Abstract: A method for completing a wellbore in a subsurface formation includes providing a first base pipe and a second base pipe. Each base pipe comprises a tubular body forming a primary flow path. Each base pipe has transport conduits along an outer diameter for transporting fluids as a secondary flow path. The method also includes connecting the base pipes using a coupling assembly. The coupling assembly has a manifold, and a flow port adjacent the manifold that places the primary flow path in fluid communication with the secondary flow path. The method also includes running the base pipes into the wellbore, and then causing fluid to travel between the primary and secondary flow paths. A sand screen assembly is also provided that allows for control of fluid between primary and secondary flow paths.

Abstract: A completion joint 100 has two sand control jackets 120A-B connected on each end of an intermediately-mounted inflow control device 130. Both jackets 120A-B communicate with a housing chamber 155 through dedicated open end-rings 140A-B. The basepipe's flow openings 118 are isolated from this housing chamber 155 by a sleeve 160 fitted with flow ports 170. The housing 150 is removable to allow access to the flow ports 170 for pinning to configure the ports 170 open or closed for a given implementation.

Abstract: A method and system for completing a wellbore in a subsurface formation including first and second sand screens and intermediate tubular joint for gravel transport and/or gravel packing. The assembly provides transport conduits for carrying gravel slurry and packing conduits for gravel slurry placement. The method also includes running the sand screens and intermediately connected joint assembly into the wellbore, and gravel packing not only in the wellbore annulus behind the sand screens, but also behind the intermediate joint assembly to provide a reserve of packing sand behind the intermediate joint assembly to supplement or repack any annular packing sand in the annulus behind the sand screens that may be lost due to sand screen breach, partial collapse of tubular, or other shifting of the gravel pack sand. A wellbore completion apparatus and system is also provided that allows for placement of such gravel reserve.

Abstract: A communications module and methods for downhole operations having utility with production of hydrocarbon fluids from a wellbore, including at least one alternate flow channel and an electrical circuit. Generally, the electrical circuit is pre-programmed to (i) receive a signal and, in response to the received signal, deliver an actuating command signal. The communications module further has a transmitter-receiver. The communications module allows a downhole tool to be actuated within a completion interval of a wellbore without providing an electric line or a working string from the surface. The tool may be actuated in response to a reading from a sensing tool, or in response to a signal emitted in the wellbore by a downhole carrier, or information tag.

Abstract: A method for completing a wellbore in a subsurface formation includes providing a sand screen assembly representing one or more joints of sand screen, joint assembly, and packer assembly. The packer assembly has at least one mechanically-set packer with at least one alternate flow channel. The sand screen assembly and joint assembly also each have transport conduits for carrying gravel slurry, and packing conduits for delivering gravel slurry. The method also includes running the sand screen assembly, connected joint assembly and packer assembly into the wellbore, and setting a sealing element of the packer assembly into engagement with the surrounding wellbore. Thereafter, the method includes injecting gravel slurry into the wellbore to form a gravel pack such that a reserve of gravel packing material is placed above the sand screen assembly. A wellbore completion apparatus is also provided that allows for placement of the gravel reserve.

Abstract: A method for completing a wellbore in a subsurface formation includes providing a first base pipe and a second base pipe. Each base pipe comprises a tubular body forming a primary flow path and has transport conduits along an outer diameter for transporting fluids as a secondary flow path. The method also includes connecting the base pipes using a coupling assembly. The coupling assembly has a manifold, and a flow port adjacent the manifold that places the primary flow path in fluid communication with the secondary flow path. The method also includes running the base pipes into the wellbore, and then causing fluid to travel between the primary and secondary flow paths. A wellbore completion apparatus is also provided that allows for control of fluid between the primary and secondary flow paths.

Abstract: Systems and methods for providing zonal isolation in a hydrocarbon well include or utilize a tubular assembly having an upstream manifold, a gravel packing conduit, a transport conduit, a leak-off conduit, and a downstream flow path. The tubular assembly is adapted to receive a gravel-laden slurry and to direct at least a portion of the same to the gravel packing conduit. The gravel-laden slurry exiting the gravel packing conduit packs the annulus between the tubular assembly and the wellbore by dehydrating at least in part through the leak-off conduit. The leak-off conduit is further gravel-packed by the gravel-laden slurry received by the tubular assembly. The leak-off conduit is dehydrated through a flow control valve. Together, the gravel packed annulus and the gravel packed leak-off conduit provide a gravel-based zonal isolation system.

Abstract: A completion joint 100 has two sand control jackets 120A-B connected on each end of an intermediately-mounted inflow control device 130. Both jackets 120A-B communicate with a housing chamber 155 through dedicated open end-rings 140A-B. The basepipe's flow openings 118 are isolated from this housing chamber 155 by a sleeve 160 fitted with flow ports 170. The housing 150 is removable to allow access to the flow ports 170 for pinning to configure the ports 170 open or closed for a given implementation.

Abstract: A sand control device is used for restricting the flow of particles from a subsurface formation into a tubular body within a wellbore during production operations. The sand control device is divided into compartments along its length that provide redundancy for particle filtration. Each compartment first comprises a base pipe. The base pipe defines an elongated tubular body having a permeable section and an impermeable section within each compartment. Each compartment also comprises a first filtering conduit and a second filtering conduit. The filtering conduits comprise filtering media and generally circumscribe the base pipe. The filtering conduits are arranged so that the first filtering conduit is adjacent to the non-permeable section of the base pipe, while the second filtering conduit is adjacent to the permeable section of the base pipe.

Abstract: A sand control device for restricting flow of particles from a subsurface formation into a tubular body within a wellbore, the device being divided into compartments along its length, each compartment comprises a base pipe. The base pipe defines an elongated tubular body having a permeable section and an impermeable section within each compartment, also comprising a first filtering conduit and a second filtering conduit. The filtering conduits are arranged so that the first filtering conduit is adjacent to the non-permeable section of the base pipe, while the second filtering conduit is adjacent to the permeable section of the base pipe.

Abstract: Systems and methods for managing pressures present in an annular space defined between casing strings contained within a subterranean well. These systems and methods may include providing a pressure distribution casing that includes a plurality of pressure distribution passages and distributing fluids present within the annular space along a length of the pressure distribution casing and/or between the annular space and the subterranean formation using a portion of the plurality of pressure distribution passages. Pressure distribution passages may be present on an inner surface of the pressure distribution casing, on an outer surface of the pressure distribution casing, and/or within a wall of the pressure distribution casing and may distribute the fluids along the length of the pressure distribution casing without distributing the fluids across and/or through a wall of the pressure distribution casing, such as between the inner surface and the outer surface of the pressure distribution casing.

Abstract: Completing a wellbore in a subsurface formation with packer assembly having first mechanically-set packer as first zonal isolation tool, and second zonal isolation tool comprises internal bore for receiving production fluids, and alternate flow channels. First packer has alternate flow channels around inner mandrel, and sealing element external to inner mandrel and includes operatively connecting packer assembly to a sand screen, and running into wellbore. First packer set by actuating sealing element into engagement with surrounding open-hole portion of the wellbore. Thereafter, injecting a gravel slurry and further injecting the gravel slurry through the alternate flow channels to allow it to bypass the sealing element, resulting in a gravel packed wellbore within an annular region between sand screen and surrounding formation below packer assembly.

Abstract: A wellbore apparatus and method comprising a first wellbore tool having a primary flow path and at least one secondary flow path and a second wellbore tool having a primary flow path and secondary flow path. A radial center of the primary flow path in the first wellbore tool is offset from a radial center of the primary flow path in the second wellbore tool which comprises a crossover joint connecting the first wellbore tool to the second wellbore tool having a primary flow path fluidly connecting the primary flow path of the first wellbore tool to the primary flow path of the second wellbore tool, and at least one secondary flow path fluidly connecting the at least one secondary flow path of the first wellbore tool to the at least one secondary flow path of the second wellbore tool.

Abstract: A tool assembly is provided that includes an actuatable tool such as a valve or a setting tool. And includes a location device that senses the location of the tool assembly within a tubular body based on a physical signature. The tool assembly also includes an on-board controller configured to send an activation signal to the actuatable tool when the location device has recognized a selected location of the tool based on the physical signature. The actuatable tool, the location device, and the on-board controller are together dimensioned and arranged to be deployed in the wellbore as an autonomous unit.

Abstract: Apparatus and method for completing a wellbore including providing a packer having an inner mandrel, alternate flow channels along the inner mandrel, and a sealing element external to the inner mandrel, including connecting packer to tubular body, then running the packer and connected tubular body into the wellbore. In one aspect, the packer and connected tubular body may be placed along an open-hole portion of the wellbore. Tubular body may be a sand screen, with the sand screen comprising a base pipe, a surrounding filter medium, and alternate flow channels. The method includes setting a packer and injecting a gravel slurry into an annular region formed between the tubular body and the surrounding wellbore, and then further injecting the gravel slurry through the alternate flow channels to allow the gravel slurry to at least partially bypass sealing element of the packer.

Abstract: A communications module and methods for downhole operations having utility with production of hydrocarbon fluids from a wellbore, including at least one alternate flow channel and an electrical circuit. Generally, the electrical circuit is pre-programmed to (i) receive a signal and, in response to the received signal, deliver an actuating command signal. The communications module further has a transmitter-receiver. The communications module allows a downhole tool to be actuated within a completion interval of a wellbore without providing an electric line or a working string from the surface. The tool may be actuated in response to a reading from a sensing tool, or in response to a signal emitted in the wellbore by a downhole carrier, or information tag.

Abstract: Method for completing a wellbore in a subsurface formation includes providing a sand control device representing one or more joints of sand screens, and a packer assembly along the joints with at least one mechanically-set packer with at least one alternate flow channel therein. Running the packer assembly and connected sand screen into the wellbore, setting a mechanically-set packer into engagement with the surrounding wellbore, injecting gravel slurry into the wellbore to form a gravel pack. An elongated isolation string is run into the sand control device across the packer assembly with valves that serve as an inflow control device. Thereafter, seals are activated around the isolation string and adjacent the packer assembly. A zonal isolation apparatus allows flow control to be provided above and below packer assembly.

Abstract: Flow control systems and methods for use in hydrocarbon well operations include a tubular and a flow control apparatus. The tubular defines a well annulus and includes an outer member defining a flow conduit. Fluid communication between the well annulus and the flow conduit is provided by permeable portion(s) of the outer member. The flow control apparatus is disposed within the flow conduit and comprises conduit-defining and chamber-defining structural members. The conduit-defining structural member(s) is configured to divide the flow conduit into at least two flow control conduits. The chamber-defining structural member(s) is configured to divide at least one of the at least two flow control conduits into at least two flow control chambers. Each of the flow control chambers has at least one inlet and one outlet, each of which is adapted to allow fluid flow therethrough and to retain particles larger than a predetermined size.

Abstract: A method, system and apparatus associated with the production of hydrocarbons are described. The method includes disposing a plurality of sand control devices having a primary flow path and a secondary flowpath within a wellbore adjacent to a subsurface reservoir. A packer having primary and secondary flow paths is then coupled between two of the sand control devices such that the primary and secondary flow paths of the packer are in fluid flow communication with the primary and secondary flowpaths of the sand control devices. The packer is then set within an interval, which may be an open-hole section of the wellbore. With the packer set, gravel packing of the sand control devices in different intervals may be performed. The interval above the packer may be packed before the interval below the packer. A treatment fluid may then be injected into the wellbore via the secondary flow paths of the packer and sand control devices.

Abstract: Apparatus associated with the production of hydrocarbons comprising a joint assembly comprising a main body portion having primary and secondary fluid flow paths, wherein the main body portion is attached to a load sleeve assembly at one end and a torque sleeve assembly at the opposite end. The load sleeve may include at least one transport conduit and at least one packing conduit. The main body portion may include a sand control device, a packer, or other well tool for use in a downhole environment. Included is a coupling assembly having a manifold region in fluid flow communication with the second fluid flow path of the main body portion and facilitating the make-up of first and second joint assemblies with a single connection.