Patents by Inventor Charles E. May

Charles E. May has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 7601643
    Abstract: An arrangement and method for fabricating a semiconductor wafer which utilizes a nonaqueous solvent rinse is disclosed.
    Type: Grant
    Filed: August 30, 2001
    Date of Patent: October 13, 2009
    Assignee: LSI Logic Corporation
    Inventor: Charles E. May
  • Patent number: 7582566
    Abstract: A method for redirecting void diffusion away from vias in an integrated circuit design includes steps of forming an electrical conductor in a first electrically conductive layer of an integrated circuit design, forming a via between a distal end of the electrical conductor and a second electrically conductive layer of the integrated circuit design, and reducing tensile stress in the electrical conductor to divert void diffusion away from the via.
    Type: Grant
    Filed: January 24, 2008
    Date of Patent: September 1, 2009
    Assignee: LSI Logic Corporation
    Inventors: Derryl D. J. Allman, Hemanshu D. Bhatt, Charles E. May, Peter Austin Burke, Byung-Sung Kwak, Sey-Shing Sun, David T. Price, David Pritchard
  • Patent number: 7436040
    Abstract: A method of diverting void diffusion in an integrated circuit includes steps of forming an electrical conductor having a boundary in a first electrically conductive layer of an integrated circuit, forming a via inside the boundary of the electrical conductor in a dielectric layer between the first electrically conductive layer and a second electrically conductive layer of the integrated circuit, and forming a slot between the via and the boundary of the electrical conductor for diverting void diffusion in the electrical conductor away from the via.
    Type: Grant
    Filed: December 29, 2005
    Date of Patent: October 14, 2008
    Assignee: LSI Corporation
    Inventors: Derryl D. J. Allman, Hemanshu D. Bhatt, Charles E. May, Peter Austin Burke, Byung-Sung Kwak, Sey-Shing Sun, David T. Price, David Pritchard
  • Publication number: 20080132065
    Abstract: A method for redirecting void diffusion away from vias in an integrated circuit design includes steps of forming an electrical conductor in a first electrically conductive layer of an integrated circuit design, forming a via between a distal end of the electrical conductor and a second electrically conductive layer of the integrated circuit design, and reducing tensile stress in the electrical conductor to divert void diffusion away from the via.
    Type: Application
    Filed: January 24, 2008
    Publication date: June 5, 2008
    Inventors: Derryl D. J. Allman, Hemanshu D. Bhatt, Charles E. May, Peter Austin Burke, Byung-Sung Kwak, Sey-Shing Sun, David T. Price, David Pritchard
  • Patent number: 7361965
    Abstract: A method and apparatus for redirecting void diffusion away from vias in an integrated circuit design includes steps of forming an electrical conductor in a first electrically conductive layer of an integrated circuit design, forming a via between a distal end of the electrical conductor and a second electrically conductive layer of the integrated circuit design, and reducing tensile stress in the electrical conductor to divert void diffusion away from the via.
    Type: Grant
    Filed: December 29, 2005
    Date of Patent: April 22, 2008
    Inventors: Derryl D. J. Allman, Hemanshu D. Bhatt, Charles E. May, Peter Austin Burke, Byung-Sung Kwak, Sey-Shing Sun, David T. Price, David Pritchard
  • Patent number: 7023067
    Abstract: A bonding pad for an integrated circuit, where the bonding pad overlies a fragile dielectric layer. A lower metal layer stack overlies the fragile dielectric layer, and a hard dielectric layer overlies the lower metal layer stack. An upper metal layer stack overlies the hard dielectric layer, where the upper metal layer stack forms voids extending into the upper metal layer stack from an exposed upper surface of the upper metal layer stack. The voids define deformable protrusions in the upper surface of the upper metal layer stack, for at least partially absorbing forces applied to the bonding pad during a bonding operation. Electrically conductive vias extend from the lower metal layer stack through the hard dielectric layer to the upper metal layer stack, and electrically connect the lower metal layer stack to the upper metal layer stack.
    Type: Grant
    Filed: January 13, 2003
    Date of Patent: April 4, 2006
    Assignee: LSI Logic Corporation
    Inventors: Derryl D. J. Allman, Charles E. May
  • Patent number: 6967177
    Abstract: An apparatus for controlling the substrate temperature of a substrate during processing of the substrate at a process energy. A chuck temperature input receives temperature measurements from temperature sensors at a substrate chuck, and a temperature set point input receives temperature set points. The temperature set points define a range of temperatures within which the apparatus maintains the substrate temperature. A chuck temperature controller output sends control signals to a chuck temperature controller, which signals are operable to selectively increase and decrease the chuck temperature. A process energy output sends control signals that are operable to selectively increase and decrease the process energy during the processing of the substrate. A controller compares the temperature measurements received from the temperature sensors at the substrate chuck through the chuck temperature input to the temperature set points received through the temperature set point input.
    Type: Grant
    Filed: September 27, 2000
    Date of Patent: November 22, 2005
    Assignee: LSI Logic Corporation
    Inventors: Charles E. May, Hemanshu D. Bhatt
  • Patent number: 6875693
    Abstract: Embodiments of the invention include a method for forming copper interconnect structure. The method involves providing a substrate having a copper conductive layer formed thereon. An insulating layer having openings is formed on the conductive layer so that the openings expose portions of the underlying conductive layer at the bottom of the openings. A barrier layer is formed on the surface of the substrate. A portion of the barrier layer is removed at the bottom of the opening to expose the underlying conductive layer. A copper plug is formed in the opening such that the bottom of the plug is in contact with the exposed conductive layer. The substrate can be subjected to further processing if desired. The invention also includes a copper interconnect structure having increased resistance to electromigration.
    Type: Grant
    Filed: March 26, 2003
    Date of Patent: April 5, 2005
    Assignee: LSI Logic Corporation
    Inventors: Charles E. May, Wilbur G. Catabay
  • Publication number: 20040241554
    Abstract: The mask includes a substrate formed of a material having a first index of refraction and a first level of transmittance to a wavelength of light with which the phase shift mask is designed for use. Second portions of the substrate are impregnated with a dopant species, leaving first portions of the substrate unaffected by the dopant species. The second portions of the substrate have a second index of refraction and a second level of transmittance to the wavelength of light. The first index of refraction is not equal to the second index of refraction. The second portions of the substrate shift a phase of the light relative to the first portions of the substrate and thereby increase an effective imaging resolution of the phase shift mask. In this manner, instead of using an etch process or a deposition process to form phase shifting regions of the mask, a doping processing is used instead. Most preferably, an ion implantation process is used.
    Type: Application
    Filed: May 29, 2003
    Publication date: December 2, 2004
    Applicant: LSI Logic Corporation, Milpitas, CA
    Inventors: Paul Rissman, Nicholas K. Eib, Charles E. May
  • Publication number: 20040135223
    Abstract: A bonding pad for an integrated circuit, where the bonding pad overlies a fragile dielectric layer. A lower metal layer stack overlies the fragile dielectric layer, and a hard dielectric layer overlies the lower metal layer stack. An upper metal layer stack overlies the hard dielectric layer, where the upper metal layer stack forms voids extending into the upper metal layer stack from an exposed upper surface of the upper metal layer stack. The voids define deformable protrusions in the upper surface of the upper metal layer stack, for at least partially absorbing forces applied to the bonding pad during a bonding operation. Electrically conductive vias extend from the lower metal layer stack through the hard dielectric layer to the upper metal layer stack, and electrically connect the lower metal layer stack to the upper metal layer stack.
    Type: Application
    Filed: January 13, 2003
    Publication date: July 15, 2004
    Inventors: Derryl D.J. Allman, Charles E. May
  • Patent number: 6743688
    Abstract: A semiconductor device having gate oxide with a first thickness and a second thickness is formed by initially implanting a portion of the gate area of the semiconductor substrate with nitrogen ions and then forming a gate oxide on the gate area. Preferably the gate oxide is grown by exposing the gate area to an environment of oxygen. A nitrogen implant inhibits the rate of SiO2 growth in an oxygen environment. Therefore, the portion of the gate area with implanted nitrogen atoms will grow or form a layer of gate oxide, such as SiO2, which is thinner than the portion of the gate area less heavily implanted or not implanted with nitrogen atoms. The gate oxide layer could be deposited rather than growing the gate oxide layer. After forming the gate oxide layer, polysilicon is deposited onto the gate oxide. The semiconductor substrate can then be implanted to form doped drain and source regions. Spacers can then be placed over the drain and source regions and adjacent the ends of the sidewalls of the gate.
    Type: Grant
    Filed: January 5, 1998
    Date of Patent: June 1, 2004
    Assignee: Advanced Micro Devices, Inc.
    Inventors: Mark I. Gardner, H. James Fulford, Charles E. May
  • Patent number: 6707114
    Abstract: A method of processing a semiconductor wafer and an associated semiconductor wafer arrangement which inhibits “punch through” and increases the yield of functional semiconductor wafers during the fabrication thereof is disclosed.
    Type: Grant
    Filed: December 16, 2002
    Date of Patent: March 16, 2004
    Assignee: LSI Logic Corporation
    Inventors: Charles E. May, Hemanshu Bhatt
  • Patent number: 6654226
    Abstract: An integrated circuit having an electrically insulating layer of an electrically nonconductive material, where the electrically insulating layer is disposed between at least two electrically conductive elements. The electrically nonconductive material is selected from a group of materials having a k value that decreases when subjected to thermal treatment. The electrically nonconductive material is most preferably a boro siloxane.
    Type: Grant
    Filed: March 8, 2002
    Date of Patent: November 25, 2003
    Assignee: LSI Logic Corporation
    Inventors: Charles E. May, Derryl D. J. Allman
  • Publication number: 20030203620
    Abstract: A dual-damascene process for forming an integrated circuit structure is described. The process includes forming a trench in a dielectric substrate, and forming a via mask layer over the dielectric substrate and the trench. An aperture is formed in the via mask layer overlying the trench, thereby exposing a portion of the underlying dielectric substrate. The exposed portion of the dielectric substrate is subjected to an ion beam to damage the exposed dielectric material. The damaged portion of the dielectric substrate is then removed, such as by etching, thereby forming a via cavity below the trench in the dielectric substrate. Generally, the damaged portion of the dielectric substrate etches at a faster rate than do adjacent non-damaged regions. With a faster etch, there is practically no outward spreading of the via cavity as the etch proceeds downward through the dielectric substrate, thereby forming a via cavity wall that is very nearly vertical.
    Type: Application
    Filed: March 27, 2003
    Publication date: October 30, 2003
    Applicant: LSI Logic Corporation
    Inventor: Charles E. May
  • Patent number: 6638776
    Abstract: A method of standardizing a fabrication process for an integrated circuit. The fabrication process includes a preceding thermal energy sensitive process and at least one set of selectable succeeding thermal energy delivery processes. An integrated circuit structure is formed using the preceding thermal energy sensitive process. The preceding thermal energy sensitive process is characterized based at least in part upon the greatest amount of thermal energy delivered to the integrated circuit by one of the set of selectable succeeding thermal energy delivery processes. Then as subsequent processes are selected and accomplished, if they do not deliver the greatest amount of thermal energy as anticipated by the preceding thermal energy sensitive process, an additional amount of thermal energy is added, so as to preferably equal the anticipated greatest amount of thermal energy. In this manner, the characterization of the preceding thermal energy sensitive process attains its desired parameters.
    Type: Grant
    Filed: February 15, 2002
    Date of Patent: October 28, 2003
    Assignee: LSI Logic Corporation
    Inventor: Charles E. May
  • Patent number: 6620729
    Abstract: A dual-damascene process for forming an integrated circuit structure is described. The process includes forming a trench in a dielectric substrate, and forming a via mask layer over the dielectric substrate and the trench. An aperture is formed in the via mask layer overlying the trench, thereby exposing a portion of the underlying dielectric substrate. The exposed portion of the dielectric substrate is subjected to an ion beam to damage the exposed dielectric material. The damaged portion of the dielectric substrate is then removed, such as by etching, thereby forming a via cavity below the trench in the dielectric substrate. Generally, the damaged portion of the dielectric substrate etches at a faster rate than do adjacent non-damaged regions. With a faster etch, there is practically no outward spreading of the via cavity as the etch proceeds downward through the dielectric substrate, thereby forming a via cavity wall that is very nearly vertical.
    Type: Grant
    Filed: September 14, 2001
    Date of Patent: September 16, 2003
    Assignee: LSI Logic Corporation
    Inventor: Charles E. May
  • Publication number: 20030170973
    Abstract: An integrated circuit having an electrically insulating layer of an electrically nonconductive material, where the electrically insulating layer is disposed between at least two electrically conductive elements. The electrically nonconductive material is selected from a group of materials having a k value that decreases when subjected to thermal treatment. The electrically nonconductive material is most preferably a boro siloxane.
    Type: Application
    Filed: March 8, 2002
    Publication date: September 11, 2003
    Inventors: Charles E. May, Derryl D.J. Allman
  • Publication number: 20030157735
    Abstract: A method of standardizing a fabrication process for an integrated circuit. The fabrication process includes a preceding thermal energy sensitive process and at least one set of selectable seceding thermal energy delivery processes. Each one of the set of selectable seceding thermal energy delivery processes delivers different amounts of thermal energy to the integrated circuit, where one of the different amounts of thermal energy is a greatest amount of thermal energy. An integrated circuit structure is formed using the preceding thermal energy sensitive process. The preceding thermal energy sensitive process is characterized based at least in part upon the greatest amount of thermal energy delivered to the integrated circuit by one of the set of selectable seceding thermal energy delivery processes.
    Type: Application
    Filed: February 15, 2002
    Publication date: August 21, 2003
    Inventor: Charles E. May
  • Patent number: 6566244
    Abstract: A process for selectively reinforcing portions of a low k dielectric material which comprises first forming a low k dielectric layer, then forming openings in the low k layer in portions of the low k layer needing reinforcement, and then filling the openings with reinforcing material, preferably reinforcing material having a higher Young's modulus of elasticity than the low k dielectric material. Such selective reinforcement of certain portions of low k dielectric material may comprise selectively reinforcing the low k dielectric material beneath the bonding pads, with reinforcing material. The low k dielectric material may be reinforced by openings in the low k dielectric material formed beneath portions of the low k dielectric layer where a capping layer will be formed over the low k dielectric material. Subsequent formation of the capping layer will simultaneously fill the openings with capping material, which may then also function as reinforcement material in the openings.
    Type: Grant
    Filed: May 3, 2002
    Date of Patent: May 20, 2003
    Assignee: LSI Logic Corporation
    Inventors: Charles E. May, Venkatesh P. Gopinath, Peter J. Wright
  • Patent number: 6560504
    Abstract: A method is provided for manufacturing, the method including processing a workpiece in a processing step, detecting defect data after the processing of the workpiece in the processing step has begun and forming an output signal corresponding to at least one type of defect based on the defect data. The method also includes feeding back a control signal based on the output signal to adjust the processing performed in the processing step to reduce the at least one type of defect.
    Type: Grant
    Filed: September 29, 1999
    Date of Patent: May 6, 2003
    Assignee: Advanced Micro Devices, Inc.
    Inventors: Thomas J. Goodwin, Iraj Emami, Charles E. May