coupled to a first DC bus at a first DC voltage. A DC to DC converter may include a multi-input DC input stage coupled to a multi-output DC output stage. The multi-input DC input stage may include multiple distributed DC inputs, each distributed DC input being coupled to a respective one of the plurality of batteries. The multi-output DC output stage may include multiple aggregated DC outputs. At least one controllable switch may couple one or more of the multiple aggregated DC outputs to one or more other DC buses.

Abstract: A power control system includes a battery system and a DC-DC converter with first, second, third, and fourth power switches. A second terminal of the first power switch is connected to a first terminal of the second power switch. A second terminal of the third power switch is connected to a first terminal of the fourth power switch. A first inductor includes a first terminal connected to the second terminal of the first power switch and the first terminal of the second power switch and a second terminal connected to the second terminal of the third power switch and the first terminal of the fourth power switch. A first bypass switch is connected in parallel to the first power switch. A second bypass switch is connected in parallel to the third power switch.

Abstract: A detection system for a capacitor of a power inverter of an electric vehicle includes a protection circuit including a current sensor and a power switch having a first terminal in communication with a battery system of the electric vehicle. The protection circuit is configured to selectively generate a pulse and to sense a measured current flowing through the power switch. A voltage sensor configured to sense a measured voltage across the capacitor. A controller in communication with the voltage sensor and the protection circuit is configured to estimate a capacitance value of the capacitor based on the measured current and the measured voltage.

Abstract: A device for thermal control of a battery system includes a heating control module electrically connected to the battery system and a conversion device configured to control power output from the battery system. The heating control module is configured to measure a current through the conversion device, the measured current provided by the battery system of a vehicle during vehicle operation or provided by an energy source during vehicle charging. The heating control module is also configured to control the conversion device to generate an alternating current (AC) heating current using the measured current, and apply the AC heating current to the battery system to heat the battery system to a desired temperature.

Abstract: A power control system includes a power inverter comprising a first side, a second side, and a plurality of power switches. The second side is configured to connect to an electric machine. A solid state fuse includes a power switch including a first terminal in communication with the first terminal of a rechargeable energy storage system (RESS) of the electric vehicle and a second terminal in communication with the first side of the power inverter. A DC-DC converter is configured to convert a first voltage output by the RESS of the electric vehicle to a second voltage. One or more sensors configured to sense one or more operating parameters of the RESS. A fuse controller is configured to receive power from the DC-DC converter, to communicate with the one or more sensors and to cause the power switch to selectively change state in response to changes in the one or more operating parameters.

Abstract: A rechargeable energy storage system may include a series arrangement of a plurality of batteries coupled to a first DC bus at a first DC voltage. A DC to DC converter may include a multi-input DC input stage coupled to a multi-output DC output stage. The multi-input DC input stage may include multiple distributed DC inputs, each distributed DC input being coupled to a respective one of the plurality of batteries. The multi-output DC output stage may include multiple aggregated DC outputs. At least one controllable switch may couple one or more of the multiple aggregated DC outputs to one or more other DC buses.

Abstract: A method and apparatus for electrical energy transfer between a pair of series connected batteries coupled between positive and negative DC rails of a power inverter operatively connected to a plurality of stator phase windings of a stator winding of a motor may include coupling a midpoint of the pair of series connected batteries to the stator winding of the motor, and controlling the power inverter to operate the power inverter and the stator winding as a switched-mode power converter to charge at least one of the stator phase windings from one of the pair of series connected batteries and to discharge the at least one of the stator phase windings to the other of the pair of series connected batteries.

Abstract: Examples described herein provide a method that includes determining whether a charging station for charging a battery of a vehicle is operating in a first high voltage mode or a second high voltage mode. The method further includes, responsive to determining that the charging station is operating in the first high voltage mode: enabling an electric motor and a traction power inverter of the vehicle to operate as a boost converter to boost an accessory bus voltage of the vehicle while charging in the first high voltage mode, and charging the battery of the vehicle by supplying electric power, at a first high voltage, from the charging station to the battery.

Abstract: A power control system for an electric vehicle comprises N power inverters configured to connect to a battery system of the electric vehicle. Each of the N power inverters includes a plurality of power switches, where N is an integer greater than one. The N power inverters are configured to connect to stator phase windings of N electric machines, respectively. A controller is configured to determine a switching frequency for the N electric machines and (N?1) phase offsets for (N?1) ones of the N electric machines, generate a set of pulse width modulation (PWM) switching signals at the switching frequency for a first one of the N power inverters, and output (N?1) sets of PWM switching signals to the (N?1) ones of the N electric machines based on the set of PWM switching signals and the (N?1) phase offsets.

Abstract: A system in a vehicle includes a first set of one or more windings and a second set of one or more windings electrically isolated from the first set of one or more windings. The system also includes a first inverter coupled to a battery of the vehicle and the first set of one or more windings and a second inverter electrically separated from the first inverter and coupled to the second set of one or more windings. A universal charger includes an alternative current (AC) charging port and a direct current (DC) charging port. A switch is controlled to close to connect the second inverter to the battery.

Abstract: A battery system includes a battery pack configured to be selectively connected to an output terminal of the battery system and a DCFC receptacle, a first contactor that is connected between the DCFC receptacle and a first terminal of the battery pack, and a first SSR connected in series with the first contactor between the DCFC receptacle and the first terminal of the battery pack. The first SSR has an open state where current from the DCFC receptacle to the battery pack is interrupted and a dosed state where current flows from the DCFC receptacle to the battery pack, the first SSR is configured to transition from the dosed state to the open state prior to the first contactor, and current only flows from the DCFC receptacle to the battery pack when both the first contactor and the first SSR are in the closed state.

Abstract: Electrical energy is transferred between an on-vehicle DC power source and an off-vehicle DC power source by controlling conduction of the phase legs of a power inverter to operatively configure the power inverter and the stator phase windings of a traction motor as a switched-mode power converter including the at least one phase winding and at least one switch of one of the phase legs.

Abstract: A charging system for a vehicle includes a conversion device configured to transfer an electric charge between a battery assembly of the vehicle and an energy storage system, the battery assembly having a first voltage and the energy storage system having a second voltage, the conversion device including a scalable buck-boost system having a plurality of buck-boost modules. Each buck-boost module of the plurality of buck-boost modules includes a set of switches and an inductor. The charging system also includes a controller configured to operate one or more buck-boost modules of the plurality of buck-boost modules during transfer of charge between the battery assembly and the energy storage system.