Patents by Inventor Chen Fan

Chen Fan has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10622458
    Abstract: Embodiments of the invention are directed to a method and resulting structures for a semiconductor device having self-aligned contacts. In a non-limiting embodiment of the invention, a semiconductor fin is formed vertically extending from a bottom source/drain region of a substrate. A conductive gate is formed over a channel region of the semiconductor fin. A top source/drain region is formed on a surface of the semiconductor fin and a top metallization layer is formed on the top source/drain region. A dielectric cap is formed over the top metallization layer.
    Type: Grant
    Filed: May 19, 2017
    Date of Patent: April 14, 2020
    Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Brent A. Anderson, Steven Bentley, Su Chen Fan, Balasubramanian Pranatharthiharan, Junli Wang, Ruilong Xie
  • Publication number: 20200111895
    Abstract: A method for fabricating a semiconductor device includes forming at least one contact trench corresponding to at least one bottom contact area associated with at least one vertical transistor, laterally etching through the at least one contact trench to form at least one bottom contact region corresponding to the at least one bottom contact area, and filling the at least one bottom contact region with a conductive material to form at least one bottom contact.
    Type: Application
    Filed: October 4, 2018
    Publication date: April 9, 2020
    Inventors: Su Chen Fan, Ekmini A. De Silva, Sivananda K. Kanakasabapathy
  • Patent number: 10615027
    Abstract: Various methods and structures for fabricating a semiconductor structure. The semiconductor structure includes in a top layer of a semiconductor stack a semiconductor contact located according to a first horizontal pitch. A first metallization layer is disposed directly on the top layer and includes a metallization contact located according to a second horizontal pitch, the second horizontal pitch being different from the first horizontal pitch such that the location of the metallization contact is vertically mismatched from the location of the semiconductor contact. A second metallization layer is disposed directly on the first metallization layer. The second metallization layer includes a super viabar structure that forms an electrical interconnect, in the second metallization layer, between the semiconductor contact in the top layer of the semiconductor stack and the metallization contact in the first metallization layer.
    Type: Grant
    Filed: October 25, 2018
    Date of Patent: April 7, 2020
    Assignee: International Business Machines Corporation
    Inventors: Su Chen Fan, Hsueh-Chung Chen, Yann Mignot, James J. Kelly, Terence B. Hook
  • Publication number: 20200098581
    Abstract: Semiconductor structures fabricated via extreme ultraviolet (EUV) lithographic patterning techniques implementing directional deposition on a EUV resist mask improves selectivity and critical dimension control during the patterning of features in multiple layers of the semiconductor substrate. A semiconductor structure includes a substrate structure having an extreme ultraviolet resist mask disposed over one or more additional layers of the substrate structure. The extreme ultraviolet resist mask defines patterning features. A hard mask layer including a hard mask material is disposed on the extreme ultraviolet resist mask and covers the patterning features of the extreme ultraviolet resist mask.
    Type: Application
    Filed: October 29, 2019
    Publication date: March 26, 2020
    Inventors: Yongan Xu, Ekmini Anuja De Silva, Su Chen Fan, Yann Mignot
  • Publication number: 20200098578
    Abstract: Extreme ultraviolet (EUV) lithographic patterning methods are provided which implement directional deposition on the EUV resist mask to improve selectivity and critical dimension control during the patterning of features in multiple layers. A hard mask material is deposited on a substrate structure using directional deposition. The hard mask material forms a hard mask layer that covers patterning features of an EUV resist mask of the substrate structure. The hard mask material is etched selective to a layer underlying the EUV resist mask to remove portions of the hard mask material that were deposited on the underlying layer during the directional deposition without uncovering the patterning features of the EUV resist mask. At least one layer of the substrate structure is patterned based on the EUV resist mask and the hard mask layer.
    Type: Application
    Filed: September 24, 2018
    Publication date: March 26, 2020
    Inventors: Yongan Xu, Ekmini Anuja De Silva, Su Chen Fan, Yann Mignot
  • Publication number: 20200090990
    Abstract: Embodiments of the invention are directed to an interconnect stack including a first dielectric layer, a first trench formed in the first dielectric layer, and a first liner deposited in the first trench, wherein the first liner defines a second trench. A first conductive material is in the second trench and deposited over the first dielectric layer and the first conductive material. A third trench extends through the second dielectric layer and is over the first conductive material. A bottom surface of the third trench includes at least a portion of the top surface of the first conductive material. A second liner is in the third trench, on sidewalls of the third trench, and also on the portion of the top surface of the first conductive material. The second liner functions as a cap region configured to counter electro-migration or surface migration of the first conductive material.
    Type: Application
    Filed: November 15, 2019
    Publication date: March 19, 2020
    Inventors: Su Chen Fan, Hemanth Jagannathan, Raghuveer R. Patlolla, Cornelius Brown Peethala
  • Publication number: 20200090989
    Abstract: Embodiments of the invention are directed to an interconnect stack including a first dielectric layer, a first trench formed in the first dielectric layer, and a first liner deposited in the first trench, wherein the first liner defines a second trench. A first conductive material is in the second trench and deposited over the first dielectric layer and the first conductive material. A third trench extends through the second dielectric layer and is over the first conductive material. A bottom surface of the third trench includes at least a portion of the top surface of the first conductive material. A second liner is in the third trench, on sidewalls of the third trench, and also on the portion of the top surface of the first conductive material. The second liner functions as a cap region configured to counter electro-migration or surface migration of the first conductive material.
    Type: Application
    Filed: September 18, 2018
    Publication date: March 19, 2020
    Inventors: Su Chen Fan, Hemanth Jagannathan, Raghuveer R. Patlolla, Cornelius Brown Peethala
  • Publication number: 20200075746
    Abstract: A semiconductor includes a semiconductor substrate having a bottom source/drain region and a vertical semiconductor fin having a bottom end that contacts the semiconductor substrate. The semiconductor device further includes a top source/drain region on a top end of the vertical semiconductor. The top source/drain region is separated from the semiconductor substrate by the vertical semiconductor fin. The semiconductor device further includes an electrically conductive cap on an outer surface of the top source/drain region.
    Type: Application
    Filed: August 30, 2018
    Publication date: March 5, 2020
    Inventors: Christopher J. Waskiewicz, Su Chen Fan, Hari Prasad Amanapu, Hemanth Jagannathan
  • Publication number: 20200052096
    Abstract: Embodiments of the invention are directed to a method and resulting structures for a semiconductor device having self-aligned contacts. In a non-limiting embodiment of the invention, a semiconductor fin is formed vertically extending from a bottom source/drain region of a substrate. A conductive gate is formed over a channel region of the semiconductor fin. A top source/drain region is formed on a surface of the semiconductor fin and a top metallization layer is formed on the top source/drain region. A dielectric cap is formed over the top metallization layer.
    Type: Application
    Filed: October 17, 2019
    Publication date: February 13, 2020
    Inventors: Brent A. Anderson, Steven Bentley, Su Chen Fan, Balasubramanian Pranatharthiharan, Junli Wang, Ruilong Xie
  • Publication number: 20200035824
    Abstract: A method of forming stacked fin field effect devices is provided. The method includes forming a layer stack on a substrate, wherein the layer stack includes a first semiconductor layer on a surface of the substrate, a second semiconductor layer on the first semiconductor layer, a third semiconductor layer on the second semiconductor layer, a separation layer on the third semiconductor layer, a fourth semiconductor layer on the separation layer, a fifth semiconductor layer on the fourth semiconductor layer, and a sixth semiconductor layer on the fifth semiconductor layer. The method further includes forming a plurality of channels through the layer stack to the surface of the substrate, and removing portions of the second semiconductor layer and fifth semiconductor layer to form lateral grooves.
    Type: Application
    Filed: October 3, 2019
    Publication date: January 30, 2020
    Inventors: Huimei Zhou, Su Chen Fan, Shogo Mochizuki, Peng Xu, Nicolas J. Loubet
  • Publication number: 20200035823
    Abstract: A method of forming stacked fin field effect devices is provided. The method includes forming a layer stack on a substrate, wherein the layer stack includes a first semiconductor layer on a surface of the substrate, a second semiconductor layer on the first semiconductor layer, a third semiconductor layer on the second semiconductor layer, a separation layer on the third semiconductor layer, a fourth semiconductor layer on the separation layer, a fifth semiconductor layer on the fourth semiconductor layer, and a sixth semiconductor layer on the fifth semiconductor layer. The method further includes forming a plurality of channels through the layer stack to the surface of the substrate, and removing portions of the second semiconductor layer and fifth semiconductor layer to form lateral grooves.
    Type: Application
    Filed: October 3, 2019
    Publication date: January 30, 2020
    Inventors: Huimei Zhou, Su Chen Fan, Shogo Mochizuki, Peng Xu, Nicolas J. Loubet
  • Patent number: 10522654
    Abstract: A gate tie-down structure includes a gate structure including a gate conductor and gate spacers and inner spacers formed on the gate spacers. Trench contacts are formed on sides of the gate structure. An interlevel dielectric (ILD) has a thickness formed over the gate structure. A horizontal connection is formed within the thickness of the ILD over an active area connecting the gate conductor and one of the trench contacts over one of the inner spacers.
    Type: Grant
    Filed: September 4, 2018
    Date of Patent: December 31, 2019
    Assignees: INTERNATIONAL BUSINESS MACHINES CORPORATION, GLOBALFOUNDRIES INC
    Inventors: Su Chen Fan, Andre P. Labonte, Lars W. Liebmann, Sanjay C. Mehta
  • Patent number: 10497798
    Abstract: A vertical FinFET includes a semiconductor fin formed over a semiconductor substrate. A self-aligned first source/drain contact is electrically separated from a second source/drain contact by a sidewall spacer that is formed over an endwall of the fin. The sidewall spacer, which comprises a dielectric material, allows the self-aligned first source/drain contact to be located in close proximity to an endwall of the fin and the associated second source/drain contact without risk of an electrical short between the adjacent contacts.
    Type: Grant
    Filed: April 22, 2019
    Date of Patent: December 3, 2019
    Assignee: GLOBALFOUNDRIES INC.
    Inventors: Ruilong Xie, Steven Bentley, Puneet Harischandra Suvarna, Chanro Park, Min Gyu Sung, Lars Liebmann, Su Chen Fan, Brent Anderson
  • Publication number: 20190363178
    Abstract: A gate tie-down structure includes a gate structure including a gate conductor and gate spacers and inner spacers formed on the gate spacers. Trench contacts are formed on sides of the gate structure. An interlevel dielectric (ILD) has a thickness formed over the gate structure. A horizontal connection is formed within the thickness of the ILD over an active area connecting the gate conductor and one of the trench contacts over one of the inner spacers.
    Type: Application
    Filed: August 9, 2019
    Publication date: November 28, 2019
    Inventors: Su Chen Fan, Andre P. Labonte, Lars W. Liebmann, Sanjay C. Mehta
  • Patent number: 10490653
    Abstract: Embodiments are directed to a method and resulting structures for a vertical field effect transistor (VFET) having an embedded bottom metal contact. A semiconductor fin is formed on a doped region of a substrate. A portion of the doped region adjacent to the semiconductor fin is recessed and an embedded contact is formed on the recessed portion. A material of the conductive rail is selected such that a conductivity of the embedded contact is higher than a conductivity of the doped region.
    Type: Grant
    Filed: May 8, 2018
    Date of Patent: November 26, 2019
    Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Su Chen Fan, Zuoguang Liu, Heng Wu, Tenko Yamashita
  • Patent number: 10490667
    Abstract: A method of forming stacked fin field effect devices is provided. The method includes forming a layer stack on a substrate, wherein the layer stack includes a first semiconductor layer on a surface of the substrate, a second semiconductor layer on the first semiconductor layer, a third semiconductor layer on the second semiconductor layer, a separation layer on the third semiconductor layer, a fourth semiconductor layer on the separation layer, a fifth semiconductor layer on the fourth semiconductor layer, and a sixth semiconductor layer on the fifth semiconductor layer. The method further includes forming a plurality of channels through the layer stack to the surface of the substrate, and removing portions of the second semiconductor layer and fifth semiconductor layer to form lateral grooves.
    Type: Grant
    Filed: May 15, 2018
    Date of Patent: November 26, 2019
    Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Huimei Zhou, Su Chen Fan, Shogo Mochizuki, Peng Xu, Nicolas J. Loubet
  • Publication number: 20190355845
    Abstract: A method of forming stacked fin field effect devices is provided. The method includes forming a layer stack on a substrate, wherein the layer stack includes a first semiconductor layer on a surface of the substrate, a second semiconductor layer on the first semiconductor layer, a third semiconductor layer on the second semiconductor layer, a separation layer on the third semiconductor layer, a fourth semiconductor layer on the separation layer, a fifth semiconductor layer on the fourth semiconductor layer, and a sixth semiconductor layer on the fifth semiconductor layer. The method further includes forming a plurality of channels through the layer stack to the surface of the substrate, and removing portions of the second semiconductor layer and fifth semiconductor layer to form lateral grooves.
    Type: Application
    Filed: May 15, 2018
    Publication date: November 21, 2019
    Inventors: Huimei Zhou, Su Chen Fan, Shogo Mochizuki, Peng Xu, Nicolas J. Loubet
  • Publication number: 20190355717
    Abstract: A method of forming stacked vertical field effect devices is provided. The method includes forming a layer stack on a substrate, wherein the layer stack includes a first spacer layer on the substrate, a first protective liner on the first spacer layer, a first gap layer on the first protective liner, a second protective liner on the first gap layer, a second spacer layer on the second protective liner, a sacrificial layer on the second spacer layer, a third spacer layer on the sacrificial layer, a third protective liner on the third spacer layer, a second gap layer on the third protective liner, a fourth protective liner on the second gap layer, and a fourth spacer layer on the fourth protective liner. The method further includes forming channels through the layer stack, a liner layer on the sidewalls of the channels, and a vertical pillar in the channels.
    Type: Application
    Filed: May 15, 2018
    Publication date: November 21, 2019
    Inventors: Huimei Zhou, Su Chen Fan, Shogo Mochizuki, Peng Xu, Nicolas J. Loubet
  • Patent number: 10388602
    Abstract: A local interconnect structure includes a substrate having a dielectric layer and at least one semiconductor contact structure embedded in the dielectric layer. An electrically conductive material is deposited in a non-eroded contact trench that defines at least one electrically conducive contact via. The contact via extends from a first end that is flush with an upper surface of the dielectric layer to a second end that contacts the at one semiconductor contact structure. A local conductive material layer is formed in the dielectric layer and contacts the first end of the contact via. The non-eroded contact trench includes sharp upper corners formed at approximately ninety degrees with respect to the first end of the contact via.
    Type: Grant
    Filed: August 30, 2016
    Date of Patent: August 20, 2019
    Assignees: INTERNATIONAL BUSINESS MACHINES CORPORATION, GLOBALFOUNDRIES INC.
    Inventors: Su Chen Fan, Vimal Kamineni, Andre P. Labonte, Ruilong Xie
  • Publication number: 20190252267
    Abstract: A vertical FinFET includes a semiconductor fin formed over a semiconductor substrate. A self-aligned first source/drain contact is electrically separated from a second source/drain contact by a sidewall spacer that is formed over an endwall of the fin. The sidewall spacer, which comprises a dielectric material, allows the self-aligned first source/drain contact to be located in close proximity to an endwall of the fin and the associated second source/drain contact without risk of an electrical short between the adjacent contacts.
    Type: Application
    Filed: April 22, 2019
    Publication date: August 15, 2019
    Inventors: Ruilong Xie, Steven Bentley, Puneet Harischandra Suvarna, Chanro Park, Min Gyu Sung, Lars Liebmann, Su Chen Fan, Brent Anderson