Patents by Inventor Chao-Ching Cheng

Chao-Ching Cheng has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20190341469
    Abstract: A semiconductor device and a method of manufacturing the same are disclosed. The semiconductor device includes semiconductor wires disposed over a substrate, a source/drain epitaxial layer in contact with the semiconductor wires, a gate dielectric layer disposed on and wrapping around each channel region of the semiconductor wires, a gate electrode layer disposed on the gate dielectric layer and wrapping around the each channel region, and dielectric spacers disposed in recesses formed toward the source/drain epitaxial layer.
    Type: Application
    Filed: July 15, 2019
    Publication date: November 7, 2019
    Inventors: Chao-Ching CHENG, Yu-Lin YANG, Wei-Sheng YUN, Chen-Feng HSU, Tzu-Chiang CHEN
  • Publication number: 20190279911
    Abstract: Nanowire devices and fin devices are formed in a first region and a second region of a substrate. To form the devices, alternating layers of a first material and a second material are formed, inner spacers are formed adjacent to the layers of the first material, and then the layers of the first material are removed to form nanowires without removing the layers of the first material within the second region. Gate structures of gate dielectrics and gate electrodes are formed within the first region and the second region in order to form the nanowire devices in the first region and the fin devices in the second region.
    Type: Application
    Filed: May 20, 2019
    Publication date: September 12, 2019
    Inventors: Chao-Ching Cheng, Tzu-Chiang Chen, Chen-Feng Hsu, Yu-Lin Yang, Tung Ying Lee, Chih Chieh Yeh
  • Patent number: 10403550
    Abstract: In a method, a fin structure, in which first semiconductor layers and second semiconductor layers are alternately stacked, is formed. A sacrificial gate structure is formed over the fin structure. The first semiconductor layers are etched at a source/drain region of the fin structure, which is not covered by the sacrificial gate structure, thereby forming a first source/drain space in which the second semiconductor layers are exposed. A dielectric layer is formed at the first source/drain space, thereby covering the exposed second semiconductor layers. The dielectric layer and part of the second semiconductor layers are etched, thereby forming a second source/drain space. A source/drain epitaxial layer is formed in the second source/drain space. At least one of the second semiconductor layers is in contact with the source/drain epitaxial layer, and at least one of the second semiconductor layers is separated from the source/drain epitaxial layer.
    Type: Grant
    Filed: January 31, 2018
    Date of Patent: September 3, 2019
    Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
    Inventors: Hung-Li Chiang, Chao-Ching Cheng, Chih-Liang Chen, Tzu-Chiang Chen, Ta-Pen Guo, Yu-Lin Yang, I-Sheng Chen, Szu-Wei Huang
  • Publication number: 20190259877
    Abstract: A method for forming a semiconductor structure includes receiving a substrate including a dielectric structure; forming a first recess in the substrate; forming a dielectric spacer over a sidewall of the first recess; forming a first semiconductor layer to fill the first recess; removing the dielectric structure to form a second recess over the substrate; and forming a second semiconductor layer to fill the second recess. The dielectric spacer is sandwiched between the first semiconductor layer and the second semiconductor layer.
    Type: Application
    Filed: May 6, 2019
    Publication date: August 22, 2019
    Inventors: CHAO-CHING CHENG, CHEN-FENG HSU, YU-LIN YANG, JUNG-PIAO CHIU, TZU-CHIANG CHEN
  • Patent number: 10374059
    Abstract: Structures and formation methods of a semiconductor device structure are provided. The method includes providing a substrate having a base portion and a fin portion over the base portion. The fin portion has a channel region and a source/drain region. The method also includes forming a stack structure over the fin portion. The stack structure includes first and second semiconductor layers. The method also includes forming a source/drain portion in the stack structure at the source/drain region, and removing a portion of the second semiconductor layer in the channel region in an etching process. The remaining portion of the first semiconductor layer in the channel region forms a nanowire. The method further includes forming a gate dielectric layer surrounding the nanowire, forming a high-k dielectric layer surrounding the gate dielectric layer, and forming a gate electrode surrounding the high-k dielectric layer.
    Type: Grant
    Filed: August 31, 2017
    Date of Patent: August 6, 2019
    Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
    Inventors: Chao-Ching Cheng, Wei-Sheng Yun, Shao-Ming Yu, Tsung-Lin Lee, Chih-Chieh Yeh
  • Patent number: 10361278
    Abstract: In a method of manufacturing a semiconductor device, a fin structure, in which first semiconductor layers and second semiconductor layers are alternately stacked, is formed. A sacrificial gate structure is formed over the fin structure. A source/drain region of the fin structure, which is not covered by the sacrificial gate structure, is etched, thereby forming a source/drain space. The first semiconductor layers are laterally etched through the source/drain space. A first insulating layer is formed, in the source/drain space, at least on etched first semiconductor layers. A source/drain epitaxial layer is formed in the source/drain space, thereby forming air gaps between the source/drain epitaxial layer and the first semiconductor layers.
    Type: Grant
    Filed: October 5, 2017
    Date of Patent: July 23, 2019
    Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
    Inventors: Yu-Lin Yang, Tung Ying Lee, Shao-Ming Yu, Chao-Ching Cheng, Tzu-Chiang Chen, Chao-Hsien Huang
  • Patent number: 10355102
    Abstract: A semiconductor device and a method of manufacturing the same are disclosed. The semiconductor device includes semiconductor wires disposed over a substrate, a source/drain epitaxial layer in contact with the semiconductor wires, a gate dielectric layer disposed on and wrapping around each channel region of the semiconductor wires, a gate electrode layer disposed on the gate dielectric layer and wrapping around the each channel region, and dielectric spacers disposed in recesses formed toward the source/drain epitaxial layer.
    Type: Grant
    Filed: March 30, 2018
    Date of Patent: July 16, 2019
    Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
    Inventors: Chao-Ching Cheng, Yu-Lin Yang, Wei-Sheng Yun, Chen-Feng Hsu, Tzu-Chiang Chen
  • Patent number: 10297508
    Abstract: Nanowire devices and fin devices are formed in a first region and a second region of a substrate. To form the devices, alternating layers of a first material and a second material are formed, inner spacers are formed adjacent to the layers of the first material, and then the layers of the first material are removed to form nanowires without removing the layers of the first material within the second region. Gate structures of gate dielectrics and gate electrodes are formed within the first region and the second region in order to form the nanowire devices in the first region and the fin devices in the second region.
    Type: Grant
    Filed: January 8, 2018
    Date of Patent: May 21, 2019
    Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.
    Inventors: Chao-Ching Cheng, Tzu-Chiang Chen, Chen-Feng Hsu, Yu-Lin Yang, Tung Ying Lee, Chih Chieh Yeh
  • Publication number: 20190148515
    Abstract: A semiconductor device and a method of manufacturing the same are disclosed. The semiconductor device includes semiconductor wires disposed over a substrate, a source/drain epitaxial layer in contact with the semiconductor wires, a gate dielectric layer disposed on and wrapping around each channel region of the semiconductor wires, a gate electrode layer disposed on the gate dielectric layer and wrapping around the each channel region, and dielectric spacers disposed in recesses formed toward the source/drain epitaxial layer.
    Type: Application
    Filed: March 30, 2018
    Publication date: May 16, 2019
    Inventors: Chao-Ching CHENG, Yu-Lin YANG, Wei-Sheng YUN, Chen-Feng HSU, Tzu-Chiang CHEN
  • Patent number: 10283639
    Abstract: A semiconductor structure includes a substrate, a first fin structure disposed over the substrate, a second fin structure disposed over the substrate, and an isolation structure disposed between the first fin structure and the second fin structure and electrically isolating the first fin structure from the second fin structure. The isolation structure includes a first thickness, a second thickness and a third thickness different from each other.
    Type: Grant
    Filed: September 28, 2017
    Date of Patent: May 7, 2019
    Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY LTD.
    Inventors: Chao-Ching Cheng, Chen-Feng Hsu, Yu-Lin Yang, Jung-Piao Chiu, Tzu-Chiang Chen
  • Publication number: 20190131415
    Abstract: Present disclosure provides gate-all-around structure including a first transistor. The first transistor includes a semiconductor substrate having a top surface, a first nanowire over the top surface of the semiconductor substrate and between a first source and a first drain, a first gate structure around the first nanowire, an inner spacer between the first gate structure and the first source and first drain, and an isolation layer between the top surface of the semiconductor substrate and the first source and the first drain. Present disclosure also provides a method for manufacturing the gate-all-around structure described herein.
    Type: Application
    Filed: October 30, 2017
    Publication date: May 2, 2019
    Inventors: CHAO-CHING CHENG, YU-LIN YANG, I-SHENG CHEN, TZU-CHIANG CHEN
  • Publication number: 20190131431
    Abstract: In a method of manufacturing a semiconductor device, a fin structure, in which first semiconductor layers and second semiconductor layers are alternately stacked, is formed. A sacrificial gate structure is formed over the fin structure. A source/drain region of the fin structure, which is not covered by the sacrificial gate structure, is etched, thereby forming a source/drain space. The first semiconductor layers are laterally etched through the source/drain space. An inner spacer made of a dielectric material is formed on an end of each of the etched first semiconductor layers. A source/drain epitaxial layer is formed in the source/drain space to cover the inner spacer. A lateral end of each of the first semiconductor layers has a V-shape cross section after the first semiconductor layers are laterally etched.
    Type: Application
    Filed: October 30, 2017
    Publication date: May 2, 2019
    Inventors: Chao-Ching CHENG, Chen-Feng HSU, Tzu-Chiang CHEN, Tung Ying LEE, Wei-Sheng YUN, Yu-Lin YANG
  • Publication number: 20190123163
    Abstract: In a method of manufacturing a semiconductor device, a fin structure, in which first semiconductor layers and second semiconductor layers are alternately stacked, is formed. A sacrificial gate structure is formed over the fin structure. A source/drain region of the fin structure, which is not covered by the sacrificial gate structure, is etched, thereby forming a source/drain space. The first semiconductor layers are laterally etched through the source/drain space. A first insulating layer is formed, in the source/drain space, at least on etched first semiconductor layers. A source/drain epitaxial layer is formed in the source/drain space, thereby forming air gaps between the source/drain epitaxial layer and the first semiconductor layers.
    Type: Application
    Filed: November 21, 2018
    Publication date: April 25, 2019
    Inventors: Yu-Lin YANG, Tung Ying LEE, Shao-Ming YU, Chao-Ching CHENG, Tzu-Chiang CHEN, Chao-Hsien HUANG
  • Publication number: 20190109204
    Abstract: A method includes providing a substrate; forming a first structure over the substrate, the first structure including a first gate trench and a first channel exposed in the first gate trench; forming a second structure over the substrate, the second structure including a second gate trench and a second channel exposed in the second gate trench; depositing a gate dielectric layer covering surfaces of the first and second channels exposed in the respective first and second gate trenches; recessing the gate dielectric layer in the second gate trench to be lower than the gate dielectric layer in the first gate trench; and forming a gate electrode layer over the gate dielectric layer in the first and second gate trenches.
    Type: Application
    Filed: November 27, 2018
    Publication date: April 11, 2019
    Inventors: Chao-Ching Cheng, Wei-Sheng Yun, I-Sheng Chen, Shao-Ming Yu, Tzu-Chiang Chen, Chih Chieh Yeh
  • Publication number: 20190103472
    Abstract: A semiconductor device includes a substrate; an I/O device over the substrate; and a core device over the substrate. The I/O device includes a first gate structure having an interfacial layer; a first high-k dielectric stack over the interfacial layer; and a conductive layer over and in physical contact with the first high-k dielectric stack. The core device includes a second gate structure having the interfacial layer; a second high-k dielectric stack over the interfacial layer; and the conductive layer over and in physical contact with the second high-k dielectric stack. The first high-k dielectric stack includes the second high-k dielectric stack and a third dielectric layer.
    Type: Application
    Filed: September 29, 2017
    Publication date: April 4, 2019
    Inventors: Chao-Ching Cheng, Wei-Sheng Yun, I-Sheng Chen, Shao-Ming Yu, Tzu-Chiang Chen, Chih Chieh Yeh
  • Publication number: 20190097053
    Abstract: A semiconductor structure includes a substrate, a first fin structure disposed over the substrate, a second fin structure disposed over the substrate, and an isolation structure disposed between the first fin structure and the second fin structure and electrically isolating the first fin structure from the second fin structure. The isolation structure includes a first thickness, a second thickness and a third thickness different from each other.
    Type: Application
    Filed: September 28, 2017
    Publication date: March 28, 2019
    Inventors: CHAO-CHING CHENG, CHEN-FENG HSU, YU-LIN YANG, JUNG-PIAO CHIU, TZU-CHIANG CHEN
  • Publication number: 20190067418
    Abstract: In a method of manufacturing a semiconductor device, a fin structure, in which first semiconductor layers and second semiconductor layers are alternately stacked, is formed. A sacrificial gate structure is formed over the fin structure. The first semiconductor layers, the second semiconductor layer and an upper portion of the fin structure at a source/drain region of the fin structure, which is not covered by the sacrificial gate structure, are etched. A dielectric layer is formed over the etched upper portion of the fin structure. A source/drain epitaxial layer is formed. The source/drain epitaxial layer is connected to ends of the second semiconductor wires, and a bottom of the source/drain epitaxial layer is separated from the fin structure by the dielectric layer.
    Type: Application
    Filed: November 1, 2017
    Publication date: February 28, 2019
    Inventors: Yu-Lin YANG, Chao-Ching CHENG, Tzu-Chiang CHEN, I-Sheng CHEN
  • Publication number: 20190067125
    Abstract: In a method, a fin structure, in which first semiconductor layers and second semiconductor layers are alternately stacked, is formed. A sacrificial gate structure is formed over the fin structure. The first semiconductor layers are etched at a source/drain region of the fin structure, which is not covered by the sacrificial gate structure, thereby forming a first source/drain space in which the second semiconductor layers are exposed. A dielectric layer is formed at the first source/drain space, thereby covering the exposed second semiconductor layers. The dielectric layer and part of the second semiconductor layers are etched, thereby forming a second source/drain space. A source/drain epitaxial layer is formed in the second source/drain space. At least one of the second semiconductor layers is in contact with the source/drain epitaxial layer, and at least one of the second semiconductor layers is separated from the source/drain epitaxial layer.
    Type: Application
    Filed: January 31, 2018
    Publication date: February 28, 2019
    Inventors: Hung-Li CHIANG, Chao-Ching CHENG, Chih-Liang CHEN, Tzu-Chiang CHEN, Ta-Pen GUO, Yu-Lin YANG, I-Sheng CHEN, Szu-Wei HUANG
  • Publication number: 20190067452
    Abstract: Structures and formation methods of a semiconductor device structure are provided. The method includes providing a substrate having a base portion and a fin portion over the base portion. The fin portion has a channel region and a source/drain region. The method also includes forming a stack structure over the fin portion. The stack structure includes first and second semiconductor layers. The method also includes forming a source/drain portion in the stack structure at the source/drain region, and removing a portion of the second semiconductor layer in the channel region in an etching process. The remaining portion of the first semiconductor layer in the channel region forms a nanowire. The method further includes forming a gate dielectric layer surrounding the nanowire, forming a high-k dielectric layer surrounding the gate dielectric layer, and forming a gate electrode surrounding the high-k dielectric layer.
    Type: Application
    Filed: August 31, 2017
    Publication date: February 28, 2019
    Inventors: Chao-Ching CHENG, Wei-Sheng YUN, Shao-Ming YU, Tsung-Lin LEE, Chih-Chieh YEH
  • Publication number: 20190067113
    Abstract: In a method, a fin structure, in which first semiconductor layers and second semiconductor layers are alternately stacked, is formed. A sacrificial gate structure is formed over the fin structure. The first semiconductor layers are etched at a source/drain region of the fin structure, which is not covered by the sacrificial gate structure, thereby forming a first source/drain space in which the second semiconductor layers are exposed. A dielectric layer is formed at the first source/drain space, thereby covering the exposed second semiconductor layers. The dielectric layer and part of the second semiconductor layers are etched, thereby forming a second source/drain space. A source/drain epitaxial layer is formed in the second source/drain space. At least one of the second semiconductor layers is in contact with the source/drain epitaxial layer, and at least one of the second semiconductor layers is separated from the source/drain epitaxial layer.
    Type: Application
    Filed: November 1, 2017
    Publication date: February 28, 2019
    Inventors: Hung-Li CHIANG, Chao-Ching CHENG, Chih-Liang CHEN, Tzu-Chiang CHEN, Ta-Pen GUO, Yu-Lin YANG, I-Sheng CHEN, Szu-Wei HUANG